Fayat Group SCARAB M6 Bedienungsanleitung

SKID - MOUNTED SWEEPING MACHINES

Technical operating and basic maintenance instructions

This document contains important Health and Safety advice and must remain with the Machine at all times

Part No. SCAZ042891 1.3.4 2E&OE

Operating Instructions Scarab M6

1. Access door to electrics, pneumatics,

hydraulic oil tank & auxiliary engine fuel tank

2. Locker

3. LP water pump & valves

4. Water tank

5. Auxiliary engine access ladder

(orientation determined by driving side)

6. Central brush (Wide sweep)

7. Rear door open/close ram

8. HP hose reel (option)

(orientation determined by driving side)

9. LP and/or HP spraybar

10. Hydraulic valve block & hydraulic cooler

access door

11. Auxiliary hand pump

12. Side brush assembly

13. Suction nozzle assembly

14. Rear loading hatch access ladder (option)

(orientation determined by driving side)

15. Wander hose

12 13

Part No. SCAZ042891 1.3.4 3E&OE

ENGLISH

Scarab M6

Operating Instructions for Scarab M6 Skid Mounted Road Sweeper

Incorporating Basic Operator’s Maintenance Information

When re-ordering this document, please quote the following Part Number:

Part No. SCAZ042891

Version 1.3.4..............................................August 2018

This manual is published by the Technical Publications Department of Scarab Sweepers Ltd. and every effort is made to ensure that the information it contains is correct at

the time of publication. Due to a policy of continuous development, however, the Company reserves the right to alter the specification and to supply when so altered without

reference to illustrations and descriptions in this manual.

Scarab Sweepers Limited

Pattenden Lane, Marden, Kent TN12 9QD, England

T: +44 (0)1622 831 006 - F: +44 (0)1622 832 417

E: [email protected] -W: scarab-sweepers.com

Registered in England No.1823459 - VAT No. GB 374 5002 68

Part No. SCAZ042891 1.3.4 4 E&OE

Operating Instructions Scarab M6

GENERAL INFORMATION

WARNING - VOLTAGE SENSITIVE COMPONENTS

NEVER START THE AUXILIARY ENGINE WITH A FAST CHARGER. IF BATTERIES ARE NOT CHARGED ALWAYS USE A FRESH SET.

TYPICAL CAPACITIES

HOPPER GROSS VOLUME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.35m³

FUEL TANK CAPACITY (AUXILIARY ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 litres

HYDRAULIC TANK CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 litres

WATER TANK CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1250 litre

NOISE LEVELS

In cab . . . . . . . . . . . . . . . . . . . . . . . . . . Between 70 - 84 dB(A) dependent on operating speed

External . . . . . . . . . . . .Maximum LWA of 114 dB(A) in accordance with directive 2000/14/EC

VIBRATION

Description . . . All dynamic prime moving components are resiliently mounted to minimise

vibrations.In accordance with 2006/42/EC as amended

Whole body . . . . . . . . . . . . . . . . . . . . . Equipment does not exceed 0.5 m/s² (RMS, weighted)

Hand & Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Equipment does not exceed 2.5 m/s² (VTV)

In view of the fact that many variables such as chassis and machine specification

affect the weight and dimensions of the finished machine, it is not possible to quote

these precise details. If this type of information is required, please contact our

Technical Sales staff giving details of your intended chassis and any other relative

information.

TOWING

SERIOUS DAMAGE TO THE TRANSMISSION COULD RESULT IF THE MACHINE IS TOWED

WHILE THE GEARBOX IS ENGAGED.

If towing is necessary, it is imperative that the prop shaft is disengaged from the differential

or that the rear wheels are clear of the ground before making any attempt to tow the vehicle.

IDENTIFICATION PLATES

The SERIAL NUMBER PLATE is located at the base of the hydaulics enclosure on the lefthand

side of the skid unit.

The Serial Number will comprise four numerical digits only (for example 5843).

For the location of the Machine’s VIN PLATE and CHASSIS NUMBER, refer to the chassis

manufacturers’ documentation.

LIMITATIONS OF USE

The Scarab M6 & FS6000 is classified as skid-mount heavy-duty suction road sweeper and,

as such, is intended only for operation in the sweeping and associated roles for which it has

been expressly designed.

