ESAB Aristo RoboFeed 3004w Bedienungsanleitung

Aristo®

Instruction manual

0461 165 101 GB 20170831 Valid for: serial no. 310-xxx-xxxx

RoboFeed 3004w

TABLE OF CONTENTS

0461 165 101 © ESAB AB 2017

1SAFETY ......................................................................................................... 4

2INTRODUCTION............................................................................................ 7

2.1 General ...................................................................................................... 7

2.2 Equipment ................................................................................................. 7

3TECHNICAL DATA ........................................................................................ 8

4INSTALLATION.............................................................................................. 9

4.1 General ...................................................................................................... 9

4.2 Terminating resistor ................................................................................. 9

4.3 Example of a robotic welding system .................................................... 9

5OPERATION .................................................................................................. 10

5.1 General ...................................................................................................... 10

5.2 Connection and control devices ............................................................. 11

5.3 Restrictions regarding the welding torch connector ............................ 12

5.4 Water connection ..................................................................................... 12

5.5 Pressure guard (if installed) .................................................................... 13

5.5.1 Adjusting the gas pressure pre-set value for the pressure guard........... 13

5.6 Setting the wire feed pressure ................................................................ 13

5.7 Replacing and inserting wire................................................................... 13

5.8 Changing feed rollers............................................................................... 14

6MAINTENANCE............................................................................................. 15

6.1 General ...................................................................................................... 15

6.2 Inspection and cleaning........................................................................... 15

7ORDERING SPARE PARTS .......................................................................... 16

ORDERING NUMBERS........................................................................................ 17

ACCESSORIES .................................................................................................... 18

WEAR PARTS....................................................................................................... 19

WIRING DIAGRAM............................................................................................... 22

Rights reserved to alter specifications without notice.

1 SAFETY

0461 165 101 -4- © ESAB AB 2017

1 SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety

precautions must meet the requirements that apply to this type of equipment. The following

recommendations should be observed in addition to the standard regulations that apply to

the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the

equipment. Incorrect operation of the equipment may lead to hazardous situations which can

result in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

○ its operation

○ location of emergency stops

○ its function

○ relevant safety precautions

○ welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:

○ no unauthorised person is stationed within the working area of the equipment

when it is started up

○ no-one is unprotected when the arc is struck or work is started with the

equipment

3. The workplace must:

○ be suitable for the purpose

○ be free from drafts

4. Personal safety equipment:

○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves

○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns

5. General precautions:

○ Make sure the return cable is connected securely

○ Work on high voltage equipment may only be carried out by a qualified

electrician

○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand

○ Lubrication and maintenance must not be carried out on the equipment during

operation

1 SAFETY

0461 165 101 -5- © ESAB AB 2017

WARNING!

Arc welding and cutting can be injurious to yourself and others. Take precautions

when welding and cutting. Ask for your employer's safety practices which should

be based on manufacturers' hazard data.

ELECTRIC SHOCK - Can kill

• Install and earth the unit in accordance with applicable standards

• Do not touch live electrical parts or electrodes with bare skin, wet gloves

or wet clothing

• Insulate yourself from earth and the workpiece

• Ensure your working stance is safe

FUMES AND GASES - Can be dangerous to health

• Keep your head out of the fumes

• Use ventilation, extraction at the arc, or both, to take fumes and gases

away from your breathing zone and the general area

ARC RAYS - Can injure eyes and burn skin.

• Protect your eyes and body. Use the correct welding screen and filter

lens and wear protective clothing

• Protect bystanders with suitable screens or curtains

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure therefore that there are no

inflammable materials nearby

NOISE - Excessive noise can damage hearing

• Protect your ears. Use earmuffs or other hearing protection. Protect your

ears. Use earmuffs or other hearing protection

• Warn bystanders of the risk

MALFUNCTION - Call for expert assistance in the event of malfunction.

Read and understand the instruction manual before installing or operating.

PROTECT YOURSELF AND OTHERS!

CAUTION!

Class A equipment is not intended for use in residential

locations where the electrical power is provided by the

public low-voltage supply system. There may be potential

difficulties in ensuring electromagnetic compatibility of class

A equipment in those locations, due to conducted as well

as radiated disturbances.

CAUTION!

Read and understand the instruction manual before

installing or operating.

1 SAFETY

0461 165 101 -6- © ESAB AB 2017

NOTE!

Dispose of electronic equipment at the recycling

facility!

In observance of European Directive 2012/19/EC on Waste

Electrical and Electronic Equipment and its implementation

in accordance with national law, electrical and/or electronic

equipment that has reached the end of its life must be

disposed of at a recycling facility.

As the person responsible for the equipment, it is your

responsibility to obtain information on approved collection

stations.

For further information contact the nearest ESAB dealer.

CAUTION!

This product is solely intended for arc welding.

ESAB has an assortment of welding accessories and personal protection equipment

for purchase. For ordering information contact your local ESAB dealer or visit us on

our website.

2 INTRODUCTION

0461 165 101 -7- © ESAB AB 2017

2 INTRODUCTION

2.1 General

The RoboFeed 3004w wire feed unit is intended for MIG/MAG welding along with robotic

equipment.

2.2 Equipment

The wire feed unit is supplied with an instruction manual and a sticker with recommended

wear parts.

3 TECHNICAL DATA

0461 165 101 -8- © ESAB AB 2017

3 TECHNICAL DATA

RoboFeed 3004w

Power supply 42 V, 50 - 60 Hz

Power requirement 147 VA

Motor current Imax 8 A

Wire feed speed 0.8 - 30 m/min in applications with W82

0.8 - 25 m/min in other applications

Welding torch connection EURO

Wire dimension

Cored wire

0.6 - 1.6 mm

0.6 - 1.2 mm

1.0 - 1.6 mm

0.8 - 1.6 mm

Weight 7.3 kg

Dimensions (l × b × h) 362 × 246 × 235 mm

Shielding gas

max pressure

Gases for MIG/MAG welding

5 bar

Coolant

max pressure

ESABs ready mixed coolant

5 bar

Maximum permissible load at

60% duty cycle

100% duty cycle

500 A

280 A

Enclosure class IP2X

Duty cycle

The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or

cut at a certain load without overloading. The duty cycle is valid for 40°C/104°F, or below.

Enclosure class

The IP code indicates the enclosure class, i.e. the degree of protection against penetration

by solid objects or water.

Equipment marked IP2X is intended for indoor use.

4 INSTALLATION

0461 165 101 -9- © ESAB AB 2017

4 INSTALLATION

4.1 General

The installation must be carried out by a professional.

WARNING!

When welding in an environment with increased electrical danger, only power

sources intended for this environment may be used. These power sources are

marked with the symbol .

4.2 Terminating resistor

The ends of the CAN bus must be fitted with terminating

resistors to avoid communication interference.

The terminating resistor is delivered with the power source.

One end of the CAN bus is at the control panel, which has an

integral terminating resistor. The other end is at the wire feed

unit and must be fitted with the terminating resistor, as shown to

the right.

4.3 Example of a robotic welding system

5 OPERATION

0461 165 101 - 10 - © ESAB AB 2017

5 OPERATION

5.1 General

General safety regulations for handling the equipment can be found in the "SAFETY"

chapter of this manual. Read it through before you start using the equipment!

WARNING!

Assure that the side panels are closed during operation.

WARNING!

Rotating parts can cause injury, take great care.

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