Fein ASb 636 Bedienungsanleitung

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1

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ASb

636

To

be

handed

to

the

workshop!

Operating

instructions

for

the

double

insulated

and

radio

suppressed

Impact

Wrench

type

ASb

636

(single

phase

A.C.)

and

ASb

736

(42

Volts)

1.

Technical

data

Current:

"'

(single

phase

AC)

For

screws

Speed

R.P

.M

.

Taps

Input

Output

Max.

tightening

Net

weight

Type

standard

I

high

tensile

full

load

per

min

.

Watts Watts

torque

up

to

up

to

ASb

636 M 16 (5/s") M 12 (1/2") 850 1700

ASb

736

(42V)

2.

Construction

This

impa

ct

wrench

is

an

electric

tool

of

class

II

with

protective

insulation

without

earth

wire

and

is

in

accordance

w

ith

the

VDE

regulations

0740.

The

protective

insul

atio

n

is

attained

by

the

shockproof

motor

h

ous

ing

made

of

Polyamide

and

by

insulating

the

armature

against

the

pinion.

The

protective

insu-

lation

is

tested

with

the

prescribed

test

voltage

of

4000 V (1500 V

for

class

1).

The

machine

is

radio

suppressed

in

accordance

with

radio

interference

degree

N.

It

is

supplied

with

a

two-co

re

cable

without

earth

wire

an

d

must

not

be

earthed.

Gearing

and

percussion

mechanism

are

totally

enclose

d

in

the

tool-h

ea

d

casing;

their

const

ruction

is

well-planned

and

clear.

The

tool

holder

complies

with

international

standards

and

has

a 1/2"

square

drive.

The

machine

is

provided

with

a

rev

e

rsing

switch

for

clockwise

and

anticlockwise

rotation.

It

must

not

be

operated

when

the

machine

is

running.

To

prevent

the

overbridging

of

the

insulation

no

additional

marking

plates

and

signs

must

be

riveted

or

screwed

on

the

housing.

We

recommend

the

use

of

transfers

only.

Type

ASb

736

for

low

tension

(42

Volts)

is

of

the

same

design,

but

not

radio

suppressed.

3.

Connection

Main

voltage

must

correspond

to

the

operating

voltage

mark

ed

on

the

rating

plate.

The

tool

can

be

plugged

into

plain

or

saf

ety

sockets.

BE 189/e X 6.

66

Printed

in

Germany

ft.

lbs

I

kpm

lbs

I

kg

I

..

.

1

~

0

73 10 5.1 2.3

230

4.

Mode

of

Operation

Th

e

motor

drives

the

tool

holder

with

tool

attached

via

gearing

and

p

ercuss

ion

mechanism.

The

direct

dri

ve

is

cut

out

as

soon

as

the

screw

or

nut

has

been

ro

ughly

run

down.

Once

the

motor

reaches

its

rated

lo

ad,

the

percussion

mechanism

comes

into

operation

and

converts

the

drive

force

of

the

motor

-

which

continues

to

run

at

uniform

speed

-

into

an

intermittent

torque

with

two

strokes

for

eac

h

revo

lution

of

the

drive

assembly.

Scr

ews

and

nuts

are

slackened

in

reverse

order:

first

percussion

strokes,

followed

by

direct

drive.

The

tool

is

easy

to

handle,

as

the

operator

needs

not

exert

any

restraining

torque.

As

the

clutch

w

ill

always

disengage

as

soon

as

th

e

rated

load

is

attained,

the

motor

cannot

be

overloaded

.

5.

Application

The

full

tightening

or

slackening

action

provided

depends

on

the

time

during

which

the

percussion

mechanism

is

allowed

to

run.

Max.

tightening

torque

is

the

sum

of

the

torque

applied

by

each

stroke.

According

to

the

type

of

screwed

co

nn

ection

the

max.

torque

w

ill

generally

represent

approx.

120

single

torque

strokes

,

which

are

applied

in

3

to

5

seconds.

Available

max

.

torque

in

normal

service

is

73lbs.ft

(10

mkg)

(see

diagramm

p.3).

There

is

no

point

in

applying

the

tool

for

longer

than

5

seconds

since

the

torque

will

not

i

ncrease

any

fu

rther,

w

hile

the

tool

head

w

ill

appreciably

heat.

Overheating

will

l

ead

to

increased

wear

of

all

percussion

components

and

excessive

lubri

cant

cons

umption

.

63

35

Connecting

plan

Distributing

m_9in

switch

EZ

1-

58

64

ns 36

61

60

58

59

57

..l..

ek

lj

j

~--

t

45 46

26

14

419

54 53

52

50

51

~

•l

~

j I I

~t

o

QQ

0

sr

.

• •

24 /

c/'

~

11

I

---

,r

·

'

---

~..&

.·

,

:lc

~

...

g

..

..

'o ..

,-/

Q

-

,~

~

JL'

/

23

--.

"'

Component Parts

0

z

Order

.._,

Description

...

