Espa SPEEDRIVE Bedienungsanleitung

SPEEDRIVE

INSTRUCTIONS MANUAL

INSTRUCTIONS MANUALINSTRUCTIONS MANUAL

INSTRUCTIONS MANUAL

ENEN

- 2 -

Safety warning.

Safety warning.Safety warning.

Safety warning.

The following symbols shown beside a paragraph represent danger warnings associated to the

failure to comply with the corresponding instructions.

DANGER!

DANGER!DANGER!

DANGER!

Risk of

Risk ofRisk of

Risk of

electrocution.

electrocution.electrocution.

electrocution.

Not observing this precaution involves a risk of electrocution.

DANGER!

DANGER!DANGER!

DANGER!

Warns that not observing the precaution involves a risk of damage to people

and/or materials.

WARNING

WARNINGWARNING

WARNING

Warns that not observing the precaution involves a risk of damage to the pump

or the installation.

TABLE OF CONTENTS

TABLE OF CONTENTSTABLE OF CONTENTS

TABLE OF CONTENTS

1) GENERAL INFORMATION....................................................................................................................................3

2) TECHNICAL SPECIFICATIONS..............................................................................................................................3

2.1) Models. .....................................................................................................................................................3

2.2) Dimensions. ..............................................................................................................................................3

2.3) Features. ...................................................................................................................................................3

3) INSTALLATION. .................................................................................................................................................4

3.1) Hydraulic installation.................................................................................................................................4

3.2) Electrical connection to the motor. .............................................................................................................4

3.3) Installation on the pump............................................................................................................................5

3.4) Power supply connection. ..........................................................................................................................7

3.5) Signals wires connection. ..........................................................................................................................8

4) OPERATING MODES. .........................................................................................................................................9

5) SETUP. .............................................................................................................................................................9

5.1) Definitions.................................................................................................................................................9

5.2) Browsing. ..................................................................................................................................................9

5.3) Description of the menus. ........................................................................................................................10

6) PROTECTION AND ERRORS. .............................................................................................................................15

ELECTRONIC CIRCUIT FAILURE..........................................................................................................................16

7) MULTIPLE OPERATION.....................................................................................................................................16

7.1) Booster set with "On-Off" auxiliary pumps ...............................................................................................16

7.2) Booster set with inverter regulated auxiliary pumps. ................................................................................17

8) MAIN COMPONENTS .......................................................................................................................................20

9) EVIDENCE OF CONFORMITY .............................................................................................................................20

9.1) LOW VOLTAGE..........................................................................................................................................20

9.2) ELECTROMAGNETIC COMPATIBILITY. .........................................................................................................20

9.3) OTHER INSTALLATIONS.............................................................................................................................20

10) MENU DIAGRAM............................................................................................................................................21

- 3 -

1) GENERAL INFORMATION.

1) GENERAL INFORMATION.1) GENERAL INFORMATION.

1) GENERAL INFORMATION.

The Speedrive inverters have been designed to adjust the speed of three

threethree

three-

-phase motors

phase motorsphase motors

phase motors used with water pumps.

The inverter receives a signal from the pressure transducer that is proportional to the installation's pressure. This signal

is processed and it regulates the speed of the motor to keep the pressure constant, even though the consumption of

water varies.

It can be used with 50Hz or 60Hz motors. Selecting the output frequency with the menu option.

The units have a constant pressure control system. The PI system used provides two numerical constants that are

processed by the unit to achieve a stable regulation.

This type of regulation can greatly reduce the consumption of energy when compared to unregulated systems,

since the consumption of electricity will be proportional to the consumption of water. Another of the advantages

of regulated units is the decrease in voltage surges, softening current peaks and, therefore, increasing the

working life of the pump.

WARNING: Correct compliance with the installation and operating instructions and the electrical

connection diagrams will guarantee the correct operation of the unit.

