Felo FW-06 Bedienungsanleitung

Service Manual

Electric

Motorcycle

Preface

This manual was prepared by FELO Technology(Shanghai) Co., Ltd. for the purpose of the spot inspection and

motorcycle maintenance by after-sales service personnel of FELO dealers. Although this manual does not cover

all aspects of maintenance, it does contain general information on spot inspection and basic maintenance of the

motorcycle. The purpose of this manual is to ensure that the driver can ride the motorcycle safely and comfortably

through proper maintenance of the motorcycle with tools and devices.

• FELO Technology (Shanghai) Co., Ltd. constantly seeks to improve its products. As such the contents and

specifications herein may be changed without prior notice.

• No part of this manual may be reproduced in any form or by any means without the prior permission of FELO

Technology (Shanghai) Co., Ltd.

Key information:

Particularly important information is distinguished with the following symbols.

Danger Failure to follow the instructions will result in serious injury or death.

Warning Failure to follow the instructions may result in serious injury or death.

Attention Failure to follow the instructions may result in your injury.

Caution Take special measures to prevent damage to your electric motorcycle

or other property.

FW-06 Service Manual

January 2023 First edition

Replication is prohibited.

FELO Technology(Shanghai) Co., Ltd.

Table of Contents

1 Basic Instructions

Safety precautions ............... 1

Using this manual ............... 3

2 Motorcycle Information

Model ............... 5

Vehicle information ............... 5

3 Technical Information

Technical parameters ............... 7

Wiring of the pulling wire and wiring harness ..............11

4 Spot Inspection and Adjustment

Maintenance schedule ............. 19

Spot Inspection and Adjustment ............. 20

5 Exterior Plastic Parts

Overview of exterior plastic parts ............. 31

Rear-view mirror ............. 32

Windshield ............. 33

Tool box assembly ............. 34

Handlebar shield assembly ............. 36

Head cover panel ............. 37

Front fender assembly ............. 39

Seat bucket assembly ............. 40

Passenger seat assembly ............. 42

Left/right tail lining assembly ............. 43

Tail cover panel assembly ............. 44

Passenger seat front cover ............. 46

Rear tail light and seat bucket enclosure assembly .... 47

Mid-section cover panel assembly ............. 49

Left/right guard panel assembly ............. 50

Vent pipe assembly ............. 54

Battery pack left/right cover assembly ............. 56

Rear mud guard ............. 58

License plate holder assembly ............. 59

6 Power system

Reduction gearbox ............. 61

Motor assembly ............. 65

7 Body Structure

Front wheel ............. 69

Front wheel speed sensor ............. 71

Rear wheel ............. 72

Front brake ............. 74

Rear brake ............. 77

Handlebar ............. 80

Steering column ............. 82

Front fork ............. 83

Head support ............. 85

Side stand ............. 86

Main, auxiliary footrest ............. 87

Rear shock absorber ............. 88

Upper rocker arm ............. 89

Lower rocker arm ............. 90

8 Electric system

EV (Electric vehicle) system ............. 91

OBD and port model ............. 93

VCU (Vehicle Control Unit) ............. 97

MCU (Motor Control Unit) ............. 99

ICM (Instrument Cluster Module) ........... 101

Battery/charging system ........... 103

DC-DC ........... 106

Lighting system ........... 108

Other components ............115

Smart key ........... 123

ABS System ........... 125

9 Appendix

Schematic diagram of the electrical principles .......... 129

MEMO

Service Manual 1

1 Basic Instructions

Safety precautions

■For the safety of the motorcycle owner

Proper repair and maintenance is crucial for the safety of the motorcycle and its owner. Any error or negligence in

motorcycle maintenance may cause a malfunction during the motorcycle's operation, and this may in turn cause

damage to the motorcycle or personal injuries.

Warning

●Improper repair or maintenance may pose a safety risk; your customer may suffer from

serious injuries or even death as a result.

●Please follow the procedures and precautions specified in this manual carefully.

■For your safety

Because this manual was prepared for professional maintenance/service personnel only, we will not provide the

warnings relating to basic safety rules for repair/maintenance workshop (e.g. wearing gloves when handling heated

parts). If you have not received any safety training provided by the repair/maintenance workshop, or you are not

confident in your knowledge on safe maintenance operations, we recommend you do not attempt to carry out any

procedure described in this manual.

Some of the most important safety precautions in this manual are given below. However, we cannot cover all

dangers that may occur during repair or maintenance. You alone will determine whether such maintenance or repair

is to be carried out.

Warning

●Failure to properly follow the instructions and precautions below may cause serious injuries

or even deaths.

●Please follow the procedures and precautions specified in this manual carefully.

■Instructions on how to operate this motorcycle

Warning

●Before inspecting or repairing (removing/installing) components, always turn off the main

switch and remove the battery.

●To prevent electric shocks, always wear safety protection gears, and use insulation tools

when inspecting or repairing components .

●During such operation, do not carry any metal objects with you.

●Do not work on slippery floors or under the rain.

●The battery electrolyte may cause blindness or injuries. Therefore take extra care when

operating the motorcycle. If your eyes or skin comes into contact with electrolyte , please

immediately flush the area with plenty of water and have it examined by professionals.

Do not use a high-voltage water gun when washing your motorcycle, the high-voltage water may cause a

malfunction in moving or electrical components of your motorcycle.

Basic Instructions

2 Service Manual

■Important safety precautions:

When inspecting and repairing the high-voltage system, please follow the instructions below.

●When carrying out repair or maintenance of the motorcycle, please always wear safety protection gears, and

use insulation tools. Please always check safety protection gears and insulation tools before using.

●When carrying out any high-voltage work, please indicate on the motorcycle that such work is being carried out

to ensure the safety of other people.

Make sure that you clearly understand all safety rules of the repair/maintenance workshop, wear proper clothes and

use safety devices. The following need extra attention when carrying out any maintenance work:

●Before starting any work, please read all instructions in the manual, and ensure that you have all necessary

tools to replace or repair components so as to safely and fully complete your work.

●When you carry out hammering, drilling, grinding or prying operations, or work in the vicinity of high-voltage air

or fluids, springs, or other energy storage components, you need to wear qualified safety glasses, goggles, or

face mask during the entire operating process to protect your eyes.

●Hot or sharp components, may cause serious burns or cuts. Therefore, when necessary, you need to use other

protection gears such as gloves or safety boots.

●If you need to raise your motorcycle for maintenance, please use a jack or special base. Any time you raise

your vehicle, make sure it is always securely supported.

Special tools:

To replace non-universal parts, you should carefully and properly use the tools recommended by our company.

Special parts:

When replacing parts, please use the brands specified by our company. If you use a brand other than our specified

brands, it may harm the part's performance, thus severely shortening the service life of your motorcycle.

Basic Instructions

Service Manual 3

Using this manual

■Symbols

These symbols used in this manual indicate specific maintenance and repair procedures. If there is any need

for additional information relating to these symbols, such information will be provided in the corresponding text

specifically without use of the symbols.

Disassembling procedure

Components to be disassembled before carrying

out the operation in the main diagram

Standard parts

Lubrication Tighten to the specified torque

Adjust or check parts Measure parts

Removal/installation Parts replacement

Apply the lubricant Apply thread locker

Apply the sealant Measure the current

Measure the voltage Measure the resistance

MEMO

4 Service Manual

Service Manual 5

2 Motorcycle Information

Model

Classic Sci-Fi Green Graffiti Space Grey Obsidian Black

Model FW06-01 FW06-02 FW06-03

Vehicle information

Chassis number

Motor model

Product label

MEMO

6 Service Manual

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