FACHOWIEC KRAMER MIG/MMA 185 Bedienungsanleitung

ORIGINAL INSTRUCTIONS
2018
MANUAL WELDING

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MANUAL - KRAMER Technik MIG / MMA 185
Before using this product, read all instructions
with understanding and keep it for future use
TABLE OF CONTENTS
1. SAFETY PRECAUTIONS SYMBOLS ............................................. ................................... 3
2. PURPOSE ................................................. .................................................. ....................... 6
3. DESCRIPTION OF THE DEVICE ................................................ .................................................. ..................... 6
4. TECHNICAL DATA ................................................ .................................................. ................... 6
5. OPERATION ................................................ .................................................. ........... 7
AND. BEFORE WORKING .............................................. .............................................. 7
B. INSTALLING SPOOL WITH welding wire ........................................... .................................. 9
C. INSTALLATION shielding gas bottle ............................................. ................................. 10
6. WELDING PROCESS MIG / MAG ............................................. .................................................. .. 12
7. CURRENT OPERATING UNIT ............................................... ............................................... 13
A. WORKING CONDITIONS .............................................. .................................................. ....................... 13
B. SAFETY .............................................. .................................................. .......... 13
C. PRECAUTIONS ................................................ .................................................. ............. 13
D. MAINTENANCE ............................................... .................................................. ......................... 14
8. TROUBLESHOOTING ................................................ .............................................. 15
9. ELECTRICAL SCHEME ................................................ .................................................. ......... 16
10. ECOLOGY ................................................. .................................................. .............................. 16
11. DECLARATION OF CONFORMITY ............................................... .................................................. . 18
12. NOTES ................................................. .................................................. ................................. 23
LIST OF ILLUSTRATIONS
Figure 1. Front Panel ............................................. .................................................. ............................... 8
Figure 2. The direction of rotation of the reel of welding wire (illustrative photo) ..................................... 10
Figure 3. Back of the unit ........................................... .................................................. ... 11
Figure 4. MIG / MAG - scheme ......................................... .................................................. ..... 12
Figure 5. Wiring diagram ............................................. .................................................. .................. 16

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MANUAL - KRAMER Technik MIG / MMA 185
LIST OF TABLES
Table 1. Specifications ............................................. .................................................. ................... 6
Table 2. Troubleshooting ................................................ ............................................... 15
1. SAFETY PRECAUTIONS SYMBOLS 1. SAFETY PRECAUTIONS SYMBOLS
It is essential to read these signs and safety precautions to protect the health and life of their own and other
people.
Read instructions before starting the machine. Use only original accessories supplied by
the manufacturer.
Some components may explode. Always use face shields and protective clothing with long
sleeves.
Static electricity can damage electronic components.
Use approved face shields and welding shields. Always use protective clothing designed for
welders. Metal splinters can injure your eyes. Always use safety glasses.
Electrical shock can result in death. Do not touch electrical components when the device is
connected to the power supply. Use dry and complete protective gloves and protective clothing.
Gases and vapors can be hazardous to health. During the process of extracting welding gases
and welding fumes. Inhalation of these substances can be dangerous to your health.
Eye protection welding filters. Depending on the current intensity, use shields with appropriate
filters.
Moving parts can cause injuries unit.

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MANUAL - KRAMER Technik MIG / MMA 185
Too long continuous operation may cause overheating. Wait until the device cool down. Follow
the guidelines in the "efficiency and thermal protection."
Damaged cylinders with technical gases can explode. The bottled gas is accumulated under high
pressure. Make sure the bottles are handled and stored in accordance with the requirements of
safety and fire.
Welded components could burn.
Wire protruding from the burner is sharp and can cause skin puncture.
Risk of fire and explosion. During welding work may lead to a fire. Welding station must be
separated and protected from flammable materials and explosives.
The magnetic field can disrupt the functioning of pacemakers. Before starting work, consult your
physician.
Do not weld at height without adequate protection.
Overturning or falling unit can cause serious injury.
* It is prohibited to the misuse
Welding may be carried out by qualified personnel with current training and authorization for the selected method
of welding.

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MANUAL - KRAMER Technik MIG / MMA 185
ATTENTION!
Heating test was carried out at ambient temperature and the duty cycle (ratio
Load) at 40 0 C has been appointed by the simulations. Load) at 40 0 C has been appointed by the simulations. Load) at 40 0 C has been appointed by the simulations.
The device is designed to carry out welding work in professional conditions
industrial personnel holding a valid certificate of qualification compatible
with the applicable standards.
WARNING: This Class A equipment - is not intended for use
in residential locations where electricity is supplied by
system of public low-voltage network. There may be potential difficulties
in ensuring electromagnetic compatibility in those locations, due to
conducted and radiated disturbances.
The device should be used in accordance with the Regulation of the Minister of Economy of
27.04.2000r. on health and safety at work welding (Dz. U. No. 40 item.
470).
The behavior of this manual and following the guidelines set out in the
will enable proper maintenance of equipment in the future. These warnings are intended to
ensure user safety and operation in an environmentally friendly manner.
Before installation and use of the device, read carefully the contents of the entire
instructions.
•After opening the package, make sure the device has not been damaged during transport.
If in doubt, please contact our service department.
• Equipment should only use trained employee or consumer.
•During installation all activities related to electricity should
a qualified electrician.
! !

