ETAS ES4100.1 Bedienungsanleitung

ES4100.1 Chassis VME64x

User’s Guide

The data in this document may not be altered or amended without special noti-

fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela-

tion to this document. The software described in it can only be used if the

customer is in possession of a general license agreement or single license. Using

and copying is only allowed in concurrence with the specifications stipulated in

the contract.

Under no circumstances may any part of this document be copied, reproduced,

transmitted, stored in a retrieval system or translated into another language

without the express written permission of ETAS GmbH.

The names and designations used in this document are trademarks or brands

belonging to the respective owners.

V1.0.0_R07DE - 07.2018 TTN F 00K 700 314

ES4100.1 Chassis VME64x - User’s Guide 3

Contents

ETAS Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Basic Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.1 Labeling of Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.3 Connecting/Removing Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1.4 Opening the Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1.5 Requirements made of the User and Obligations of the Operator . . 6

1.1.6 Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.3 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4 RoHS Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4.1 European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4.2 China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.5 Taking the Product Back and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.6 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.6.1 Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.2 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.3 Mechanical Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.4 Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.5 Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.6 Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.7 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.8 Ventilation Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1 Installation of VMEbus Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

ES4100.1 Chassis VME64x - User’s Guide4

Contents ETAS

3.2 Removal of VMEbus Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.3 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4 Connections and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1 VME64x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.2 Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.1 Fulfilled Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.2 Ordering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

ES4100.1 Chassis VME64x - User’s Guide 5

ETAS Introduction

1 Introduction

This chapter contains information on the following topics:

• "Basic Safety Instructions" on page 5

• "Identifications on the Product" on page 8

• "CE Marking" on page 8

• "RoHS Conformity" on page 8

• "Taking the Product Back and Recycling" on page 9

• "About This Manual" on page 10

1.1 Basic Safety Instructions

Please adhere to the safety instructions in this manuals to avoid injury to yourself

and others as well as damage to the device.

1.1.1 Labeling of Safety Instructions

The safety instructions contained in this manual are shown with the standard

danger symbol shown below:

The following safety instructions are used. They provide extremely important

information. Please read this information carefully.

1.1.2 General Safety Information

Please read the following safety instructions to avoid injury to yourself and others

as well as damage to the device.

ETAS GmbH cannot be made liable for damage which is caused by incorrect use

and handling and not adhering to the safety instructions.

CAUTION!

indicates a low-risk danger which could result in minor or less serious

injury or damage if not avoided.

WARNING!

indicates a possible medium-risk danger which could lead to serious

or even fatal injuries if not avoided.

DANGER!

indicates a high-risk, immediate danger which could lead to serious

or even fatal injuries if not avoided.

Note

Please read the documentation accompanying the product carefully before

using the product.

ES4100.1 Chassis VME64x - User’s Guide6

Introduction ETAS

1.1.3 Connecting/Removing Devices

Please take the following precautionary measures to avoid any injuries and dam-

age to hardware:

• Do not apply any voltages to the ports of the ES4100.1 Chassis VME64x

which do not correspond to the specifications of the relevant port. Refer

to the corresponding boards’ manuals for the exact specification of the I/

O hardware.

• Do not connect or disconnect any devices while the ES4100.1 Chassis

VME64x or external devices are powered on.

First, power off the ES4100.1 Chassis VME64x by using the on/off switch

on the front of the device, and detach all power plugs.

• When inserting any connectors, please make sure they are absolutely

straight and that none of the pins are bent.

1.1.4 Opening the Housing

The ES4100.1 Chassis VME64x must only be opened by qualified technical per-

sonnel!

1.1.5 Requirements made of the User and Obligations of the Operator

Make sure you only assemble, operate and maintain the product if you have the

relevant qualification for and experience with this product. Incorrect usage or

operation by users without an appropriate qualification can lead to serious or

even fatal injuries as well as damage to property.

General Occupational Health and Safety

The existing regulations on occupational health and safety as well as accident

prevention must be adhered to.

1.1.6 Correct Use

The ES4100.1 Chassis VME64x is a system housing creating a hardware-in-the-

loop test system. The ES4100.2-based hardware-in-the-loop test system consists

of:

• Digital and analog interfaces to the ECU, which can be integrated into the

ES4100.1 Chassis VME64x as VME-based boards.

• Battery node simulation (e.g. K15, K30, …) for connecting to the ECU

which can be integrated into the ES4100.1 Chassis VME64x in the form of

VME-based boards.

DANGER!

As long as the ES4100.1 Chassis VME64x is not completely discon-

nected, there is a danger of electrocution!

Disconnect the device from the mains by removing the mains cable –

then wait a few minutes until all components (e.g. power pack,

capacitors) are discharged.

Note

Responsibility for the safety of the system into which the ES4100.1 Chassis

VME64x was integrated lies with the person who assembled the system!

ES4100.1 Chassis VME64x - User’s Guide 7

ETAS Introduction

– The simulation of the vehicle battery itself is not a component part of

the ES4100.1 Chassis VME64x and cannot be integrated here.

