Fasep RASE.3030 Bedienungsanleitung

Qualcuno di cui ti puoi fidare

(Someone you can trust)

{

FASEP 2000 srl

Via Faentina, 96

50030 Ronta (Fi) Italy

Sistema Qualità Certificato ISO 9001:2000

Tel +39 055 8403126 E-mail info@fasep.it

Fax +39 055 8403354 WWW www.fasep.it

FASEP 2000 srl

Via Faentina, 96

50030 Ronta (Fi) Italy

Sistema Qualità Certificato ISO 9001:2000

liam-E6213048 550 93+leT [email protected]

WWW4533048 550 93+xaF www.fasep.it

Instruction Manual - ENG

Version 1.0 - January 2014

RASE.3030

TYRE CHANGER

2 User manual

Elaborazione graca e impaginazione

Ufcio Pubblicazioni Tecniche

diritti di traduzione, di memorizzazione elettronica, di

riproduzione e di adattamento totale o parziale con qualsiasi

mezzo (compresi microlm e copie fotostatiche) sono riservati.

Le informazioni contenute in questo manuale sono soggette a

variazioni senza preavviso.

All rights of total or partial translation, electronic storage,

reproduction and adaptation by any means (including

microlm and photocopies) are reserved.

The information in this manual is subject to variation without

notice.

Les droits de traduction, de mémorisation électronique, de

reproduction et d’adaptation totale ou partielle par n’importe

quel moyen (y compris microlms et copies photostatiques)

sont réservés.

Les informations contenues dans ce manuel sont sujettes à

des variations sans préavis.

Alle Rechte der Übersetzung, elektronischen Speicherung,

Vervielfältigung und Teil- oder Gesamtanpassung unter

Verwendung von Mitteln jedweder Art (einschließlich Mikrolm

und fotostatische Kopien) sind vorbehalten.

Die im vorliegenden Handbuch enthaltenen Informationen

können jederzeit ohne Vorankündigung geändert werden.

Quedan reservados los derechos de traducción, de memori-

zación electrónica, de reproducción y de adaptación total o

parcial con cualquier medio (incluidos microlmes y fotocopias).

Las informaciones que se incluyen en este manual están sujetas

a variaciones sin aviso previo.

English

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DICHIARAZIONE CE DI CONFORMITA'

CE DECLARATION OF CONFORMITY

DECLARATION DE CONFORMITE CE

CE - ÜBEREINSTIMMUNG

al quale questa dichiarazione si riferisce E' CONFORME ALLE SEGUENTI DIRETTIVE:



au quel cette déclaration se rapporte EST CONFORME AUX DIRECTIVES SUIVANTES:

darauf diese Erklärung Bezug nimmt, mit den folgenden Bestimmungen übereinstimmt:

do którego odnosi się niniejsza deklaracja, jest zgodne z następującymi dyrektywami:

ed alle Norme:



ainsi qu’aux normes suivantes:

und folgender Vorschrift gemäß:

oraz normami:

Ronta, 07/01/10



EN12100-EN60204-1

Il modello della presente dichiarazione è conforme alla Norma EN ISO/IEC 17050-1

The model of present declaration is in conformity with directive EN ISO/IEC 17050-1

Le modèle de cette déclaration est conforme à la Norme EN ISO/IEC 17050-1

Das Modell dieser Erklärung übereinstimmt mit der Bestimmung EN ISO/IEC 17050-1

Egzemplarz niniejszej deklaracji jest zgodny z dyretywą EN ISO/IEC 17050-1

Il rmatario della presente dichiarazione è la persona autorizzata a costituire il fascicolo tecnico

The signer of this declaration of conformity is the person authorized to provide for the technical le literature



Der Unterzeichner dieser CE-Übereinstimmung ist dazu ermächtigt, das technische Aktenbündel vorzulegen

Osoba wystawiająca niniejszą deklarację jest podmiotem upoważnionym do dostarczenia dokumentacji technicznej

FASEP2000S.r.l.-ViaFaentina,96-50030Ronta(FI)ITALY

dichiara sotto la propria esclusiva responsabilità che il prodotto:



Déclare sous son propre responsabilité que le produit:

erklärt unter ihrer eigenen Verantwortung, daß das Erzeugnis:

oświadcza na własną odpowiedzialność, że urządzenie:

