Festo FDG-...-ZR-RF Series Bedienungsanleitung

(en) Operating

instructions

Driveless guide axis

FDG-...-ZR-RF

8104202

2018-12a

[8104204]

FDG-...-ZR-RF

Festo FDG-...-ZR-RF 2018-12a

Translation of the original instructions

Identification of hazards and instructions on how to prevent them:

Danger

Immediate dangers which can lead to death or serious injuries

Warning

Hazards that can cause death or serious injuries

Caution

Hazards that can cause minor injuries

Other symbols:

Note

Material damage or loss of function

Recommendations, tips, references to other documentation

Essential or useful accessories

Information on environmentally sound usage

Text designations:

 Activities that may be carried out in any order

1. Activities that should be carried out in the order stated

– General lists

èResult of an action/References to more detailed information

FDG-...-ZR-RF

Festo FDG-...-ZR-RF 2018-12a English 3

For all available product documentation èwww.festo.com/pk

Passive guide axis type FDG-...-ZR-RF English

1 Operating parts and connections

1234

1Internal thread for fastening the axis

2Lubrication nipple

3Centring recesses with or without fastening thread

4Groove for fastening the work load

5Slot for inserting the sliding blocks (only size 25)

6Internal thread for fastening a switching lug

7Groove for fastening the sensor supports

Fig. 1

FDG-...-ZR-RF

Festo FDG-...-ZR-RF 2018-12a English

2 Function

The slides of the guide axis support a load whilst moving.

When the load is shifted along the direction of the axis, the slide follows very

smoothly.

An extended slide enables a loading with higher torques.

Fig. 2: Basic representation

8Bridge (transverse connection kit)

3 Application

The FDG-...-ZR-RF has been designed as a basic structure for boom or portal

systems consisting of a driving linear axis and a passive guide axis.

FDG-...-ZR-RF

Festo FDG-...-ZR-RF 2018-12a English 5

4 Conditions of use

Please note

SMake sure that the specifications in this chapter are always observed.

The product will then function correctly and reliably.

SCompare the maximum values specified in these operating instructions with

your actual application (e.g. forces, masses, temperatures, torques).

Only if the loading limits are observed can the product be operated in

accordance with the relevant safety guidelines.

STake into account the ambient conditions

at the location.

Corrosive environments will impair the

service life of the product.

SRemove the packing from the product.

The packing is intended for recycling

(except for: oiled paper which must be

disposed of).

SObserve the specifications applicable to your location, as well as all local and

national laws and regulations.

SUse the product in its original state without undertaking any modifications.

SMake sure that safety measures cannot be ignored.

5 Transport and storage

SConsider the weight of the FDG-...-ZR-RF.

It weighs up to 100 kg.

SIf necessary fasten the slide, which runs

very smoothly, with adhesive tape.

Fig. 3

[°C] [%] [mbar]

Fig. 4

FDG-...-ZR-RF

Festo FDG-...-ZR-RF 2018-12a English

6 Fitting

Mechanical components

SMake sure that this condition is observed:

Rated stroke FDG-...-ZR-RF ≥Rated stroke drive axis

Example (type plates): FDG-40-800-ZR-RF ≥DGE-40-800-ZR-RF

Only in this way will the multi-axis system function free of collision in the end

positions.

SPlease note that the rated stroke can be defined differently depending on the

axis and the manufacturer:

Definition of the rated stroke

with FDG-...-ZR-RF and DGE-...-ZR-RF: with other axes/manufacturers:

h: Rated stroke r: Stroke reserve

SPosition the FDG-...-ZR-RF without tension

or bending (evenness of mounting surface:

0.2 mm/30 cm).

Axis fastening kits, centre supports and foot

fastenings will assist you here.

Please note

Take into account that, in the case of heavy loadings, the axis must not be

fastened only at the cover caps.

Excessive tensile loads will cause the cover screws to be pulled out.