APPLICABILITY

This manual covers the operating requirements of the Scarab M6 & FS6000 sweeper with the

CANbus 3 operating system.

CUMMINS AUXILIARY ENGINE

This manual does not cover the Cummins QSB 3.3 Tier 3A auxiliary engine. Information such

as the User Manual is available as a free download from the following web site:

https://quickserve.cummins.com/info/index.html

CB Radios and other electrical equipment used in the sweeper should be

properly suppressed (EMC) to prevent the possibility of interference in the

sweeper electronic system

Warning

Part No. SCAZ042891 1.3.4 5E&OE

Operating Instructions Scarab M6

TABLE OF CONTENTS

Para Title Page

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -1

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0

HEALTH & SAFETY ADVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

OPERATING ADVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

SAFETY PROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

THE CANbus SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Main control panel switch functions . . . . . . . . . . . . . . . . . . . . . . . . .6

Auxiliary control panel switch functions . . . . . . . . . . . . . . . . . . . . . .7

Remote-control switch box functions . . . . . . . . . . . . . . . . . . . . . . . .8

THE LCD MONITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Additional controls & instruments . . . . . . . . . . . . . . . . . . . . . . . . 10

OPERATING IN SWEEP MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Starting the auxiliary engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Suction fan boost setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Sweeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Exiting sweep mode/stopping the auxiliary engine . . . . . . . . . . . 13

DISCHARGING THE HOPPER (TIPPING) . . . . . . . . . . . . . . . . . . . . . . . . 14

Rear Door Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Rear Door Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

USING THE AUXILIARY HAND PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 16

REAR-MOUNTED WANDER HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Para Title Page

USING THE DUST SUPPRESSION SYSTEM . . . . . . . . . . . . . . . . . . . . . . .18

Filling the water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Using the low pressure water system . . . . . . . . . . . . . . . . . . . . . . .18

USING THE HIGH-PRESSURE WATER SYSTEM (OPTION) . . . . . . . . . . .19

Retractable hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

CLEARING A BLOCKAGE IN THE SUCTION PATH . . . . . . . . . . . . . . . . . .20

RECOMMENDED OPERATOR’S ROUTINE MAINTENANCE . . . . . . . . . .22

KEY MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Cleaning the suction fan and screen . . . . . . . . . . . . . . . . . . . . . . . .23

Auxiliary engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Hydraulic oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Suction nozzle clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Side brushes & skirts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Removing & cleaning the water pump element(s) . . . . . . . . . . . .28

Manual greasing & lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

LCD MONITOR - OPTIONS SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Button function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Screen menu description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

OPERATOR’S NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Part No. SCAZ042891 1.3.4 6E&OE

Operating Instructions Scarab M6

HEALTH & SAFETY ADVICE

IN THE INTERESTS OF YOUR HEALTH AND SAFETY, IT IS IMPORTANT THAT

THE FOLLOWING POINTS ARE OBSERVED AT ALL TIMES:

• ONLY TRAINED OPERATIVES SHOULD BE ALLOWED TO DRIVE OR WORK ON

THIS MACHINE.

• BEFORE DRIVING THE MACHINE ENSURE THAT ALL RELEVANT MACHINE

CHECKS HAVE BEEN CARRIED OUT, THAT ALL EQUIPMENT IS STOWED.

• DO NOT OVERLOAD THE HOPPER.

• DO NOT DRIVE THE MACHINE WITH THE HOPPER IN THE RAISED POSITION,

EVEN IF THE HOPPER IS EMPTY.

• NEVER WORK UNDER A RAISED CAB, REAR DOOR OR HOPPER UNLESS THE

APPROPRIATE PROP IS IN THE CORRECT POSITION.

• BEFORE OPERATING EITHER THE HOPPER-TIP OR REAR DOOR CONTROLS,

ENSURE THAT THERE IS SUFFICIENT CLEARANCE AND THAT IT IS SAFE TO DO

SO. ENSURE THAT ALL PERSONNEL ARE CLEAR OF THE REAR DOOR.

• BEFORE WORKING ON THE MACHINE:

POSITION THE MACHINE ON FIRM, LEVEL GROUND, APPLY THE

HANDBRAKE, STOP BOTH ENGINES, REMOVE THE IGNITION KEY.