DANGER: The failure to follow the instructions in this Manual can lead to motor overloads,

diminishment in technical characteristics, reduction of the unit's working life and all types of

subsequent results, for which we decline any responsibility.

2) TECHNICAL SPECIFICATIONS.

2) TECHNICAL SPECIFICATIONS.2) TECHNICAL SPECIFICATIONS.

2) TECHNICAL SPECIFICATIONS.

2.1) Models.

2.1) Models.2.1) Models.

2.1) Models.

INPUT

INPUTINPUT

INPUT

OUTPUT

OUTPUTOUTPUT

OUTPUT

Dimensions

DimensionsDimensions

Dimensions

Weight

WeightWeight

Weight

Model

ModelModel

Model

Speedrive

SpeedriveSpeedrive

Speedrive

Power

PowerPower

Power

supply

supplysupply

supply

voltage

voltagevoltage

voltage

Max.

Max.Max.

Max.

rated

ratedrated

rated

current

currentcurrent

current

Recommended

RecommendedRecommended

Recommended

line

lineline

line

protection

protectionprotection

protection

Max.

Max.Max.

Max.

motor

motormotor

motor

current

currentcurrent

current

Motor

MotorMotor

Motor

voltage

voltagevoltage

voltage

[V]

[V][V]

[V]

[A]

[A][A]

[A]

[A][A]

[A]

[A][A]

[A]

[V]

[V][V]

[V]

[mm]

[mm][mm]

[mm]

[mm][mm]

[mm]

[kg]

[kg][kg]

[kg]

M2M2

M2 1~ 230V AC

±10% 13.5 20 7 3~ 230V

AC 128 71 2.2

T2T2

7 10 6 2.4

T3T3

3~ 400V AC

±10% 11 15 9

3~ 400V

AC 142 85 2.5

2.2) Dimensions.

2.2) Dimensions.2.2) Dimensions.

2.2) Dimensions.

2.3) Features.

2.3) Features.2.3) Features.

2.3) Features.

• Degree of protection: IP55.

• Maximum working ambient temperature: 40 ºC.

• Inputs: 1 analogue 4-20mA, with 24V DC power supply. 1 digital input for the level switch.

• Outputs: Only M..., 1 potential-free contact, maximum current 2A at 250V AC.

• Communications: RS 485 serial port.

- 4 -

3) INSTALLATION.

3) INSTALLATION.3) INSTALLATION.

3) INSTALLATION.

3.1) Hyd

3.1) Hyd3.1) Hyd

3.1) Hydraulic installation.

raulic installation.raulic installation.

raulic installation.

3.1.1) Installation layout.

1. Pump with Speedrive.

2. Non-return valve.

Not required others non-return valves in the delivery pipe.

3. Pressure transducer. The 4-20 mA, 10 bar type,

EMC according EN 61000-6-2.

4. Accumulator.

Its sole function is to compensate minor water losses in the installation, preventing

continuous pump start-ups and stops. The accumulator's volume must be at least 10% of the

nominal flow of the pump(s) installed, calculated in litres per minute. (For ex.: Multi35 5,

QMAX=100 [l/min]x0.1=10 accumulator

≥

10l) The preload pressure must be 1 bar below to

the rated pressure.

3.1.2) Hydraulic connections.

See the pump manual.

For facilities in negative suction, it is required that the pipes are primed completely.

3.2) Elect

3.2) Elect3.2) Elect

3.2) Electrical connection to the motor.

rical connection to the motor.rical connection to the motor.

rical connection to the motor.

3.2.1) Speedrive with single

3.2.1) Speedrive with single3.2.1) Speedrive with single

3.2.1) Speedrive with single-

-phase input (Figure 1):

phase input (Figure 1):phase input (Figure 1):

phase input (Figure 1):

The motor must be connected to a 230 V power supply source.

The cable (1) supplied with the inverter must be connected to the motor.

If you wish to activate the 60Hz motor output, select the corresponding parameter in the menu.

Make sure that electrical consumption shown on the motor's data plate does not exceed that supplied by the

inverter.

