Fasep FZ31 Bedienungsanleitung

USE, MAINTENANCE

SPARE PARTS MANUAL

CONFORMITY DIRECTIVES CE

TRANSLATION OF THE ORIGINAL

EUROLIFT

4-COLUMN

ELECTROHYDRAULIC LIFT

FZ31

FASEP 2000 SRL

Via Faentina 96 – Loc. Ronta - 50032 Borgo San Lorenzo (FI) - Italy

Tel. ++39-0558403126 - Fax ++39-0558403354

www.fasep.it - E-MAIL: [email protected]

Version 01/2010

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electro-hydraulic lift

Mod. Z31

Use, maintenance and spare parts manual Page 3

Thank you for choosing a Euro lift manufactured by FASEP. It is the result of

a long experience in this field and careful design, fit to eliminate or curb to the

minimum any injury hazard for the operator.

This lift has been designed and manufactured in full compliance with the

regulations introduced by the Machines Directive and successive

modifications.

CAUTION!

This booklet is an integral part of the machine.

Read carefully all warnings and instructions given in this booklet as they

provide important suggestions concerning safe use and maintenance.

Make sure to keep this booklet available for further reference.

Descriptions, pictures and characteristics indicated herein are not

binding.

The manufacturer reserves the right to make any modifications that it

deems appropriate at any time.

CAUTION!

It is forbidden to overload the lift beyond the limits allowed.

Installation, assembly, start up must be carried out by qualified and

professionally trained personnel.

This equipment must be employed only for the use for which it has been

expressly conceived.

The lift has been manufactured to be used to lift cars and light, four-

wheeled commercial vehicles with a weight lower than 4200 Kg.

Any different use must be considered incorrect, thence forbidden.

The manufacturer declines any responsibility for damages caused by

failure to comply with these instructions.

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Page 4 Use, maintenance and spare parts manual

CONTENTS

CONTENTS .....................................................................................................................4

COMPLIANCE WITH SAFETY REGULATIONS.............................................................5

SAFETY RECOMMENDATIONS.....................................................................................6

RESIDUAL HAZARDS AND INDIVIDUAL PROTECTION DEVICES.............................7

HAZARDS DUE TO HANGING LOADS:......................................................................7

HAZARDS DUE TO BODIES IN TRANSLATION:........................................................7

HAZARDS DUE TO PRESENCE OF ELECTRIC CURRENT (ELECTROCUTION): ...7

HAZARDS DUE TO THE PRESENCE OF MINERAL OILS.........................................7

HAZARDS DUE TO LACK OF INFORMATION AND TRAINING:................................7

NOISE-RELATED HAZARDS:......................................................................................7

HAZARDS DUE TO FALL: ...........................................................................................7

DESCRIPTION.................................................................................................................8

TECHNICAL CHARACTERISTICS AND OVERALL DIMENSIONS...............................9

TRANSPORTATION........................................................................................................9

UNPACKING ...................................................................................................................9

INSTALLATION.............................................................................................................10

ASSEMBLY INSTRUCTIONS .......................................................................................11

POWER STATION.........................................................................................................14

AIR DISCHARGE...........................................................................................................15

CLIMBING RAMPS, PROTECTIONS AND VEHICLE STOPS ASSEMBLY.................16

FLASHING WARNING LIGHT ASSEMBLY..................................................................16

LIMIT SWITCH ASSEMBLY..........................................................................................16

INSTRUCTIONS OF USE..............................................................................................17

MAINTENANCE.............................................................................................................18

SAFETY PROCEDURES ...........................................................................................18

MAINTENANCE OPERATIONS.................................................................................18

LIFTING ROPES REPLACEMENT................................................................................19

TROUBLESHOOTING...................................................................................................20

DEMOLITION AND DISPOSAL.....................................................................................21

SPARE PARTS..............................................................................................................22

TAB.1 - OVERALL VIEW............................................................................................24

TAB.2 - COLUMNS ....................................................................................................25

TAB.3 – CROSSPIECES............................................................................................26

TAB.4 - FOOTBOARDS .............................................................................................27

TAB.5 - HYDRAULIC INSTALLATION .......................................................................28

ELECTRICAL DIAGRAM ..............................................................................................29

PNEUMATIC DIAGRAM................................................................................................30

HYDRAULIC DIAGRAM................................................................................................31

SIGNALS .......................................................................................................................32