• ALWAYS WEAR THE APPROPRIATE PERSONAL PROTECTION EQUIPMENT

(PPE) WHEN OPERATING OR WORKING ON THE MACHINE.

• BEFORE STARTING THE ENGINES ENSURE THAT ALL CONTROLS ARE

SWITCHED OFF AND THAT THE MACHINE IS IN NEUTRAL.

• KEEP LONG HAIR, LOOSE CLOTHING AND HANDS AWAY FROM MOVING

PARTS.

• HIGH PRESSURE WATER CAN BE HAZARDOUS, ALWAYS WEAR SUITABLE

FACE PROTECTION WHEN OPERATING THE HIGH-PRESSURE WATER PUMP

AND WHEN USING THE LANCE.

DO NOT DIRECT THE WATER JET AT OTHER PERSONS.

BEWARE OF ELECTRICAL INSTALLATIONS ON PUBLIC BUILDINGS & LAMP

POSTS etc. AND ALWAYS EXERCISE EXTREME CAUTION IN PUBLIC PLACES.

• THE DRIVER’S SEAT SHOULD BE CORRECTLY ADJUSTED AS TO GIVE A GOOD

POSTURE WHEN DRIVING

• THE MIRRORS SHOULD BE ADJUSTED SO THE DRIVER HAS A GOOD

ALL-ROUND VIEW OF THE MACHINE SIDES AND SWEEPING EQUIPMENT.

• WHEN OPERATING THE MACHINE IN ANY MODE ALWAYS BE AWARE OF

OBJECTS AND PEOPLE IN THE IMMEDIATE VICINITY, ESPECIALLY AT THE

REAR OF THE MACHINE WHEN REVERSING.

• WHATEVER THE SITUATION, REMEMBER THAT THE RULES OF TRAFFIC AND

ROAD SAFETY MUST BE OBSERVED.

• WHILE OPERATING THIS MACHINE THE SAFETY AND WELL BEING OF OTHER

PEOPLE ARE THE SOLE RESPONSIBILITY OF THE OPERATOR.

• NEVER RIDE ON ANY PART OF THE MACHINE OTHER THAN IN THE DRIVERS

CAB.

The universal safety symbol along with red text is used throughout this handbook and when encountered the related information must be

adhered to.

Refers to important information.

Identifies cautionary information and specific procedures when required.

Refers to visual examination to confirm the condition or status of a specific item

OTHER SYMBOLS NOT SHOWN HERE MAY BE USED THROUGHOUT THIS HANDBOOK. WHEN ENCOUNTERED, THEY MUST BE OBSERVED.

REMEMBER, FAILURE TO COMPLY CAN RESULT IN SERIOUS INJURY.

Part No. SCAZ042891 1.3.4 7E&OE

Operating Instructions Scarab M6

HAZARD AWARENESS

All operators and workshop personnel should be aware of the physical and biological risks that are inherent in the operation of a road sweeper. The

risk falls into two main categories as follows:

• Risks represented by the sweeper and its various systems.

• Risks represented by the sweeper's operating environment.

Both have the potential for exposure to a variety of hazards, ranging from hot surfaces to infectious diseases, that can occur during day-to-day

operation, while carrying out adjustments or when involved with the general maintenance and servicing activities on the Machine.

Typical Machine-related hazards are:

• Exposure to hot surfaces and sharp edges.

•Exposuretomovingparts.

• Exposure to various fluids (including some hot and/or pressurised).

• Exposure to surface contamination resulting from general operating conditions.

Typical environmental hazards are:

• Exposure to sharp objects (e.g. broken glass, discarded hypodermic syringes) while operating or working on the Machine.

• Exposure to various infectious diseases (e.g. Legionnaire's, Weil's, Hepatitis, Tetanus) while operating or working on the Machine.

SAFETY PRECAUTIONS

When using external equipment such as the high-pressure water lance, or when dealing with potentially hazardous situations while sweeping (e.g.

unblocking a suction nozzle), always wear the appropriate Personal Protection Equipment (PPE) and exercise extreme caution if required to handle

any of the material being swept.