DANGER.

Risk of electrocution

. Always connect the supplied grounding cable (2) between the motor

and inverter set.

DANGER.

Risk of electrocution

. Never open the Speedrive cover before disconnecting the power

supply during at least 5 minutes

least 5 minutesleast 5 minutes

least 5 minutes.

Figure 1

Figure 1Figure 1

Figure 1

Blue

Brown

Black

Yellow/Green

- 5 -

3.2.2) Speedrive with three

3.2.2) Speedrive with three3.2.2) Speedrive with three

3.2.2) Speedrive with three-

-phase input (Figure 2):

phase input (Figure 2):phase input (Figure 2):

phase input (Figure 2):

The motor must be connected to a 400 V power supply source.

The cable (1) supplied with the frequency inverter must be connected to the motor.

If you wish to activate the 60Hz motor output, select the corresponding parameter in the menu.

Make sure that electrical consumption shown on the motor's data plate does not exceed that supplied by the

inverter.

DANGER.

Risk of electrocution.

Always connect the supplied grounding cable (2) between the motor

and inverter set.

DANGER.

Risk of electrocution.

Never open the Speedrive cover before disconnecting the power

supply during at least 5 minutes

least 5 minutesleast 5 minutes

least 5 minutes.

Figure 2

Figure 2Figure 2

Figure 2

3.3) Installation on the pump.

3.3) Installation on the pump.3.3) Installation on the pump.

3.3) Installation on the pump.

The Speedrive is installed on the motor with a special supplied adapter.

The inverter is cooled with the use of the motor's cooling elements.

The unit has been designed for vertical and horizontal installation.

3.3.1) Motor adapter (Figure 3):

3.3.1) Motor adapter (Figure 3):3.3.1) Motor adapter (Figure 3):

3.3.1) Motor adapter (Figure 3):

Replace the connections box with the supplied motor adapter. Use the same screws. Torque 1~1.2 Nm.

Figure 3

Figure 3Figure 3

Figure 3

Azul

Marrón

Negro

Blue

Brown

Black

Yellow/Green

- 6 -

3.3.2) Speedriv

3.3.2) Speedriv3.3.2) Speedriv

3.3.2) Speedrive.

e.e.

Installation of the Speedrive on the adapter. Use the screws (1) supplied.

Torque: 3 Nm.

Single

SingleSingle

Single-

-Phase Version

Phase VersionPhase Version

Phase Version

Three

ThreeThree

Three-

-Phase Version

Phase VersionPhase Version

Phase Version

Prepare the motor wires with ferrites:

connect the grounding wire (2)

Connect the motor wires to the provided socket (3)

Single

SingleSingle

Single-

-Phase Version

Phase VersionPhase Version

Phase Version

Three

ThreeThree

Three-

-Phase Version

Phase VersionPhase Version

Phase Version

Figure 4

Figure 4Figure 4

Figure 4

Figure 5

Figure 5Figure 5

Figure 5

- 7 -

3.4) Power supply connection.

3.4) Power supply connection.3.4) Power supply connection.

3.4) Power supply connection.

DANGER. Risk of electrocution.

Connection and grounding are compulsory.

All electrical connections will be in accordance with the IEC-60364 Regulations (electrical installation

in buildings) or the regulations in force in the destination country and local regulations.

The power supply line of equipment must be adequately protected. These protection elements will

prevent damage to persons during an electrical leakage. An exclusive power supply line is

recommended.

The system protection will be based on an earth leakage switch (I∆n = 30 mA).

The recommended earth leakage switch is "class A"

"class A""class A"

"class A" for pulsed and continuous currents, marked with the

following symbols:

The earth leakage value will depend on the number of units connected to the line and their power.

Motor size

Motor sizeMotor size

Motor size

Leakage current

Leakage currentLeakage current

Leakage current

0.75 to 3 kW < 3.5 mA

4 to 5.5 kW < 5 mA

The electrical installation should have a multiple separation system with contact openings ≥3 mm.