DECLARATION OF CONFORMITY TO DIRECTIVES..................................................33

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Use, maintenance and spare parts manual Page 5

COMPLIANCE WITH SAFETY REGULATIONS

The Z31 four column electro-hydraulic lift complies with the following standards:

•Directive 2006/42/EC (Machine safety)

•Directive 2004/108/EC and related amendments (Electromagnetic

compatibility)

•Directive 2006/95/EC and subsequent amendments (Low voltage)

The following standards and specifications have been used for the design

and construction:

•UNI EN-ISO 12100 1st part – Machinery safety – Fundamental concepts,

general principles of design – Basic terminology and methodology.

•UNI EN-ISO 12100 2nd part – Machinery safety – Fundamental concepts,

general principles of design – Technical specifications and principles.

•UNI EN 1493 – Vehicle lifting platform.

•CEI EN 60204-1 – Machinery safety – Electrical equipment of machines.

•CEI EN 61000-6-4 – Electromagnetic compatibility. Generic standards on

emissions.

•CEI EN 61000-6-2 – Electromagnetic compatibility. Generic standards on

immunity.

•UNI EN 982: 1997 - Machinery safety – Safety provisions relating to

hydraulic or pneumatic systems and components thereof – Hydraulics.

•UNI EN 983: 1997 - Machinery safety – Safety provisions relating to

hydraulic or pneumatic systems and components thereof – Pneumatics.

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Page 6 Use, maintenance and spare parts manual

SAFETY RECOMMENDATIONS

Only specially trained authorised personnel in good health may use this

equipment.

Qualified personnel must carry out the installation, in full compliance with the

following installation instructions.

Any tampering or modification of the machine not previously authorised by the

manufacturer will relieve the manufacturer from any responsibility for damages

due or referred to such operations and nullify the warranty.

Any tampering or removal of safety devices represents a violation of European

Safety Regulations.

Unauthorised persons must not operate the lift.

It is forbidden to climb or stop on the supports or on the vehicle.

The use of the lift is allowed in covered places sheltered from the wind and free

from any danger of explosion or fire. It is not allowed to use lift for vehicles

washing.

It is forbidden to use the lift for purposes other than those indicated in this

manual.

The operator must wear suitable clothing as prescribed by the laws of the

country where the lift is used.

Do not use the lift when temperature is below –10°C (14°F).

It is recommended to use only original accessories.

Our lifts are designed to accept original FASEP accessories.

Make sure that, during up and down operation, there are no dangerous

conditions for persons or things.

Set the General switch to zero and lock it in case of emergency or maintenance

operations on the lift.

Set the General switch to zero when carrying out operations on the lifted

vehicle.

Make sure that disassembly of vehicle parts does not change load distribution

beyond the acceptable limits.

Make sure of the actual stability of the vehicle on its supports as soon as the

lifting operation starts.

Stop the lift immediately if you notice irregular operation and contact the

authorised service centre for assistance.

Any kind of operation on the electrical installation must be performed by

professionally qualified personnel.

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Mod. Z31

Use, maintenance and spare parts manual Page 7

RESIDUAL HAZARDS AND INDIVIDUAL PROTECTION

DEVICES

Although the machine has been manufactured according to the safety

regulations in force, there are residual hazards, which cannot be eliminated and

are directly linked to machine operation.

HAZARDS DUE TO HANGING LOADS:

Identify the area involved with suspended loads indicated in this manual,

through horizontal markings. Mount appropriate ‘no access’ markings under the

loads.

HAZARDS DUE TO BODIES IN TRANSLATION:

Identify the area involved with bodies in translation through appropriate

markings.

HAZARDS DUE TO PRESENCE OF ELECTRIC CURRENT (ELECTROCUTION):

The electrical installation meets all safety requirements prescribed by laws and

regulations.

The prohibition to access parts in tension has been emphasised, and such parts

have been indicated.

Only specialised and authorised personnel must perform repairs on installation

components.

HAZARDS DUE TO THE PRESENCE OF MINERAL OILS.

See related prescriptions under chapter “MAINTENANCE”.

HAZARDS DUE TO LACK OF INFORMATION AND TRAINING:

All required markings have been arranged.

