EVH MFG HARDEE HR2360 Montageanleitung
OPERATOR’S AND MAINTENANCE MANUAL
WITH PARTS LISTING
Long Reach Cutter
Model: HR2360
DANGER
Read this manual and the manual for
your tractor carefully to acquaint yourself
with both machines before operating!
4895 RED BLUFF RD LORIS, SC 29569 (843) 756-2555
WWW.HARDEEBYEVH.COM [email protected]
MANUAL P/N 24544
FOR SERIAL #s STARTING WITH 012436
RELEASED 04/15/16
MODEL NUMBER
SERIAL NUMBER
DATE OF PURCHASE
Customer Pre-Operation Check List Reference
Read, understand and follow the general safety rules
listed in this manual. Page 2
Check all shields and guards. Page 2
Cut driveshaft to the proper length for your tractor. Page 8
Add ballast to the rear tractor tires and space them at
their widest setting. Page 8
Add ballast and front weights to your tractor, if needed. Page 8
Check all fluid levels in the cutter. Page 11
Turn gate valve under the oil tank “on”. Page 12
Check all grease fittings. Page 15
Service Notice
Please take extra care while servicing the hydraulic system by keeping all openings
properly covered, thus preventing contamination of the hydraulic components.
Contaminates in the oil WILL cause faulty operation or premature failure of components in
the hydraulic control valve, pump, and motor.
Disclaimer
THIS CUTTER IS NOT DESIGNED TO CUT TREES FROM TOP TO BOTTOM (VERTICALLY)
WITH THE CUTTER DECK IN THE HORIZONTAL POSITION (See Fig. 1). The cutter is
designed to trim branches with the cutter deck in the VERTICAL position while moving the
tractor forwards or backwards, repositioning the cutter deck after each path (See Fig. 2).
The cutter is also designed to cut tree trunks and branches up to 4” in diameter with the
“Hinged Gate” in the unlocked, secured raised position and the cutter deck in the
HORIZONTAL position, perpendicular to the trunk and/or branch of the tree (See Fig. 3).
Any modes of operation other than the ones described above and shown below, while
cutting trees and/or branches are not permitted and shall void the warranty. Moreover,
HARDEE by EVH Manufacturing Company, LLC does not accept any liability to any person
and/or material when the cutter is operated in violation of the above information.
P/N: 24544
Hardee by EVH
Table of Contents
Section 1 Introduction 1
To Our Customers 1
Owner’s Responsibility 1
Purpose Of This Manual 1
Safety-Alert Symbol 1
Signal Words 1
Customer Assistance 1
Section 2 Safety Information 2
General Safety Rules 2
Safety Decals 3
Section 3 Assembly And Installation 7
Component Identification And Terminology 7
Tractor Requirements 8
Driveshaft Installation 8
Driveshaft Installation On Pump Shaft 8
Tractor Hook-Up Procedures 8
Driveshaft Installation On PTO 9
Hydraulic System Setup 9
Working Safely With Hydraulic Lines 9
Description of Operation 9
Joystick Functions 9
Tethered Grip with Micro-Joysticks 10
Section 4 Operation Instruction 11
Operation Instructions 11
During Operation 11
Daily Start-Up Checklist 11
Operating Environment 11
Application Do’s And Don’ts 11
Using Your Cutter 12
Getting Started 13
Boom Breakaway 13
Mowing In Reverse 13
Side Dressing Trees 13
Unhook And Post Use Care 14
Unhooking The HR2360 14
Post Use Care 14
Section 5 Maintenance 15
Maintenance And Service Schedule 15
First Stage Boom 15
First Stage Boom To Second Stage Boom 15
Deck And Second Stage Boom 15
Greasing PTO Driveshaft To Pump 15
Inspection And Replacement Of Blades 16
Inspection And Replacement Of Blade Holder 16
Inspection 16
Replacement 16
Checking The Cutter Head Relief Valve 16
Cylinder Speed 17
Adjusting The Cylinder Control Valve 17
Individual Cylinder Counterbalance Valves 17
HR2360 Control Valve Port Listing 18
Control Valve Port Schematic 19
HR2360 Valve / Joystick Wiring Schematic 20
Routine Maintenance Checklist 21
Section 6 Troubleshooting 22
Troubleshooting Guide 22-23
Fault Codes for Status LED 24
Controller Diagram 25
HR2360 Electric Schematic 26
Section 7 Specifications 27
Summary Of Specifications 27
Note Page 28
Section 8 Replacement 29-48
HR2360 - Parts Breakdown 29-40
Note Page 38
Blade Hydraulic / Cylinder Hydraulic Schematic 39-40
26765 Blade Holder W/Blades 41
Hydraulic Motor Housing Assy. 42
25793 Driveshaft Breakdown 43
25792 Driveshaft Breakdown 44
Belting Extension Kit Breakdown 45-46
Front Chain Guard Breakdown 47
Rear Chain Guard Breakdown 48
Section 9 Reference 49
Bolt Torque 49-50
Checking Bolt Torque 49-50
Torque Specifications 49-50
Section 10 Warranty 51
© Copyright 2004 All Rights Reserved
Hardee by EVH provides this publication “as is” without warranty of any kind, either expressed or implied. Every precaution has been taken in the design of this manual, however EVH
assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. EVH reserves the right to
revise and improve this product at any time. The illustrations in this manual are not intended for the safe and proper assembly or disassembly of this product, but for parts ordering
reference only.