The ES4100.1 Chassis VME64x must always be integrated in an ETAS casing spe-

cially designed for this purpose (i.e. ES4015.2 Housing 9U) or in a 19" rack sys-

tem and must not be used as a "standalone" unit.

The ES4100.1 Chassis VME64x is intended to be used as follows:

• In industrial lab facilities or at industrial workplaces,

• As a hardware interface for ECUs in a Hardware-in-the-Loop test system,

• In conjunction with ETAS software supported by the ES4100.1 Chassis

VME64x,

• As an interface together with software programs that serve the standard-

ized, documented and open APIs of ETAS software products.

The ES4100.1 Chassis VME64x is not intended to be used:

• In a vehicle on the road,

• As part of a life support system,

• As part of a medical application,

• In applications in which misuse can lead to injury or damage,

• In environments with conditions outside the specified ranges (see "Envi-

ronmental Conditions" on page 25).

Demands made of Operation

The following requirements are made to ensure safe operation:

• Only use the product in accordance with the specifications in the relevant

User’s Guide. Product safety is not guaranteed if the device is used other

than intended.

• Observe all applicable regulations on site concerning electrical safety as

well as the rules and regulations on occupational health and safety!

• Never use the product in a wet or damp environment.

• Never use the product in areas subject to explosions.

• Make sure you keep the surface of the product clean and dry.

Demands made re the Technical State of the Product

This state-of-the-art product adheres to all recognized safety-related regulations.

The product must only be used if it is in full working order, with the relevant

personal only using the device as it was intended, taking all security issues and

risks into account as well as taking into consideration the relevant documenta-

tion at all times. If the product is not used correctly, the protection of the product

may be impaired.

Maintenance and Cleaning

To clean the outside of the device, use a clean, dry cloth.

ES4100.1 Chassis VME64x - User’s Guide8

Introduction ETAS

1.2 Identifications on the Product

The following symbols are used for identifying the product:

Observe the information in chapter "Technical Data" on page 23.

1.3 CE Marking

ETAS confirms that the product meets the product-specific applicable European

Directives with the CE marking affixed to the product or its packaging. The CE

Declaration of Conformity for the product is available upon request.

1.4 RoHS Conformity

1.4.1 European Union

The EU Directive 2002/95/EU limits the use of certain dangerous materials for

electrical and electronic devices (RoHS conformity).

ETAS confirms that the product corresponds to this directive which is applicable

in the European Union.

1.4.2 China

ETAS confirms that the product meets the product-specific applicable guidelines

of the China RoHS (Management Methods for Controlling Pollution Caused by

Electronic Information Products Regulation) applicable in China with the China

RoHS marking affixed to the product or its packaging.

The concluding chapter "ETAS Contacts" gives you information about the inter-

national ETAS sales and service branch offices.

Symbol Description

Before using the product, carefully read the user’s guide!

Identification for CE (see "CE Marking" on page 8)

Identification for China RoHS (see "RoHS Conformity"

on page 8)

Identification for WEEE directive

(see "Taking the Product Back and Recycling" on page 9)

ES4100.1 Chassis VME64x - User’s Guide 9

ETAS Introduction

1.5 Taking the Product Back and Recycling

The European Union has passed a directive called Waste Electrical and Electronic

Equipment, or WEEE for short, to ensure that systems are set up throughout the

EU for the collection, treatment and recycling of electronic waste.

This ensures that the devices are recycled in a resource-saving way representing

no danger to health or the environment.

Fig. 1-1 WEEE Symbol

The WEEE symbol on the product or its packaging shows that the product must

not be disposed of as residual garbage.

The user is obliged to collect the old devices separately and return them to the

WEEE take-back system for recycling.

The WEEE Directive concerns all ETAS devices but not external cables or batteries.

For more information on the ETAS GmbH Recycling Program, contact the ETAS

sales and service locations (see "ETAS Contact Addresses" on page 27).

ES4100.1 Chassis VME64x - User’s Guide10

Introduction ETAS

1.6 About This Manual

This manual consists of the following chapters:

• "Introduction" on page 5

This chapter

• "Functional Description" on page 13

This section contains detailed information about the features and applica-

tions of the ES4100.1 Chassis VME64x.

• "Operation" on page 17

This section provides information about the installation and removal of

the VMEbus boards, fuse replacement.

• "Connections and Connectors" on page 21

This section contains information about the pin allocation of the connec-

tors and about the power cord.

• "Technical Data" on page 23

This section contains the technical data of the ES4100 Chassis in tabular

form and information on fulfilled standards and norms.

1.6.1 Using This Manual

Representation of Information

All activities to be carried out by the user are shown in what we call a "Use-

Case" format, i.e. the target to be achieved is defined briefly in the title and the

individual steps necessary to achieve this target are then listed. The information

is displayed as follows:

Target definition

Any introductory information...

•Step1

Possibly an explanation of step 1...

•Step2

Possibly an explanation of step 2...

Any concluding remarks...

Concrete example:

To create a new file

If you want to create a new file, no other file may be open.

• Select File → New.

The "Create file" dialog box appears.

• Enter a name for the file in the "File name" field.

The file name must not exceed 8 characters.

• Click OK.

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