F3-Design NIPPER Bedienungsanleitung
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS NIPPER - JULY 2020
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processed or recorded using electronic systems. Subject to changes without notice. F3-Design BV is NOT liable
for technical or printing errors in this manual and assumes no liability for any damage caused by the use of the
manual.
INSTALLATION INSTRUCTIONS NIPPER - JULY 2020
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Content
1 Basic safety advice............................................................................................................7
2 Definitions..........................................................................................................................8
3 Dimensions
9
4 Technical DatA................................................................................................................10
Performance ......................................................................................................10
Environments.....................................................................................................10
INSTALLATION INSTRUCTIONS NIPPER - JULY 2020
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Floor conditions..................................................................................................10
Load intake ........................................................................................................10
5 Accessories.....................................................................................................................11
6 Start-Up...........................................................................................................................11
Manual transport................................................................................................11
Tank venting ......................................................................................................12
Initial commissioning..........................................................................................13
Important.....................................................................................13
Switching ON...............................................................................13
Movements..................................................................................14
7 Device description...........................................................................................................15
General description............................................................................................15
Mechanical equipment.................................................................15
Rotating circle..............................................................................20
Electrical equipment....................................................................21
Control of the vehicle...................................................................23
Light indication...................................................................................................23
8 Safety features................................................................................................................25
Construction of protective devices......................................................................25
Safety button...............................................................................27
Safety laser scanner....................................................................28
Safety.................................................................................................................28
Straight ahead with curves:................................................................................30
Rotate/reverse: ..................................................................................................30
Protective field selection by the safe CPU...................................31
9 Handling..........................................................................................................................33
Forward movements with laser scanner protective field monitoring:...................33
Reversing movement or forward movement with Muting (protective field
evaluation deactivated)...........................................................................................................34
Standard turning (VLeft = –VRight ) ..................................................................34
Limitation:...........................................................................................................34
Acceleration values:...........................................................................................34
10 Functions.........................................................................................................................35
Pallet recording..............................................................................................35
Charging station.............................................................................................35
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11 Environmental requirements............................................................................................36
Required floor................................................................................................36
Properties................................................................................36
Cleaning..................................................................................36
Operator staff..........................................................................36
Operation................................................................................36
Mixed operation with people....................................................36
12 Safety.............................................................................................................................37
Safety tests before commissioning.................................................................40
Operator staff..........................................................................41
Operation................................................................................41
Mixed operation with people....................................................41
13 Alarm codes ....................................................................................................................42
14 Maintenance....................................................................................................................46
Daily...............................................................................................................46
Monthly..........................................................................................................46
Checking the emergency stop elements..................................46
Checking the safety switchgear...............................................47
At intervals of three (3) months......................................................................47
Battery removal..............................................................................................47
15 Delivery ...........................................................................................................................48
16 Storage............................................................................................................................48
17 Figures............................................................................................................................48
18 Table...............................................................................................................................50
INSTALLATION INSTRUCTIONS NIPPER - JULY 2020
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1 BASIC SAFETY ADVICE
If safety warnings are not observed, people may be exposed to hazards that can result in minor to severe injuries
or, in serious cases, even death. In less serious cases, plants and equipment may be damaged.
The following symbols indicate the individual risks and the degree of hazard and are briefly explained in terms of
their respective meaning. Please therefore familiarise yourself with the safety signs and their meanings in order
to prevent hazards and risks at an early stage.
Indicates a low-risk hazard that could result in minor bodily harm or property
damage if not avoided.
Indicates a possible medium-risk hazard that will result in death or (severe) bodily
harm if not avoided.
Indicates an immediate high-risk hazard that will result in immediate death or
severe injury if not avoided.
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2 DEFINITIONS
FTS Driverless transport system (AGV)
BWS Security device (laser scanner)
Bumper Safety button
TTO Time to obsolescence
The authority Instructed by the manufacturer or representative
SLS Safely limited speed
STO Safe torque off
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3 DIMENSIONS
Figure 1: Dimensions
INSTALLATION INSTRUCTIONS NIPPER - JULY 2020
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4 TECHNICAL DATA
Performance
- Supply voltage 24 V
- Performance LiFePO4 24 V/2 x 420 W/h
- Duration of use 4 h (according to the standard cycle for comparability)
- Charging time (standard charger) 30 min at full charge
- Lifting 130 mm
- Maximum speed 1 m/s in main direction
- Tare weight 191 kg
- TTO 15000h
Environments
- Max. ambient temperature 30°C
- Min. ambient temperature 0°C
- Humidity 95%
Floor conditions
- Unevenness maximum 5 mm
- Maximum inclination 3%
Load intake
- Euro pallet Standard pallet size
(Other pallets after approval by the manufacturer)
- Max. payload 1000 kg
- Max. load balancing front/rear 60/40%
- Max. load distribution left/right 55/45%
- Max. load height 1.6m
Tipping safety of the load at maximum deceleration must be given by the customer.
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