HR2360 Long Reach Cutter
Hardee by EVH
Introduction
HR2360 Long Reach Cutter 1 3/10/07
To Our Customers
We at Hardee by EVH Manufacturing Company thank
you for buying your new Long Reach Cutter.
We have tried hard to build a cutter to do the work you
have in mind. Many hours of engineering, field-testing
and improvement have gone into the design and
fabrication of your cutter. We will strive to continue this
quality of manufacturing in the future, always keeping
the customer’s needs clearly in mind.
The best performance of your cutter will depend on
you. Proper lubrication, maintenance, hookup,
adjustments and operation are essential for it to give
you long and dependable service. However, as with
any type of equipment, your cutter is designed to
perform specific functions.
In this manual, you will find instructions on cutter
features, maintenance and operation. If customer
service or repair parts are required, contact your local
Hardee dealer. Please specify model and serial
number when ordering parts.
Owner’s Responsibility
The manufacturer has no control over the ultimate use
of the cutter and therefore assumes no responsibility
or liability for damage or injury resulting from the use
of this machine.
The upkeep of the hydraulic cutter is the responsibility
of the user. This upkeep includes all shielding, guards,
and safety decals (OSHA Regulation 1928.57). You
can obtain replacement parts from any authorized
Hardee dealer.
Read this Operator's Manual before operating the
cutter. Failure to do so could result in injury to the
operator or to others. Remember that most accidents
occur due to neglect or carelessness. The operator is
responsible for inspecting and making repairs as may
be necessary. Cleaning after each use and storage
under a shelter will extend the life of the cutter.
Purpose of This Manual
This manual provides information on safety, operation,
adjustments, troubleshooting and maintenance of your
new cutter. Please read and follow all the
recommendations to help ensure that you get many
years of service from your new Hardee cutter.
If you need additional copies of this manual, please
contact your local Hardee dealer or download a copy
from our website at www.evhmfg.com.
Safety-Alert Symbol
This symbol is the safety alert symbol. It
appears throughout this manual to call your
attention to instructions involving your personal
safety and the safety of others. Failure to follow
these instructions can result in injury or death.
Signal Words
Safety signal words are words that call attention to the
safety sign and designate a degree or level of hazard
seriousness. The signal words used throughout this
manual are DANGER, WARNING and CAUTION.
Please read and follow all safety messages that have
these signal words shown for your protection.
DANGER
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury
Customer Assistance
The Hardee sales team would like you to be satisfied
with your new Long Reach Cutter. If for some reason
you have any questions about the information in this
manual or have a problem with your cutter, please
discuss the problem or question with the management
of your local dealership. If further assistance is
required, please contact:
EVH Manufacturing Company, LLC
Sales Department
4895 Red Bluff Road
Loris, SC 29569
843-756-2555
Hardee by EVH
Safety Information
HR2360 Long Reach Cutter 2 3/10/07
General Safety Rules
This section of your manual will address the safe
operation of your new cutter. We at Hardee strive to
produce a machine that is both a quality product and
safe to operate. Please take the time to read,
understand and follow the safety rules listed below
and throughout this manual.
Your safety also depends on you becoming familiar
with the basic operation of your new cutter. You can
find complete instructions for this cutter in the
Operation Instruction section of this manual. We
believe that using your cutter safely, in a safe
environment will give you great results!
DANGER
This machine is designed for use on a closed cab
tractor only! If your tractor has an open cab, then it
MUST be equipped with operator protective equipment
in the form of shielding from thrown objects and Roll
Over Protective Structure (ROPS) to operate this
equipment safely.