A copy of this manual has been provided to all people in charge of mounting,

adjusting, using and repairing the machine, and the obligation to consult it

before every operation has been emphasised.

It is expressly forbidden to unauthorised people to use the machine.

NOISE-RELATED HAZARDS:

Except for noise-related fulfilments regarding the final working environment, the

noise produced by the machine does not require any measure of protection.

HAZARDS DUE TO FALL:

It is expressly forbidden, and adequately signalled, to have access to liftable

parts.

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Page 8 Use, maintenance and spare parts manual

DESCRIPTION

The machine is a four-column electro-hydraulic lift (Ref.1-Fig. 1) consisting of:

Fig. 1 - Lift Z31

1. Hydraulic power station and control box fixed on a column (Ref.2-Fig. 1).

2. Footboards on crosspieces, with chance of transversal adjustment

according to the track of the vehicle to be lifted (Ref.3-Fig. 1).

3. Mechanical synchronisation of footboard movements regardless of load

distribution on the footboards.

4. Safety device in case of loosening or breakage of one of the ropes.

5. Automatic mechanical support device to ensure maximum safety during

standing.

6. Overloads safety valve.

7. Hydraulic pipes breakage valve.

8. Lowering speed control valve.

9. Electrical installation with IP54 degree of protection.

10.Low-tension control and safety circuit.

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Use, maintenance and spare parts manual Page 9

TECHNICAL CHARACTERISTICS AND OVERALL

DIMENSIONS

Capacity 4200 Kg

Electric power feeding 380/220 V. 50÷60 Hz

Absorbed power 3 KW

Weight 840 Kg

Lowering and climbing time 30 sec.

Fig. 2 – Overall dimensions

TRANSPORTATION

The machine should be moved according to the following instructions.

Use appropriate material to protect corners and ends of the piece to carry.

Do not use metal ropes for lifting.

Sling with belts with capacity higher than 2000 Kg.

UNPACKING

Once you have unpacked the machine, check that the instructions manual and

all parts are included, and make sure that there are no visibly damaged parts.

In case of doubt, do not use the equipment and contact the authorised dealer’s

technical service.

Remove the package material and store in an appropriate place for collection,

out of reach of children and animals.

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Page 10 Use, maintenance and spare parts manual

INSTALLATION

Machine installation requires a working space of 4m in width and 6m in length.

The upper dimensions should match the height of the vehicles to be lifted.

The user must make sure that the vehicle, brought to maximum height, does not

interfere on the upper part with external obstacles.

The installation site must have the following characteristics:

•Level, firm, concrete ground with maximum height difference of 5mm.

•The floor of the support area for the base of the columns, must have a

capacity of at least 250Kg/cm2; concrete rating must be 250 R’BK or higher,

considering however that each column can stand a weight of 1900 Kg.

•The concrete layer should be thick enough to ensure that fixing bosses will

hold, with good consistency for at least 250mm.

•Sufficient lighting.

•It must not be exposed to severe weather conditions.

•Noise level should not exceed the limits prescribed by the laws and

regulations in force.

•It must not be a place used to store explosive, corrosive and/or toxic

materials.

•Pollutants-free environment.

•The workplace must not be exposed to dangerous movements due to other

machines in operation.

•From his/her control position, the operator must be able to view the whole

equipment as well as the surrounding area.

•The operator must not allow the presence of unauthorised persons and

objects that may represent a source of danger.

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Use, maintenance and spare parts manual Page 11

ASSEMBLY INSTRUCTIONS

Fig. 3 – Assembly instructions layout

1. Put the two crosspieces (Ref.1-Fig. 3) in place using four 60-cm-high

stands (Ref.2-Fig. 3); the two crosspieces must be parallel to each other

and must have the electric cables and air pipe protections on the outer

side.

2. Release the ropes from the fixed footboard (Ref.9-Fig. 3).

3. Place the fixed footboard on the two crosspieces (the guide edge, in alto,

must remain inside the lift). The oil, air and cable pipe must remain in the

part where the controls must be located. Unscrew the anti-derailment

screws located in the crosspieces (Ref.4-Fig. 3). Introduce the ropes

(Ref.5-Fig. 3) inside the heads of the crosspieces, fitting them into the

races of the pulleys. Tighten again the anti-derailment screws.

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