Festo CMGA-E1 Bedienungsanleitung

Description

Installation manual

Extension module

inputs/outputs

8037553

1404a

Extension module

CMGA-E1

2 Festo – GDCP-CMGA-E1-EN – 1404a

Translation of the original instructions

GDCP-CMGA-E1-EN

Identification of dangers and instructions on avoiding them:

Warning

Dangers that can result in death or serious injuries.

Caution

Dangers that can result in light injuries or serious material damage.

Other symbols:

Note

Material damage or loss of function.

Recommendation, tip, reference to other documentation

Necessary or useful accessories

Information on environmentally sound usage

Text designations:

• Activities which may be carried out in any sequence.

1. Activities which should be carried out in the specified sequence.

– General lists

CMGA-E1

Festo – GDCP-CMGA-E1-EN – 1404a 3

Table of contents – CMGA-E1

1 Important notes 4..........................................................

1.1 Definitions 4...............................................................

2 Safety regulations 4........................................................

2.1 Operation and service 4......................................................

3 Modification of an installation 5...............................................

4 Commissioning 6...........................................................

5 Configuration 8............................................................

6 LEDs CMGA-E1 10...........................................................

7 Switch-on sequences, basic module CMGA 10....................................

8 Error types of the CMGA 11....................................................

9 Change / handling changes to the modules or installation 14........................

10 Maintenance 14.............................................................

10.1 Replacement of a CMGA module 14.............................................

11 Technical data 15............................................................

CMGA-E1

4 Festo – GDCP-CMGA-E1-EN – 1404a

1 Important notes

Definition of individual target groups

– Project engineers for safe drive systems

engineers and technicians

– Mounting, electrical installation, maintenance and device replacement:

company electricians and service technicians

– Commissioning, operation and configuration:

technicians and engineers

1.1 Definitions

The designation CMGA is used as an umbrella term for all derivatives of the CMGA product line. If the

description refers to a specific derivative, the complete designation is used in each case

(e.g. CMGA-B1-M0-L0-A0)

The subsequently used term “safe” refers in each case to the classification as safe function for the

application up to PL e in accordance with EN ISO 13849-1 or SIL3 in accordance with IEC 61508.

2 Safety regulations

2.1 Operation and service

Before installation and removal of the module or disconnecting signal lines, power to the module must

be switched off. For this purpose, all live supply lines to the device must be switched off and checked to

ensure no voltage is present.

The warranty and safety certifications are null and void if the modules have been manipulated.

The CMGA can be operated in a temperature range between 0° and 50 °C. Make sure that this temper-

ature range is not exceeded.

CMGA-E1

Festo – GDCP-CMGA-E1-EN – 1404a 5

1LEDs show the operating

mode

2Display LEDs

3Terminals for input/output

signals

Fig. 1 Front CMGA-E1

3 Modification of an installation

Commissioning or modification of an installation of the CMGA can only be performed by qualified per-

sonnel!

Contact the company that produced the safety-relevant test report. Changing the configuration can

cause the module to lose its safety function.

CMGA-E1

6 Festo – GDCP-CMGA-E1-EN – 1404a

4 Commissioning

The CMGA-E1 is an input/output extension module that can only be used in combination with a CMGA

basic module (i.e. CMGA-B1-M0-L0-A0, CMGA-B1-M1-L1-A0 or CMGA-B1-M2-L2-A0).

It is connected to the basic module via the backwall bus.

1CMGA-B1-M2-L2-A0

2CMGA-E1

3CMGA-E1-CO

123

Fig. 2 Example: CMGA-B1-M2-L2-A0 + CMGA-E1 + CMGA-E1-CO

(Basic module + extension module I/O + extension module CANopen)

Power supply to the CMGA-E1 takes place via X11 plug, connector 1 and 3.