Smontagomme ruote auto

Démonte-pneus roues voiture

Passengers car tyre-changer

PKW-Reifenmontiergerät

Montażownica do kół

86/217/CEE - 2006/42/CE

2006/95/CE - 2004/108/CE

DEKLARACJA ZGODNOŚCI CE

User Manual 5

ORIGINAL INSTRUCTIONS

CONTENTS

INTRODUCTION .............................................................................................6

TRANSPORT, STORAGE AND HANDLING ................................................... 7

UNPACKING/ASSEMBLY ...............................................................................7

HOISTING/HANDLING ....................................................................................8

INSTALLATION CLEARANCES ......................................................................8

INSTALLATION ...............................................................................................9

ELECTRICAL AND PNEUMATIC CONNECTIONS .........................................9

SAFETY REGULATIONS .............................................................................. 11

DESCRIPTION OF TECO 100 ......................................................................12

TECHNICAL DATA .......................................................................................14

STANDARD ACCESSORIES ........................................................................15

ACCESSORIES SUPPLIED ON DEMAND ...................................................15

RIM CENTRING/CLAMPING ACCESS.-DESCRIPTION AND USE .............17

SPECIFIED CONDITIONS OF USE ..............................................................24

MAIN OPERATING PARTS ...........................................................................24

Key to danger/warning decals ..................................................................27

Preliminary checks ...................................................................................27

Deciding from which side of the wheel the tyre must be demounted .......27

Special instructions .................................................................................. 28

PRACTICAL HINTS, ADVICE AND USEFUL INFORMATION ...................... 28

GUIDE TO THE CORRECT USE OF TECO 100 ..........................................30

TYRE DEMOUNTING ...................................................................................30

TYRE MOUNTING ........................................................................................38

CORRECT PROCEDURE FOR DEMOUNTING/MOUNTING RUN FLAT

TYRES FITTED WITH VALVE SENSOR ................................................ 43

Demounting ..............................................................................................43

Tyre mounting ..........................................................................................43

CORRECT PROCEDURE FOR DEMOUNTING/MOUNTING RUN FLAT

TYRES WITH STRAP-ON SENSOR ......................................................44

Tyre demounting ......................................................................................44

Tyre mounting ..........................................................................................44

INFLATION ....................................................................................................45

MAINTENANCE ............................................................................................47

ENVIRONMENTAL INFORMATION ..............................................................49

INFORMATION AND WARNINGS ABOUT OIL .............................................49

RECOMMENDED FIRE-EXTINGUISHING DEVICES ..................................50

GLOSSARY ...................................................................................................50

TROUBLE SHOOTING .................................................................................51

WIRING DIAGRAM .......................................................................................52

PNEUMATIC SYSTEM DIAGRAM ................................................................53

6 User manual

INTRODUCTION

The purpose of this manual is to furnish the owner and operator with a set of practical, safe instruc-

tions on the use and maintenance of the tyre changer.

Follow all the instructions carefully and the machine will give you the efcient and long-lasting service

that has always characterized products, making your work considerably easier.

The following points dene the levels of danger regarding the machine, associated with the warning

captions found in this manual:

DANGER

Refers to immediate danger with the risk of serious injury or even death.

WARNING

Dangers or unsafe procedures that can cause serious injury or even death.

CAUTION

Dangers or unsafe procedures that can cause minor injuries or damage to property.

Read these instructions carefully before powering up the machine. Keep this manual and all illustrative

material supplied with the machine in a folder near the tyre changer where it is readily accessible for

consultation by the machine operators.

The technical documentation supplied is considered an integral part of the machine; and must always

accompany the equipment if it is sold or transferred to a new owner.

The manual is only to be considered valid for the model with the serial number indicated on the

nameplate applied to it.

WARNING

Observe the contents of this manual: the producer declines all liability in the case of uses of

the machine not specically described and authorized in this manual.

WARNING

This machine must be used only by qualied and authorized personnel. A qualied operator

is construed as a person who has read and understood the tyre changer manufacturer’s

instructions as well as the tyres and wheel rims manufacturers’, is suitably trained, and is

conversant with safety and adjustment procedures to be adhered to during operations. Use

of the machine by unskilled staff may constitute a serious risk for the operator and for the

nal user of the product processed (the wheel rim and tyre assembly).

NB:

Some of the illustrations in this manual have been taken from photographs of prototypes: standard

production machines may vary in some respects.

These instructions are intended for people with basic mechanical skills. We have therefore omitted

detailed descriptions of procedures such as how to loosen or tighten the xing devices on the ma-

chine. Do not attempt to perform operations unless properly qualied and with suitable experience.

In case of need, contact an authorized Service Centre for assistance.

User Manual 7

TRANSPORT, STORAGE AND HANDLING

Conditions for transporting the machine

The tyre changer must be transported in its original packing and stowed in the position shown on

the external packing.