Fig. 5

FDG-...-ZR-RF

Festo FDG-...-ZR-RF 2018-12a English 7

In the case of articles with large stroke lengths:

SUse centre support type MUP-... .

Fig. 6 shows the necessary distances between supports.

L [mm]

F [kg]

1600 2800 3200 3600 40002000 2400

100

FDG-63-ZR-RF

L [mm]

F [kg]

1200 1500 1800 2100 2400 2700 3000

2,5

7,5

12,5

17,5

22,5

FDG-40-ZR-RF

L [mm]

F [kg]

1200 1500 1800 2100 2400 2700

3000

FDG-25-ZR-RF

Mounting position x

Mounting position y

Fig. 6:

Necessary distance between supports

L for FDG-...-ZR-RF as a factor of

mounting position, rated size and work

load F

FDG-...-ZR-RF

Festo FDG-...-ZR-RF 2018-12a English

SFasten the axis fastening kits or centre supports to the FDG-...-ZR-RF as shown

in the following diagram:

If necessary, sliding blocks in the profile grooves can serve as fastening devices.

If the FDG-...-ZR-RF is used in conjunction with a drive axis type DGE-... or

DGP(L)-...:

SUse the distances between supports of the drive axis also for the FDG-...-ZR-RF.

In this way you will avoid distortion due to uneven bending.

STighten the fastening screws for the transverse fastening at first only slightly

(see Fig. 7: Q).

The FDG-...-ZR-RF can then be further adjusted until it is mounted correctly.

Fitting the fastening elements

SMake sure that the axis fastening kit or

the centre supports are situated outside

the collision range of the slide, by pushing

the slide once over the complete position

ing path.

Fig. 7: Q = Play for transverse fastening

ÓÓÓÓÓ

Fig. 8

FDG-...-ZR-RF

Festo FDG-...-ZR-RF 2018-12a English 9

If the FDG-...-ZR-RF is used in conjunction with a drive axis type DGE-... or

DGP(L)-...:

1. Make sure that the slide surfaces of both

axes lie at the same level within the com

plete positioning stroke.

2. Position the FDG-...-ZR-RF exactly parallel

to the drive axis.

3. Place the bridge (see Fig. 2) and the work

load onto the slides of the FDG-...-ZR-RF and

the drive axis as follows:

– The tilting torque of force F parallel to the

cylinder axis and distance d remains low.

Force F includes here the inertial force

F = m a, the force due to weight and

possible external forces.

– Only loadings within the framework of

the permitted values are effective

(see“Technicalspecifications”).

4. Push the bridge over the complete stroke path from one end position to the

other.

The guide axis will then position itself free of distortion to the drive axis.

5. Tighten the fastening screws (see Fig. 7: Q) of the guide axis.

Check whether shock absorbers or stops are also required externally.

Interrogating the slide positions

SUse sensors with inductive switching in conjunction with ferritic switching

lugs.

SComplete the fitting of the sensors in accordance with the operating instruc

tions for the sensors and for the drive axis.

You can protect unused sensor grooves against dirt deposits at best with cover

rails as described in the chapter “Accessories”.

Fig. 9

. 10

FDG-...-ZR-RF

Festo FDG-...-ZR-RF 2018-12a English

7 Commissioning and operation

Warning

SMake sure that:

– nobody can place his/her hand in the

path of the moving load (e.g. by

providing a protective screen)

– there are no objects within the

positioning path of the axis.

It must not be possible to touch the

FDG-...-ZR-RF until the mass has come to

a complete stand.

Please note

The slots in the cover caps enable objects (e.g. nuts or screws), which have

fallen unintentionally into the groove, to be extracted.

Warning

Objects ejected from the cover caps can

cause injury to human beings or damage

to property.

SMake sure that nobody can be hit by

these objects if he/she is in their path

(e.g.by providing a protective screen).

SApply current to the drive motor at first at

low speed and with low torques.

The slide will then move slowly over the

complete positioning path.

Fig. 11

Fig. 12

Fig. 13

1000

3000

2000

min

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