Terminal allocation CMGA-E1

X13

DO0.1

DI1

DI2

DI3

DI4

I/O board CPU board

X14

X11

U24_ext

GND_ext

IO1

IO2

X12

X23

DI5

DI6

DI7

DI8

DI9

DI10

DI11

DI12

X24

X21

IO3

IO4

IO5

IO6

IO7

IO8

IO9

IO10

X22

Fig. 3

CMGA-E1

Festo – GDCP-CMGA-E1-EN – 1404a 7

Port Name Function

X11:1 U24 external Power supply I/O +24 VDC

X11:2 U24 external Power supply I/O +24 VDC

X11:3 GND external Power supply I/O 0 VDC

X11:4 GND external Power supply I/O 0 VDC

X12:1 IO01 I/O extension 1 (EAE1.1 / EAA1.1)

X12:2 IO02 I/O extension 2 (EAE1.2 / EAA1.2)

X12:3 P1 Test output P1

X12:4 P2 Test output P2

X21:1 IO03 I/O extension 3 (EAE1.3 / EAA1.3)

X21:2 IO04 I/O extension 4 (EAE1.4 / EAA1.4)

X21:3 IO05 I/O extension 5 (EAE1.5 / EAA1.5)

X21:4 IO06 I/O extension 6 (EAE1.6 / EAA1.6)

X22:1 IO07 I/O extension 7 (EAE1.7 / EAA1.7)

X22:2 IO08 I/O extension 8 (EAE1.8 / EAA1.8)

X22:3 IO09 I/O extension 9 (EAE1.9 / EAA1.9)

X22:4 IO10 I/O extension 10 (EAE1.10 / EAA1.10)

X13:1 – –

X13:2 – –

X13:3 DO0.1 Standard output O1.1 (no safety function)

X13:4 DO0.2 Standard output O1.2 (no safety function)

X14:1 IN01 Digital input 01 (I1.1)

X14:2 IN02 Digital input 02 (I1.2)

X14:3 IN03 Digital input 03 (I1.3)

X14:4 IN04 Digital input 04 (I1.4)

X23:1 IN05 Digital input 05 (I1.5)

X23:2 IN06 Digital input 06 (I1.6)

X23:3 IN07 Digital input 07 (I1.7)

X23:4 IN08 Digital input 08 (I1.8)

X24:1 IN09 Digital input 09 (I1.9)

X24:2 IN10 Digital input 10 (I1.10)

X24:3 IN11 Digital input 11 (I1.11)

X24:4 IN12 Digital input 12 (I1.12)

Tab. 1 Connections

CMGA-E1

8 Festo – GDCP-CMGA-E1-EN – 1404a

5 Configuration

The CMGA-E1 is configured with the program FES “Festo Editor for Safety with CMGA”.

After the program starts, select “I/O extension CMGA-E1”.

Fig. 4 CMGA device selection

Double click in the main menu on the entire device to open the configuration dialog.

Fig. 5 CMGA-E1

In this window, write the serial number of the CMGA-E1 (see rating plate) into the field “Device 1”. The

value of the input field “Device 2” must be different from “Device 1” and must not be zero.

You can also choose whether to use the outputs as safety or as standard outputs.

CMGA-E1

Festo – GDCP-CMGA-E1-EN – 1404a 9

Fig. 6 Device configuration

1Configure IO01 as input 2Configure IO02 as output

Fig. 7 Example

CMGA-E1

10 Festo – GDCP-CMGA-E1-EN – 1404a

6 LEDs CMGA-E1

Colour Mode Description

Green “Flashing” System OK

Yellow “Flashing” Contact authorised personnel

Red “Flashing” Alarm

Red “Permanent” Fatal error - CMGA power supply must be disconnected

Tab. 2 LED display

7 Switch-on sequences, basic module CMGA

After each restart of the module, if it runs correctly, the following phases are passed through and dis-

played on the front digit representation with 7 segments:

7segment

display

Mode Description

“1” STARTUP Synchronisation, checking of the configuration/firmware data.

“2” SENDCONFIG Synchronisation, checking of the configuration/firmware data, area

checking.

“3” STARTUP BUS Initialization of the bus system.

“4” RUN Normal operation

“5” STOP Only available for authorised personnel.

“A” ALARM Alarm can be reset by pressing the “Function” key.

“F” FAILURE Failure can be reset by switching the VMGA on/off (power supply).

Tab. 3 LED display

Note:

Only the operating status 4 = RUN makes it possible to operate the machine or system. Only then are

all configured safety functions active.

If the CMGA is in the mode “Alarm” = A or in the mode “Failure” = F, all safety-relevant outputs are

deactivated.

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