DANGER
Rotary cutters have the inherent ability to throw debris
considerable distances when the blades are allowed
to strike foreign objects. The operator must use
caution or serious injury may result. Be sure by-
standers are at a safe distance at all times when the
cutter is in use.
WARNING
Always keep your tractor level as you reach over
ditches, etc. Be careful to keep ample distance
between the rear tire and the top of the ditch bank to
avoid a cave-in of the bank.
WARNING
Failure to keep the tractor level may result in loss of
traction, tipping, rollover, property damage, personal
injury or death.
WARNING
Never stand, or allow others to stand, under the boom
or cutterhead at any time. Never park the unit without
placing the cutterhead squarely and firmly on the
ground. Serious injury or death by crushing may occur
in case of hydraulic failure.
DANGER
Do not look under the cutterhead or attempt to remove
objects or branches from under the cutterhead while
the tractor is running. Serious injury, loss of limb or
death may result.
DANGER
Do not reach under the cutterhead at any time. Cutting
blades may cause serious injury, loss of limb or
disfigurement.
WARNING
Never use the cutter for a crane or lifting device of any
kind. It is not designed for this purpose. Serious
damage to unit may occur. Serious bodily injury may
be incurred from this misuse.
WARNING
Never use the cutter for a man-Iift or personnel lift. It is
not designed for this purpose. Serious damage to unit
may occur. Serious bodily injury may be incurred from
this misuse.
DANGER
Never operate the cutter within 10 feet of overhead
power lines or utility lines. Do not trim trees with power
lines running through them. Serious injury or death by
electrocution may occur.
WARNING
Never allow the cutter to impact rock piles, piles of
gravel, steel guardrails or concrete abutments.
Contact with these objects could cause blade failure.
Serious machine damage, property damage or bodily
injury may occur. Check the area for these items
before mowing.
DANGER
Never attempt to use the cutter to remove brush or
trees larger than 4 inches in diameter. Failure to use
caution when cutting trees, may lead to the tree falling
on the cutter deck and tipping the tractor over.
Hardee by EVH
Safety Information
HR2360 Long Reach Cutter 3 3/10/07
Safety Decals
Your Hardee cutter ships with all safety decals in
place. They are located in areas on the cutter that are
potentially hazardous. Please locate, read and follow
the information you find on these decals.
By law, you must replace any safety decals that are
damaged or missing. You can order replacement
decals from any local Hardee dealer. Just ask for part
number 15845.
To apply the replacement decals:
•Clean the surface to place the new decal.
•Peel the decal away from the paper backing.
•Press firmly onto the clean surface.
•Squeeze out any air pockets using a straight
edge.
Danger – Thrown Object Danger – Rotating Driveline
Operating Safety and General
Instruction
Warning – Thrown Object
(PN 11005)
WEIGHT BOX
Hardee by EVH
Safety Information
HR2360 Long Reach Cutter 4 3/10/07
Safety Decals, continued
Deck
Warning – Rotating Components
Hitch Frame
Danger – Crushing Hazard
Hitch Frame
Warning – High Pressure Fluid
Hazard
Hitch Frame Deck
Hardee by EVH
Safety Information
HR2360 Long Reach Cutter 5 3/10/07
Safety Decals, continued
Deck Linkage Deck Linkage 1st Stage Boom
1st Stage Boom
Warning – Pinch Point
Deck
Blade Rotation
Hitch Frame Danger – Crushing Hazard
Hardee by EVH
Safety Information
HR2360 Long Reach Cutter 6 3/10/07
Safety Decals, continued
Deck Danger – Keep Clear
Danger – Electrocution, Falling and Crushing Hazard
Hitch Frame
Deck Danger – Exposed Blades
15852 – Red Reflector, Rear
(Not Shown)
Deck – Front/Rear Weight Box – Front/Rear
15853 – Yellow Reflector, Front
Hardee by EVH
Assembly and Installation
HR2360 Long Reach Cutter
7
Component Identification and Terminology
AWeight Box MDeck
BHydraulic Pump(Far Side) NMotor Drive Housing
COil Tank ORubber Shielding
DReturn Filter P 2nd Stage (Reach) Boom
ESwing Cylinder Q 2nd Stage Cylinder
FHitch Frame RLift Break-Away
GSwing Arm Shaft S 1st Stage Cylinder
HHose Guard TShort Stand
I 1st Stage (Lift) Boom ULong Stand
JDeck Cylinder VOil Cooler
KDeck Linkage WSwivel
LHydraulic Motor YBreather/Fill Cap
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