Before working on the Machine, subject it to a thorough steam cleaning or high-pressure hot water wash using appropriate detergents etc.

Even after taking all reasonable steps to reduce the risk from the hazards described, always wear the appropriate Personal Protection Equipment

(PPE) when carrying out sweeping duties or when working on the Machine. This includes:

Safety Gloves (including where necessary cut-resistant knitted Kevlar).

Safety boots or shoes with protective soles and toecaps.

Eye/Face protection (including where necessary full-face mask with under-chin lip).

Earplugs or Ear defenders as appropriate

Part No. SCAZ042891 1.3.4 8E&OE

Operating Instructions Scarab M6

OPERATING ADVICE

Please remember, the information provided in this handbook is designed to ensure that the Scarab sweeper operates both safely and efficiently.

The design of this machine is for the removal of spoil on traffic or pedestrian areas also litter collection using the wander hose.

A poorly maintained machine will become unreliable, inefficient and potentially dangerous. Always observe the recommended maintenance and

safety related advice provided.

Unless it is wet or raining, ALWAYS use the low-pressure water spray system when sweeping. This will not only reduce the amount of dust

generated, it will also ensure more efficient collection of material. This is because wet material is heavier and will drop more readily from the air

stream inside the hopper. If swept dry more of the finer material will pass through the screen, wearing out the fan blades on its way back to the

environment behind you.

Operators should be trained in the following elements:

• Health & safety observations/notices

• Transit driving

• In-cab & external controls

• Hopper safety/cab prop use

• Brush setting

• Nozzle flap adjustment

• Correct sweeping operations

• Low & high pressure water systems

• Load discharge (tipping)

• Daily, weekly maintenance schedules

• End of day cleaning, ie: suction fan, fan screen & Machine body

Operator training can be provided by Scarab Sweepers upon request.

The LCD monitor’s USB connection is for uploading/downloading information (ONLY) and must not be used for any other purpose.

It is the responsibility of employers to carry out they own risk assessment for the machine, operators or other persons using or affected by the

machine and equipment.

Various safety, hazard and user information labels are fixed to the machine. These must be observed.

Only personnel qualified in the relevant disciplines should be allowed to work on any of the machines HYDRAULIC SYSTEM.

For information regarding vehicle operation and maintenance, refer to the chassis manufactures handbook.

Part No. SCAZ042891 1.3.4 9E&OE

Operating Instructions Scarab M6

SAFETY PROPS

DOOR SAFETY PROP

When inserting the

door prop, ensure it

is correctly positioned

in the locating slot

Ensure the prop is completely

unlatched when the hopper is

in the raised position.

Never work under a partially

raised hopper or if the hopper

Pull lever as shown, until

the hopper prop is correctly

latched, before lowering the

hopper.

HOPPER SAFETY PROP

prop is latched

Part No. SCAZ042891 1.3.4 10 E&OE

Operating Instructions Scarab M6

THE CANbus SYSTEM

The CANbus system comprises two control panels (main and auxiliary) an LCD monitor and a number of control nodes. The system controls and

monitors all sweeper functions and maintains a log of various operating parameters such as operating hours and any fault conditions that might occur.

Switches: The various types of switch function are grouped in two ways. Firstly they are colour coded as follows:

AMBER = Electrical functions such as lighting.

RED = Critical functions (e.g. Engage Hydrostatic Drive).

GREEN = Sweeping functions.

BLUE = Water Spray functions.

Each switch illuminates a function-related symbol on the LCD monitor (only installed equipment will be displayed). Each symbol is greyed-out until

its switch is activated. When a switch is activated the appropriate symbol will illuminate according to system status as illustrated.

Not selected

Pre-selected

Water pre-selected

Brush & water

pre-selected

Equipment working

Not selected

Pre-selected

Equipment working

Nozzle tilt selected

Not selected

Pre-selected

Equipment working

On dual sweep machines with

both side brushes operating, the

widesweep brush always swivels

to the side of the first selected

suction nozzle.

If this suction nozzle is cancelled

and the other side is still

operating, the widesweep brush

will swivel to that side.

WIDESWEEP WATER ON

SIDE BRUSH AND

WIDESWEEP WATER ON

WORKLIGHT ON

SHOWN IN THE WORKING

POSITION

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