Single

SingleSingle

Single-

-phase frequency inverters.

phase frequency inverters.phase frequency inverters.

phase frequency inverters.

These units are supplied with a H07 RN-F power supply cable, 2m length and a connection plug. The power supply

input must be single-phase, at 230 V, 50 or 60 Hz.

See Figure 6

Figure 6Figure 6

Figure 6 for reference.

Voltage variations allowed ±10

Three

ThreeThree

Three-

-phase frequency inverters.

phase frequency inverters.phase frequency inverters.

phase frequency inverters.

These units have a three-phase power supply input, at 400 V, 50 or 60 Hz. The cabling procedures must be

undertaken by a professional installation entity.

Connection socket according figure 5

figure 5figure 5

figure 5 (4)

(4)(4)

(4). Connections, in accordance with Figure 7

Figure 7Figure 7

Figure 7.

Voltage variations allowed ±10%.

Preparing the power supply wires:

- 8 -

3.5) Signals wires connection.

3.5) Signals wires connection.3.5) Signals wires connection.

3.5) Signals wires connection.

Single

SingleSingle

Single-

-phase version

phase versionphase version

phase version

Three

ThreeThree

Three-

-Phase Version

Phase VersionPhase Version

Phase Version

Figure 6

Figure 6Figure 6

Figure 6

Figure 7

Figure 7Figure 7

Figure 7

1.- RS 485 communications output to connect various inverters. Up to 4 units.

2.- Auxiliary input for an external level switch or a potential-free contact to activate or stop the circuit.

Note: This input is supplied from the factory with an electric cable bridge.

3.- Input of the 4-20mA pressure transducer.

4.- Potential-free auxiliary input. Not used.

5.- Auxiliary transducer input. Not used.

6.- Only in single-phase versions. 230 V potential output, 2A maximum, external display or acoustic

operation for alarm signals.

7.- Micro-switches used to configure the inverter's operation.

WARNING: All external cabling connections must use terminal tips on the ends of each cable. External

cables must comply with the corresponding electrical safety and insulation regulations. Installation

should be made by qualified service personnel.

Avoid any cable pieces from falling inside the circuit, which could lead to its destruction.

DANGER. Risk of electrocution.

If the unit has to be uncovered due to any circumstance, first disconnect the power supply and wait 5

minutes before starting work with the circuit. The circuit's capacitors store energy. There is enough

energy inside the circuit to cause a strong electric discharge, even when the unit is not powered.

- 9 -

If necessary, reconnect the display cable to the motherboard.

Give special attention to positioning.

Single

SingleSingle

Single-

-Phase Version

Phase VersionPhase Version

Phase Version

Three

ThreeThree

Three-

-Phase Version

Phase VersionPhase Version

Phase Version

4) OPERATING MODES.

4) OPERATING MODES.4) OPERATING MODES.

4) OPERATING MODES.

Automatic mode.

Automatic mode.Automatic mode.

Automatic mode.

This is the common operating mode.

The inverter controls the motor's rotation speed to maintain a constant pressure in the installation (set pressure).

Manual mode.

Manual mode.Manual mode.

Manual mode.

Allows the pump start-up or stop manually at an adjustable frequency.

5) SETUP.

5) SETUP.5) SETUP.

5) SETUP.

Espa ESD pumps and Espa pressure booster sets are pre

Espa ESD pumps and Espa pressure booster sets are preEspa ESD pumps and Espa pressure booster sets are pre

Espa ESD pumps and Espa pressure booster sets are pre-

-configured in origin with an optimum pressure set

configured in origin with an optimum pressure setconfigured in origin with an optimum pressure set

configured in origin with an optimum pressure set

point for equipped pumps.

point for equipped pumps.point for equipped pumps.

point for equipped pumps. Do not need any further adjustment.

Do not need any further adjustment.Do not need any further adjustment.