- Packing dimensions:

• width ..............................................................................................................................1543 mm

• depth ............................................................................................................................. 1140 mm

• height .............................................................................................................................1900 mm

- Weight of the machine with wooden packing:

• ........................................................................................................................................... kg 560

Ambient conditions for machine transport and storage

Temperature: -25° ÷ +55°C.

WARNING

Do not stack other goods on top of the packing to avoid damaging it.

Handling

To move the packing, insert the tines of a fork-lift truck into the slots on the base of the packing itself

(pallet) (1-g. 1).

ATTENTION

Carry out the moving operations with great care, paying attention to move the packaged machine

only from the side clearly indicated on the packaging.

Failure to follow these recommendations may result in damage to the machine and put the operator’s

safety at risk.

Before moving the machine, refer to the HOISTING/HANDLING section.

UNPACKING/ASSEMBLY

WARNING

Take utmost care when unpacking, assembling, hoisting and installing the machine as described

in this heading.

Keep the original packing in good conditions to be used if the equipment has to be shipped in the future.

Failure to comply with these instruction may damage the machine and risk the operator’s safety.

Remove the upper part of the packing.

The machine is fully assembled, comprising 3 main groups: 2- tyre changer, 3- accessories,4 wheel

lift (g. 1a).

Identify the points 5, 6 and 7 at which the machine is anchored to the pallet and proceed to remove

xing devices ( g. 1a ).

8 User manual

HOISTING/HANDLING

In order to remove the machine from the pallet, hook it up as shown in g. 2.

This hoisting point must be used whenever you need to change the installation position of the ma-

chine. Do not attempt to move the machine until it has been disconnected from the electricity and

compressed air supply systems.

INSTALLATION CLEARANCES

WARNING

The installation site must be chosen in strict compliance with the relevant regulations regarding

Safety in the workplace.

IMPORTANT: for correct, safe use of the equipment, users must ensure a lighting level of at least

300 lux in the place of use.

CAUTION

The installation of the machine must be performed in a dry area which must be protected

from adverse weather conditions.

Install the tyre changer in the chosen work position, complying with the minimum clearances shown

in g. 3, adjust the height of the bead breaking support foot so that the machine is correctly posi-

tioned on the ooring.

Place the machine so that the plug-socket combination is easily accessible.

The machine must be placed on a horizontal surface, preferably concrete or tiled oor. Do not install

on unstable or damaged surfaces.

The surface on which the machine rests must withstand the loads transmitted during operation. The

surface must have a load-carrying capacity of at least 500 kg/m2.

Ambient working conditions

- Relative humidity 50% (temp. 40°C) ÷ 90% (temp. 20°C) without condensation.

- Temperature 5°C ÷ 40°C.

User Manual 9

INSTALLATION

Fix the wheel lift platform on the rod using the pin and the seeger. Then x the stabilization

rod with the screw and the relative nut and washer (Fig.3a). Assemble the grease-holder

carter using the on-purpose screws.

ELECTRICAL AND PNEUMATIC CONNECTIONS

WARNING

All operations required for the electrical connections of the equipment must be carried out

exclusively by a qualied electrician.

Before connecting the air supply system, make sure the machine is set up as in g. 4:

pedal 13 totally downwards, column forward.

800

700

1000

10 User manual

- The electrical supply must be suitably sized in relation to:

• the machine input power as specied in the corresponding machine data plate;

• the distance between the machine and the power supply hook-up point, so that voltage drops

under full load do not exceed 4% (10% during start-up) compared with the rated voltage specied

on the data plate.

- The operator must:

• t a power plug on the power supply lead in compliance with the relevant safety standards (A g 5);

• Connect the machine to an efcient grounding circuit in compliance with the relevant electric stan-

dards, provided with a circuit breaker (residual current set to 30mA);

• t fuses to protect the power supply line, rated as indicated on the general wiring diagram in this

manual.

- In order to prevent the machine from being used by unauthorized personnel, it is advisable to

disconnect the power supply plug when the machine remains idle (switched off) for long periods.

WARNING

A good grounding connection is essential for correct operation of the machine.

NEVER connect the earth wire to a gas or water pipe, telephone line or any other unsuitable

objects.

Check that the pressure and ow-rate provided by the compressed air system are compatible with

those required for proper operation of the machine - see “Technical Data” section. For correct ma-

chine operation the compressed air supply line must provide a pressure range from no less than 8

bar to no more than 16 bar.

Connect the compressed air system by means of a supply pipe connected to the intake of the air

treatment unit on the REAR SIDE of the machine base.

Check that there is air lubrication oil in the Lubricating unit; rell if there is little or no oil. Use SAE20 oil.

The customer must provide an air cut-off valve upstream of the air treatment and regulating device

supplied with the machine.

Inhaltsverzeichnis

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