Reference

:><

ro

0

0..

1-25

MK

1-18-6 1 I

motor

housing,

assembled

1-25

MK

1-18-5 1

motor

housing,

assembled

1

MK

1-18 1

motor

housing

2 EZ 1-58 1

switch

3 EZ 22-35 1

capacitor

4 EZ 1-59 1

reversing

switch

5-7 EZ 12-43-1 2

carbon

holder,

assembled

8 EZ 11-59 2

carbon

brush

9 EZ 13-8 2

sliding

cover

10

SR2-M3,5x12 4 cy

lindrical

screw

12

st

a

te

typ

e 1

pole

housing

with

winding

and

v

oltag

e

13 SR2-M3,5x45 I 2

cylindrical

screw

13a

PT

6-M3,5 2

securing

plate

14

JS

28-4 1

insulation

ring

15

JS

15-11 1

bolster

16

EZ 7-101 1 c

able

17

JS

13-7 1

cable

protecting

sleeve

18

PT

31-21 1

cable

clamping

bridge

19

SR3-M3,5x10 2

fillister

screw

20-23

GH

1-18-1 1

cover

24 SR2-M3,5x15 2

cylindrical

screw

25 SR6-M3,5x8 1

fillister

countersunk

screw

26

state

ty

pe

1

armature

with

winding,

and

voltag

e

commutator

and

fan

30 ZR 4-42 1

armature

pinion

31

SR2-M3,5x6 3

cylindrical

screw

32

PT

5d-M3,5 I 3

securing

plate

33 LK 16-35 I 2

groove

ball

bearing

34 LA 6-156 1

intermediate

bearing

35-61 LA 8-109-2 1

outer

bearing,

assembled

35

LA

8-109-1 1

outer

bearing

37 LK

1-1

1

groove

ball

bearing

38 ZR16-12x0,75 1

countershaft

pinion

39 ZR15-23x0,75 1

countershaft

gear

wheel

40

PT

8-159 1

driving

plate

41

. ZR15-24x0,75 1

gear

wheel

42 LA 6-157 1

bearing

plate

44 LK 6a-11 1

needle

bush

45 LK 1-32 1

groove

ball

bearing

I

6.

Maintenance

and

Lubrication

This

will

depend

on

the

duty

.

The

following

instructions

are

for

continuous

use

in

8-hour

day

with

actual

tool

running

time

representing

20

Ofo

of

total

duty

period.

Percussion

mechanism

and

gearing

should

be

completely

cleaned

of

old

grease

at

least

every

400

duty

hours

(approx.

8

weeks)

.

For

this

purpose

unscrew

four

screws

(63

and

64),

remove

outer

bearing

(35)

and

lift

out

percussion

mechanism

with

bearing

plate

(42).

Then

apply

plenty

of

grease

to

the

impact

faces

of

parts

(57)

and

(56),

as

well

as

to

ball

pivots

(49).

Quantity

of

grease

in

percussion

mechanism

approx.

15

g (1/ 2 oz)

grease

FK

3.

Quantity

of

grease

in

gearing

approx.

20 g (2/s oz)

grease

FK 3.

0

z

Order

.._,

Description

...

Reference

:><

ro

0

0..

46

DJ

12-4 1

ring

47

BF 1-4x14 1

cylindrical

pin

48 A 10-9 1

drive

block

49 A 11-7 2

ball

pin

50

RJ

2-36 2

locking

ring

51

RJ30-47x1,75 2

circlip

Seeger

52 LK 8-3

10

ball

53 LK 10-25 1

compression

ring

54 FD 1-188 1

pressure

spring

55

WB

6-65 1

intermediate

shaft

56 A 12-11 1

percussion

piston

57-61 A 4-43-1 1

tool

holder,

assembled

57

A4-43

1

tool

holder

58 BF 19-31 1

locking

bolt

59 FD 1-74 1

pressure

spring

60 BF 38-1,5x8 1

fixing

bolt

61

BF 38-1x8 1

fixing

bolt

62 SR2-M3,5x40 2

cylindrical

screw

63 SR2-M3,5x58 2

cylindrical

screw

64 SR2-M3,5x20 2

cylindrical

screw

65

PT

5d-3,5 6

spring

washer

66

RJ

12-47 1

sealing

ring

'

Parts

for

low

tension

(42

Volts)

16

IEZ 6-126 I 1 I

cable

Accessories:

Iz 85-17 I

MZ60-2

/

FK3

1 I

hexagon

socket

tool

1

tube

of

grease

Accessories

on

demand

I

GH

1-20-1

FD2-7

1 1 1

handle

cover

I

with

su~pension

bow

1

suspensiOn

spnng

Further

attachments

see

leaflet

Zs

Rinse

ball

bearings

in

clean

solvent

and

pack

with

fresh

grease

.

The

space

between

inner

and

outer

rings

is

to

be

one

third

filled

with

grease

in

order

to

prevent

overheating

of

the

bearings.

