EWIKON HPS-C-E Bedienungsanleitung
Valid for
item numbers:
66010.001 (1-zone)
66010.002 (1-zone)
67010.024 (4-zone)
67010.026 (6-zone)
67010.028 (8-zone)
67010.012 (12-zone)
HPS-C-E
Hotrunner Controllers
Operating manual
2
Analog control system 5 V
Contents
General safety notes 3
General technical data 3
Dimensions/Weights/
Connection and Power 4
Summary 5
Operation 6
Components of
the controllers 7
Start up 10
Terminal pin-out 10
Description of faults 13
3
Analog control system 5 V
General safety notes General technical data
Disconnect before working on the controller.
Mains switch most be OFF and plug disconnected.
Connection, repair and maintenance by
qualified staff only!
Before start up the controller must be checked
according to EN 60204-1:1992 or general rules
of engineering.
The power supply of the controllers should be
connected with the heating of the machine.
If the heating is switched off automatically, the
hotrunner system is likewise switched off then.
The connected parts may be hotter. Please take
all necessary precautions before starting the system.
The fan, air ducts and electronic components
should be cleaned in intervals of 3 to 6 months
(depending on pollution).
Cables, plugs and contact springs should be
checked and - if necessary - cleaned or
exchanged periodically
Field of application:
This EWIKON controller can operate our
5V hotrunner systems in dry industrial rooms.
CE declaration
The contriollers correspond to the
following standards:
DIN EN 60204-1 (11/98)
DIN EN 60742 (09/95)
EN 50081 and 50082
General technical data:
230/400V +6 / -10 %, 50 / 60 Hz
Protective system:
IP 33
Power output:
5V AC / 125A each zone
Thermocouple:
FeCuNi Type L
Decrease:
With a potential free ( NO )
relay contact in the machine.
Malfunction:
When there is a malfunction of the hotrunner system,
the cycle can be interrupted by a potential free
contact ( relay 250V/2A).Anoptical or acoustic
alarm announces the malfunction.
Temperature control:
PID with soft start:
The optimum control characteristic is achieved
with a phase proportioning control.
Operating range:
Amperage control: 10 - 125 A
Decreasing: 0 - 49 A
Thermocouple control:
90 - 399 °C
Decreasing: 0 - 99 °C
Environmental conditions:
0-50°C
Fault code
1 = Operating fault
2 = Excess current
3 = Disconnection
Broken fuse
4 = Triac defect
6 = Thermocouple defect
4
Analog control system 5 V
Dimensions, Weights,
Connection values, Power
Zone No. a mm b mm c mm kg Power
1 66010.001... 365 180 435 14 625 VA
1 66010.002... 365 180 435 14 625 VA
4 66010.024... 315 613 570 55 2.50 kVA
6 67010.026... 315 1015 570 82 3.75 kVA
8 67010.028... 315 1015 570 100 5.00 kVA
12 67010.012... 620 870 570 152 7.50 kVA
Version Mains wiring Power supply Mains plug
D - 230 Volt Schuko 16A
E - 240 Volt Schuko 16A
J - 208 Volt without
U - 240 Volt USA - Standard
B - 230 Volt without
Version Mains wiring Power supply Mains plug
D Y Star 230 Volt CEE16A
E Y Star 240 Volt CEE16A
J∆Delta 208 Volt without
U∆Delta 240 Volt USA - Standard 20A
B∆Delta 230 Volt without
Type:67010.026... / 67010.028... / 67010.012...
Type: 66010.001... / 66010.002... / 67010.024...
5
Analog control system 5 V
Summary
bt007-11
6
Analog control system 5 V
Operation
bt007-12
Combined module 60040.009
01: Green control light:
Operating indicator
02: Red control light:
Module defective
03: Red control light:
Defect in one ore more
control modules
04: External signal source
for decreasing current
to all control modules.
When active the red
light in the push button
is on.
05: Push button for
decreasing
06: Output fault
SR-Module 60040.011
01: Digital indicator of actual temperature
in amperes or °C
02: Set-value switch for setting of requirement
current in A or temperature in °C.
03: Set-value switch for adjustment of
current decreasing value in ampere
or temperature in °C
04: ON/OFF switch to separate the
SR-modules from the power modules.
05: Green control light as operation indicator
for mode “amperage control”. Input and
output data in A (Ampere).
06: Green control light as operation indicator for
mode “themocouple control”. All input and
output data in °C. When switching the
module on, the display flashes until the set
temperature is reached. Production can be
started after this optimization phase only.
07: Red control light as fault indicator. Fault
code appears in left portion of the display
(No.1):
1. Operating fault
2. Excess current
3. Disconnection
4. Triac defect
6. Thermocouple
defective
If during production a
thermocouple fails, the
module shows “fault”.
By switching the module
off, setting a current
value, and switching
the module on again,
production can continue.
The hotrunner system
continues operation in
“amperage control”
mode.
bt007-13
7
Analog control system 5 V
Components of the controllers
bt007-05
bt007-14
01: Combined module
02: SR-modules
03: Binding post 5V
connection
04: Thermocouple
connection zone 1
05: Main switch
06: Fuse T10A
07: Power cable
08: Circuit breaker
09: Thermocouple
connection
Zones 1-8
8
Analog control system 5 V
Components of the controllers
bt007-15
01: Combined module
02: SR-module
03: Binding post 5V
connection
04: Thermocouple connection
Zone 1
05: Main switvh
07: Power cable
08: Circuit breaker16 A
09: Thermocouple connection
Zones 1-8
9
Analog control system 5 V
01: Combined module
02: SR-module
03: Binding post 5V
connection
04: Thermocouple
connection zone 1
05: Main switch
09: Themocouple
connection
Zones 1-12
Circuit breaker is
positioned inside
the controller.
Remove top of case.
10
Analog control system 5 V
Start up
Hotrunner 5 V
Connect the thermo collective cable or the
thermo cable for zone 1.
Connect power cable.
Check that all connections are fastened tight.
Otherwise the components can be damaged
due to the high output current.
Heat up each zone seperately for a short while
to check if the power- and thermocouple zones
are assigned properly.
For operation of modules see page 6.
Terminal pin-out
bt007-17
Power case
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