Do not need any further adjustment.

Speedrive module purchased separately, is necessary its configuration, according to the following paragraphs.

5.1) Definitions.

5.1) Definitions.5.1) Definitions.

5.1) Definitions.

Set pressure:

Set pressure:Set pressure:

Set pressure: is the pressure that the unit will maintain in the installation.

Differentia

DifferentiaDifferentia

Differential pressure:

l pressure:l pressure:

l pressure: is the differential pressure required for the unit to activate again.

Stop frequency:

Stop frequency:Stop frequency:

Stop frequency: frequency at which the inverter stops the pump.

Stop delay:

Stop delay:Stop delay:

Stop delay: timer used by the unit before it stops.

Auxiliary

AuxiliaryAuxiliary

Auxiliary

“on

“on“on

“on-

-off” pump:

off” pump:off” pump:

off” pump: auxiliary pump that is not equipped with Speedrive.

Auxiliary

AuxiliaryAuxiliary

Auxiliary

regulated pump:

regulated pump:regulated pump:

regulated pump: auxiliary pump that is equipped with a Speedrive.

5.2) Browsing.

5.2) Browsing.5.2) Browsing.

5.2) Browsing.

Screen displaying

the menus

Browsing keys

Flashing = pump waiting

Fixed = pump operating

Failure

See description on screen

Power supply plug-in

Browsing the menus.

Variation of the flashing parameter.

Browsing a submenu.

- 10 -

Accepting changes.

Return to the general screen from display of parameters.

Pressure: 2.0bar

MenuView

Backlight

BacklightBacklight

Backlight

The screen is backlit display for better reading.

To save power, the backlight turns off in 60 seconds without pressing any keys.

To activate the backlight, press OK

OKOK

OK.

Without backlight does not work any other key.

5.3)

5.3)5.3)

5.3) Description of the menus.

Description of the menus.Description of the menus.

Description of the menus.

START SCREENS

START SCREENSSTART SCREENS

START SCREENS

Introduction screen

Introduction screenIntroduction screen

Introduction screen

Displayed during a few seconds when connecting the equipment.

Indicates: model, software version and pressure sensor configuration.

Start screen

Start screenStart screen

Start screen

The pump is not activated.

To start the pump manually, press ►(Man)

For automatic operation, press ◄(Auto)

To configure parameters, press ▼(Config)

MAIN SCREEN

MAIN SCREENMAIN SCREEN

MAIN SCREEN

It shows the system pressure. The pump will run automatically, as needed.

To display parameters, press ◄(View)

To return to the start screen, press ►(Menu)

MANUAL OPERATION

MANUAL OPERATIONMANUAL OPERATION

MANUAL OPERATION

It shows the system pressure and Speedrive output frequency.

Press ▲ON, to activate the pump. Start-up is always performed at 15Hz.

Press▼OFF, to stop the pump.

Press◄or ►, to adjust the frequency.

Press O

K to exit the screen.

CONFIGURATION

CONFIGURATIONCONFIGURATION

CONFIGURATION

Screen descriptions:

- Top : parameter being configured.

- Lower left : current value of the parameter.

- Lower right, "flashing": new value being configured. Press OK

OKOK

OK to confirm.

LANGUAGE

LANGUAGELANGUAGE

LANGUAGE

Select the desired language.

MOTOR FREQUENCY

MOTOR FREQUENCYMOTOR FREQUENCY

MOTOR FREQUENCY

Configuration of the nominal frequency of the motor, 50Hz or 60Hz.

Check the motor's nameplate.

Note: This screen only appears in the initial preset or retrieving the factory

settings.

MAXIMUM PUMP HEIGHT

MAXIMUM PUMP HEIGHTMAXIMUM PUMP HEIGHT

MAXIMUM PUMP HEIGHT

Setting the maximum pressure the pump can provide.

Check the pump’s nameplate.

Note: This screen only appears in the initial preset or retrieving the factory settings

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