For

ball

bearings,

which

should

be

lubricated

after

approx.

900

duty

hours,

we

recommend

our

ball

bearing

grease

FK

3.

If,

after

long

duty,

the

impact

dogs

of

percussion

piston

(56)

and

tool

holder

(57)

are

worn

they

must

be

reground

so

that

the

machine

reaches

its

full

tightening

torque.

Damaged

percussion

mechanisms

should

be

dismantled

according

to

the

instructions

of

page

4.

We

recommend

our

Fein

Service

Stations

to

carry

out

all

repair

work

of

this

kind

quickly

and

expertly.

Please,

take

care

that

all

electric

parts

are

only

cleaned

dry

.

7.

Dismantling

The

machine

should

only

be

taken

apart

by

an

expert!

1.

Uns(:rew

fillister

screw

(25)

and

the

two

cylindrical

screws

(24),

tak

e off

handl

e

cover

(20).

2.

Loos

en

connection

cable

at

switch

and

draw

out

switch.

Clamp

off

motor

cable.

3.

Unscrew

screws

(10),

then

take

out

carbon

holders

(5).

Push

off

reversing

switch

(4)

backwards.

Distribution

of

connections

see

connecting

plan.

4.

Unscrew

cylindrical

screws

(63)

and

(64)

and

take

out

outer

bearing

with

bearing

plate

(42).

Draw

off

gear

wheel

(41)

,

remove

bearing

plate

(42).

Unscr

ew

cylindrical

screws

(62)

and

tak

e off

intermediate

bearing

(34).

5.

Draw

out

armature

(26)

,

unscrew

3

screws

(31)

and

take

off

armature

pinion

(30).

6.

Draw

insulation

ring

(14)

out

of

motor

housing

(1),

unscre

w

cylindrical

screws

(13)

and

take

out

pole

housing

(12)

.

Please,

bear

in

mind

that

existing

washers

are

to

be

placed

in

the

r

ight

places.

Their

lo

ss

may

lead

to

dam

age.

8.

Assembly

Instructions

for

Percussion

Mechanism

(D

esignat

ion:

Combined

Drive

Assembly)

The

parts

of

the

percussion

mechanism

are

made

of

high-qualit

y

steel,

so

that

they

do

not

wear

considerably

during

normal

duty.

Should

disassembling

prove

necessary

after

a

long

period

of

application

it

will

be

easily

carried

out.

Fi

x

the

percussion

mechanism

at

the

drive

assemb

ly

ver

tic

a

ll

y

in

the

vice.

Th

en

the

"Seeger"

circl

ip

may

be

tak

en

out

of

the

drive

assembly

by

means

of

a

pair

of

stra

ight

pincers

(Seeger-

Order-Reference

J 2).

F

irst

draw

the

in

ter

mediate

shaft

(55)

o

ut

of

the

percussio

n

m

ec

hanism

.

By

the

spring

t

ension

the

percussion

piston

is

kept

in

its

centric

position.

Press

the

percussion

piston

sidewards

as

far

as

necessar

y

to

remove

the

"Seeger

"

circlip

with

a

pair

of

normal

pinc

ers

.

Remove

the

percu

ssion

pisto

n

and

the

compres-

sion

ring

(53)

upwards.

Attention:

The

race

in

the

drive

assembly

must

be

filled

with

10

balls

(52)

of

1/s"

r:j)

(3

mm).

When

re-assembling

the

percussion

mecha

nism,

mak

e

sure

that

the

"Seeger"

circlips

fit

completely

in

their

grooves.

9.

Repair

and

Spare

Parts

We

recommend

our

Fein

Service

Stations

to

carry

out

all

overhaul

and

r

ep

air

work

quickly

and

expertly.

Please,

quote

Order

Reference

when

ordering

spare

parts

or

send

in

sample

part

stating

the

type

of

the

machine.

We

draw

yo

ur

attention

to

the

need

to

ca

rry

out

a

high

voltage

t

es

t

in

accordance

with

your

loc

al

regulations

(

or

VDE

regu-

la

tion

0740)

before

taking

a

tool

into

serv

ic

e

after

an

y

repair

carried

out

by

your

own

staff.

Diagram

for

the destination

of

favourable time

of

tightening action

Standard Screws High Tensile Screws

5

Example

-

-·

-

,-

___

·-

~

-

..;v

TO

-

Q)

6-

~

I..

.2

~

0)

c

c

Q)

-

...c

0)

i-=

~50

I

8

I,J

~

J /

v I

v'

1/

4

r/

_/

I "

J

j'

2

Ill

Hard

Base

Elastic Base

Soft

Base

··1--

~~

~

...

v .

·-

-·

-·

-

,

..

~

·

·'

5

TO

T5

Time

of

tightening action [sec]

p.

ex

. screws

and

nuts with

washers

DIN 125

p. ex. spring

wash

e

rs

,

stay

bolts, extensions

p. ex.

wood-,

lead-

or

fibre-washers, packings

(

(