Festo SBRD Series Bedienungsanleitung

Translation of the original instructions

1 About this document

1.1 Further applicable documents

All available documents for the product èwww.festo.com/pk.

2 Safety

2.1 General safety instructions

– Only use the product in original status without unauthorised modifications.

– Only use the product if it is in perfect technical condition.

– Observe labelling on the product.

– Take into consideration the ambient conditions at the location of use.

– Before working on the product, switch off the power supply and secure it

against being switched on again. Only switch on the power supply when the

product has been assembled and installation work is complete.

– Assembly and installation should only be carried out by qualified personnel.

– In the commissioning and programming, the safety regulations in this

description and in the documentation for the controller used as well as the

other components must always be observed.

– Comply with the handling specifications for electrostatically sensitive devices.

Electrostatic charge can damage the internal electronics.

– Do not connect or disconnect plug connector when powered.

– This product can generate high frequency interference, which may make it

necessary to implement interference suppression measures in residential

areas.

2.2 Intended use

The SBRD camera system is intended for installation in a machine or automated

system.

The SBRD camera system may only be used as follows:

– As intended

When connected with commercially available components such as sensors and

actuators, the specified limits for pressures, temperatures, electrical data,

torques etc. must be observedè 10 Technical data. The SBRD camera system is

exclusively intended for use in an industrial environment. Measures for interfer

ence suppression may be required in residential areas.

2.3 Training of skilled personnel

– Assembly and installation should only be carried out by qualified personnel.

– Commissioning should only be carried out by qualified personnel.

– The qualified personnel must be familiar with installation of electrical control

systems.

2.4 Approvals

Standards and test values, which the product must comply with and fulfil, can be

found in the section Technical dataè 10 Technical data. The productrelevant EU

directives and standards are listed in the declaration of conformity

èwww.festo.com/sp.

The product fulfils the requirements of EU directives and comes with the CE mark

ing. .

3 Further information

– Accessories èwww.festo.com/catalogue.

– Spare parts èwww.festo.com/spareparts.

– All available documents for the product and current versions of the firmware

and CCS software èwww.festo.com/sp.

4 Functioning and design of the SBRD camera system

Components

The SBRD camera system consists of the following components:

– Machine Vision controller SBRDQ

– SBPB camera heads

– NEBC connecting cables

Areas of application

The SBRD camera system can be used for the following tasks:

– Position and orientation detection

– Pick and Place

– Quality inspection

– Measurement

– Reading of barcodes and data matrix codes (1D and 2D codes)

– Reading of plain text (OCR)

4.1 Product variants

SBRD-Q controller

The SBRDQ controller is a compact evaluation unit with degree of protec

tionIP20. Up to 2cameras of model range SBPB can be connected to the device.

Fig. 1 SBRDQ controller

Overview of functions and interfaces

The 24 V inputs and outputs of the SBRDQ controller can be provided with virtu

ally any allocation of functions. They are configured using the CCS (Camera Con

figuration Studio) software tool.

– 24 V IOs: 10 inputs + 2 inputs (pullup resistor) / 8 outputs

– Output: 2x32bit ARM CortexA9 CPU

– Memory: 1 GB

– Dimensions: 130 mmx106 mmx60 mm

– Functionality: Machine Vision

– Communication: Ethernet 10/100/1000 Mbit/s

– Interfaces: Pluggable connectors

– Camera interface: 2x USBcompatible for connection with camera head

– LED: Status, IOs, Ethernet

– SD memory card slot

Logical status of inputs/outputs

Some I/O signals can be configured with the CCS software èconfigure Job Navig

ator step 6 I/O, select digital inputs or digital outputs.

Note the difference between the electrical level (highactive, lowactive) and the

logical status (1 signal, 0 signal) of an input or output.

All signals are active in the highactive factory setting and can be inverted in their

logic in the CCS software. They then become lowactive signals. All timing dia

grams and displays assume this highactive setting. An inversion of signals should

only be performed in exceptional circumstances by experienced users.

