Excell 150S Bedienungsanleitung

User Manual

150S

The information contained herein is the property of Excell Precision Limited and is supplied

without liability for errors or omissions. No part may be reproduced or used except as

authorised by contract or other written permission. The copyright and the foregoing restriction

on reproduction and use extend to all media in which the information may be embodied.

040112XX

ZSME400000005

EXCELL PRECISION CO., LTD

TABLE OF CONTENTS

Safety...........................................................................................................................................3

Features.......................................................................................................................................3

Chapter1 FrontandRearPanelSpecifications..................................................................................4

1-1 Front panel......................................................................................................................4

1-2 Rear panel......................................................................................................................4

1-3 Keypad Description.........................................................................................................5

1-4 Specification ...................................................................................................................5

1-5 Display Firmware Version...............................................................................................6

Chapter 2 General Function Guide..............................................................................................7

2-1 Function Setup and Operation Procedures.....................................................................7

2-2 Error Messages (Display in General Function setting)....................................................8

2-3 Function Setting .................................................................................10

2-4 Set internal calibration password (FNC-16)..................................................................13

Chapter 3 Calibration.................................................................................................................14

3-1 Load Cell Connection ...................................................................................................14

3-2 Parameter Setting and Calibration Flow Chart..............................................................15

3-3 MODBUS Calibration....................................................................................................17

3-4 Specification calibration ......................................................................18

3-5 General Calibration ............................................................................20

3-6 Linearity calibration ............................................................................21

3-7 Digital calibration

............................................................................23

Chapter 4 Weight Comparison Procedures................................................................................24

4-1 Function Configuration Menu........................................................................................24

4-2 Check Weighing Configuration .....................................................................................27

4-3 Batching Signal Outputs...............................................................................................30

4-4 Normal batching flow chart (SQ-01=1)..........................................................................31

4-5 Loss-in Weight flow chart (SQ1=2)...............................................................................32

4-6 Hi, OK, Lo output flowchart...........................................................................................33

4-7 Normal batching (built-in program) flowchart (SQ-01=4) ..............................................34

4-8 Loss-in Weight (built in program) (SQ-01=5)................................................................35

4-9 Hold mode (SQ-01 = 6).................................................................................................36

4-9-1 Hold mode flow chart..........................................................................................37

4-9-2 Hi, OK, Lo comparison .......................................................................................38

4-10 Totalizing (ACCU.) Auto / Transmit .............................................................................38

Chapter 5 Interface....................................................................................................................39

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5-1 Serial Input / Output Interface (default OP-01) .............................................................39

5-2 BCD parallel output interface (OP-02) ..............................................48

5-3 Analogue Current / Voltage Output Interface (OP-03)...................................................50

5-4 External Parallel Input / Output Interface......................................................................52

Chapter 6 Maintenance..............................................................................................................57

6-1 Restore All Parameters to Their Default Factory Values...............................................57

6-2 Maintenance Function Parameters...............................................................................57

6-2-1 Restore the function parameter back to its default value....................................58

6-2-2 Clear zero compensation and TARE values.......................................................58

6-2-3 Clear batch setting .............................................................................................58

6-2-4 Display zero voltage (mV/V)...............................................................................58

6-2-5 Clear batch setting .............................................................................................58

6-3 Test mode.....................................................................................................................59

6-3-1 7-Segment display testing..................................................................................60

6-3-2 Keypad and calibration SW testing.....................................................................60

6-3-3 Display A/D internal value display ......................................................................60

6-3-4 RS-232 serial loop back testing..........................................................................60

6-3-5 EEPROM memory testing ..................................................................................60

6-3-6 Option interface card testing...............................................................................60

Appendix 1 Description of 7-Segment Characters.....................................................................62

Appendix 2 Function Table.........................................................................................................63

Appendix 3 MODBUS Data Address Table I ..............................................................................72

Appendix 4 MODBUS Data Address Table II .............................................................................73

Appendix 5 Examples for Input and Output of Modbus..............................................................74

Check Firmware Version

During power-on countdown, press key to display firmware version

040112XX, where XX is maintenance number.

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Safety

When the instrument is installed, connect an earth bonding conductor from FG to the earth

connection marked “ ”.

Disconnect the mains power supply before opening the instrument housing.

To install the optional interface cards, it is necessary to disconnect the mains power supply

and fit a yellow/green earth bonding cable to the rear panel.

Before turning the power on ensure the supply voltage is within the acceptable range,

DC 12V ~ 24V.

The operating ambient temperature range is 0 oC ~ 40 oC (32 °F ~ 104 °F).

Features

150S has a wide range of applications from batching to simple weighing.

Features:

Stand alone batching mode or connect to PLC for external system control

Built in batching / dosing functions

Manual / automatic discharge operation

Set cycle times in a batch

Totalise weight and number of cycles

Key in the signal voltage value (mV / V) directly via the keypad, no need to apply

any weight to the bottom work to calibrate the weigher

Display load cell output voltage (mV / V) for future maintenance

Adjustable filter

RS232C bi-directional and RS485 communication

Built in MODBUS

Interface options:

OP-01 RS-422 / RS-485 / RS-232 serial interface

OP-02-1 BCD parallel output interface (Open collector output)

OP-02-2 BCD parallel output interface (TTL output)

OP-03 16 Bit Analogue current/voltage output interface

(4 ~ 20 mA / 0 ~ 10 V)

OP-04 Control I/O (4 In / 4 Out) + Setpoint In (BCD code)

OP-05 Control I/O (8 In / 8 Out)

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Chapter 1 Front and Rear Panel Specifications

1-1 Front panel

Display

6 digits, bright red, 7 segment LED display, character height 16mm (0.63”).