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MANUAL - KRAMER Technik MIG / MMA 185
2. DESTINY 2. DESTINY
KRAMER equipment technician MIG / MMA 185 for manual arc welding
in the GMAW (Gas Metal Arc Welding) - MIG / MAG and MMA (Metal Manual Arc Welding).
3. DESCRIPTION OF THE DEVICE 3. DESCRIPTION OF THE DEVICE
KRAMER technician MIG / MMA 185
Suitable for single-phase mains 230V, 50 / 60Hz. The device has, continuous adjustment of the welding current and is
equipped with thermal overload protection system to prevent overheating.
KRAMER MIG 185 is equipped with functions option electrode welding MMA and additionally has the ability to
self-shielded welding wire FCAW (Flux).
4. TECHNICAL DATA 4. TECHNICAL DATA
Table 1. Technical data
Parameter KRAMER MIG / MMA 185
Voltage [V] 1 ~ 230
Current frequency [Hz] 50/60
Tolerance variations in the power [%] ± 10
Protection [A] 16 / 230V
Power consumption [KVA] 5.5
Rated output voltage [V] 16.5 - 23
Load voltage [V] 58
MIG Welding current range [A] 30 - 160
Welding current range MMA [A] 30 - 160
Output voltage regulation ego Output voltage regulation ego smooth
Duty cycle MIG / MAG 60% 160A
100% 128A
Duty cycle MMA 60% 160A
100% 128A
The diameter of the welding wire [mm] 0.6 - 0.8
type of feeder 2R
insulation class F
Level of security IP21S
Mass [kg] 6.5
Dimensions [mm] 310x230x135

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MANUAL - KRAMER Technik MIG / MMA 185
Unit nameplate:
The accessories supplied with the device:
1. Source of electricity 1. Source of electricity
2. Torch MIG / MAG integrated device 2. Torch MIG / MAG integrated device
3. Cable to the common terminal 3. Cable to the common terminal
4. Cable with electrode holder 4. Cable with electrode holder
5. gas pipe 5. gas pipe
6. Welding mask 6. Welding mask
7. Brush 7. Brush
8. Operating instructions in j. Polish
5. OPERATION 5. OPERATION
AND. BEFORE WORK: AND. BEFORE WORK:
• Before starting work, you must specify the place where the device is to be operated.
• Check voltage value, phase and frequency of the supply current before switching the machine to the mains.
• Parameters supply voltage are given in the section of the technical data and on the nameplate.
• Check the grounding wire connection device from the mains.
•Remove all flammable material from the welding area.
• Do not use the device on a surface, which may cause it to tip over
• Welding use suitable protective clothing: gloves, lab coat, shoes, helmet or mask having a corresponding
certificate.

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MANUAL - KRAMER Technik MIG / MMA 185
Front description
KRAMER MIG / MAG 185
Figure 1. Front panel
Warning LED thermal protection
Socket positive polarity (+)
Adjusting dial wire feed speed
Intensity control knob of welding
current and voltage
Mode switch MIG - MMA
The integrated welding torch
for MIG / MAG
Socket negative polarity (-)
LCD display

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MANUAL - KRAMER Technik MIG / MMA 185
B. COIL ASSEMBLY WITH welding wire B. COIL ASSEMBLY WITH welding wire
Before mounting a spool of welding wire, please refer to the data contained in the table below:
The diameter of the
welding wire
The maximum size of a spool of wire
welding
0.6 - 0.8 mm ≤D100 - 1kg
•Raise the housing cover side welding machine.
• Make sure that the rollers mounted in the drive unit correspond to the type and diameter of the wire used.
• Place the spool of welding wire spool mounting mechanism, paying attention to the direction of unwinding the
wire was in line with the direction of the entrance to the wire drive unit Lock reels from slipping by tightening
the nut on the body mounting a reel.
• End of the wire should be flat or cut off the bent section.
•In order to introduce the wire into the feeder release the pressure feed rollers.
• End of the wire inserted into the guide at the back of the tray and carry it over the driving roller introducing
nozzle of the welding gun.
•Push the wire in the groove drive roll and tighten.
•Remove the gas burner nozzles, and unscrew the contact tip.
•Switch on the device.
• Open wire welding torch so that it is simple. ATTENTION! Do not direct the tip of the welding torch in the
direction of the face or other people.
•If the gas is connected to - close the gas valve. Press the button in the handle MIG / MAG, which will result in the
development of welding wire in the holder.
•When the end of the welding wire passes through a connector in the burner, a distance of approx. 5 cm and
release the torch.
•Screw the tip and replace the current gas burner nozzles.
•Adjust the contact pressure roller by rotating the knob to the right - increase the biasing force to the left - decrease the
pressing force. Too little downforce, will cause slippage of the drive roller. Too high pressure causes an increase in
resistance of administration and the deformation of the wire.

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MANUAL - KRAMER Technik MIG / MMA 185
Figure 2. The direction of rotation of the reel of welding wire
C. INSTALLATION shielding gas bottle
• Connect with semiautomatic bottle with a suitable cable.
• Unscrew the regulator valve prior to welding.
•After completion of welding, the cylinder valve should always turn off.
Connections changes
polarity (+) in the shielding gas
welding (-) welding wire
self-shielded FCAW
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