Display can be switched between Gross Weight / Net Weight / Totalised Weight /

Number of transactions in the total.

Indication icons “◄”

ZERO

◄

Zero Indication

◄

Unstable weight Indication

GROSS

◄

Gross weight Indication

NET

◄

Net weight Indication

The indicator is supplied with suitable labels to customise the icon displays.

Refer to FNC-06 ~ FNC-09 for the various options available.

Weighing Units

Weighing Units kg / g / t / lb.

1-2 Rear panel

Calibration Switch set to the left is “OFF” and to the right is “ON”

Terminal Block

Calibration Switch

13 Way Terminal Block

1st

2nd

DC+

3rd

DC-

4th

5th

6th

7th

8th

EXC+

9th

SEN+

10th

SEN-

11th

EXC-

12th

SIG +

13th

SIG -

重量單位

數字顯示區

指示符號

Display Area

Weight Unit

Indication

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EXCELL PRECISION CO., LTD

1-3 Keypad Description

When entering data or reference setting, it means “ESC”.

In the normal operation, it puts the indicator in standby mode or escape.

Entering standby mode: All of the display (except ZERO “” symbol)

and serial data output are disabled.

Escape from standby mode: Re-power on mains for normal operation.

Function FNC-03 can be used to selectively disable individual keys.

Zero operation, will be limited by functions CSP-05 and CSP-10.

Zero operation, will be limited by functions CSP-10 and CSP-11.

1-4 Specification

A/D Conversion

* Input Sensitivity

* Internal Resolution

* Max. Sampling Speed

* Application Range

* Load Cell Excitation Voltage

: Over 0.12μV/d

: 1 / 1 000 000

: 120 times/s.

: - 0.1 ~ 4.0 mV / V

: 5 V DC ±5%, 120 mA

(Up to eight (8) 350 Ω load cells can be connected)

Power supply

DC 12V ~ 24V

Power consumption is about 10 VA

When parameter setting, it moves the flashing digit left.

In the normal mode, it performs a Zero operation.

When parameter setting, it moves the flashing digit right.

In the normal mode, it performs a semi-auto Tare operation.

When parameter setting, it increments the flashing digit or steps up the

select item.

In the normal mode, it accesses the FNC-05 setting.

During power-on countdown, press this key to display firmware version.

When parameter setting, it decrements the flashing digit or steps down

the select item.

In the normal mode, it accesses the FNC-04 setting.

Confirm / enter key.

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EXCELL PRECISION CO., LTD

Dimensions

1-5 Display Firmware Version

During power-on countdown, press to display firmware version.

040112XX

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EXCELL PRECISION CO., LTD

Chapter 2 General Function Guide

2-1 Function Setup and Operation Procedures

Function

Operation

Display

Description

Enter calibration mode

Turn the calibration switch to “ON”

See 3-2 for details

Enter function setting

Press not release,

then press key

after the power is turned on

See 2-2 for details

Reset all parameters

back to default

Turn the power on then turn the

calibration switch to “ON” then

press and hold the

and keys during the

self-testing sequence

See 6-1 for details

Reset general function

parameters back to

default

Turn the power on and

press and keys

during self-testing sequence

See 6-2-1 for details

Clear zero point

compensation and tare

value

Turn the power on and

press and keys

during self-testing sequence, and

then press key

See 6-2-2 for details

Clear setpoint parameter

setting

Turn the power on and

press and keys

during self-testing sequence, and

then press two times

See 6-2-3 for details

Value of zero point

voltage(mV / V)

Turn the power on and

Press and ,then

press key three times

See 6-2-4 for details

Value of Span voltage

(mV / V)

Turn the power on and

Press and , then

Press key

See 6-2-5 for details

Entering to test mode

Turn the power on and

press and keys

during self-testing sequence

See 6-3 for details

040112XX

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EXCELL PRECISION CO., LTD

Function

Operation

Display

Description

Check weighing setpoint

parameter setting

Press the key to set

the parameter of FUNC.4 to 1 in

the normal mode

See 4-2 for details

Key actions in function set up mode

Increases the number of the flashing digit

Decreases the number of the flashing digit

Moves the flashing digit one space to the left

Moves the flashing digit one space to the right

Saves the configuration

Quits set up mode / Escape

2-2 Error Messages (Display in General Function setting)

. Load Cell output voltage - 0.1m V / V or 4mV / V

. Weight value previous weight value

. Actual measured weight value previous weight value

. Setting value 0

. mV / V value entered measuring range

. mV / V value entered is too small (SPAN –Zero 0 mV / V)

. Displayed resolution is less than 0.12 V / division

040112XX

ZSME400000005

EXCELL PRECISION CO., LTD

Function Setting

First Serial Port Interface

Second Serial Port

Interface

BCD Parallel Port output

interface

Analogue current / voltage

output interface

External parallel control

input interface

External parallel trip output

interface

Function Setting Procedures

With weight displayed press and hold the key. Then, press key

See 5-1 for details

See 5-2 for details

See 5-3 for details

See 5-1 for details

See Function Setting 2-2

for details

See Chapter 4 for details

See 5-4 for details

Set Point Procedure

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