SBPB camera head

The purpose of the SBPB camera heads is to record the image for the SBRD cam

era system. The camera heads are optimised for use in the industrial environ

ment. The product is available in various resolutions with image sensors in colour

and monochrome variants.

Fig. 2

8078000

SBRD

Camera system

8078000

201802

[8078002]

Instructions| Operating

Festo AG & Co. KG

Ruiter Straße 82

73734 Esslingen

Germany

+49 711 3470

www.festo.com

Fig. 3 SBPB camera head

Feature Code Value

Camera heads [SBPB] Series B

[R2] 1280x1024

[R5] 1600x1200

Resolution

[R9] 2456x2054

[B] MonochromeImage sensor

[C] Colour

Communication interface [U3] USBcompatible

Digital inputs [1E] 1 input

Digital outputs [1A] 1 output

Lens mount [C] C mount

Tab. 1 Order code

NEBC connecting cables

The NEBC connecting cable is a cable with two different connection sides (type A,

type B 3.0 micro, each USBcompatible) for connecting the SBRD controller with

the SBPB camera heads.

Fig. 4 NEBC connecting cables

Commissioning

The corresponding software packages are used for commissioning and

operationè 4.1 Product variants.

Software packages

The CCS (Camera Configuration Studio) software and the FFT (Festo Field Device

Tool) are provided for commissioning and operation.

The minimum requirements that have to be fulfilled by the PC in connection with

the software packages are described in the help section for the respective soft

ware package.

The CCS software provides the following functions:

Theme Function

Configuration and commissioning, creating jobs – Specifying the signal behaviour

– Specifying the cameras and camera proper

ties

– Specifying the evaluation and output func

tions

– Specifying tools and tool properties

Analysis – Display of evaluated parts, live images,

statistics and handling of jobs

Diagnostics – Display of device properties

– Display of errors

Service – Documentation of a system

Tab. 2 Functions of the CCS software

The FFT software provides the following functions:

Theme Function

Basic configuration and commissioning – Changing the network settings of the device

(IP address, gateway, password, etc.)

– Transfer of firmware to the controller

Tab. 3 Functions of the FFT software

5 Assembly of the camera system

Assembly of the SBRD-Q controller

The SBRDQ controller can be mounted as follows:

– On a Hrail

– With two M4 screws over the mounting holes in the housing.

Position the SBRDQ controller so that the ventilation grilles are positioned hori

zontally. This ensures an optimum air flow through the device from the bottom

upwards.

Mounting the SBPB camera head

– There is a threaded hole underneath the SBPB camera head. Only use the

SBAMC11CP mounting kit è Tab. 4 Adapter kits for mounting.

– Only use the screws and toothed discs provided. èThe toothed discs must

be used also. Pay attention to the threaded length.

– Mount the camera head with the aid of the adapter BS so that it fits properly

and points toward the test piece without obstruction

è Tab. 4 Adapter kits for mounting.

– Ensure that the distance between the camera and the test piece is appropri

ate.

– Mount the camera head on a cool surface in high ambient temperatures.

– A functional earthing connection is provided on the mounting plate of the

SBAM camera. Connect this to earth potential with low impedance.

Mounting the NEBC connecting cable

– On the controller side, the NEBC connecting cable is inserted into the X7 or X9

connection.

– The NEBC connecting cable is inserted at the back of the camera and secured

against falling out with appropriate locking screws.

– Ensure permanent strain relief on both sides.

– Do not use narrow cable binders for mounting, as this could damage the

internal design of the cable.

– Make sure the pushin connector on the SBRDQ controller and on the SBPB

camera head cannot become unplugged or loose (e.g. through vibration).

The following adapter kits are provided for mounting of the respective compon

ents:

Type Designation Description

SBAMC11CP Mounting Adapter kit for camera on dove

tail mounting

SBOAHMSV39 Adapter BS Adapter kit for assembly with

screwon dovetail plate (dove

tail plate included in adapter

kit)

SBOAHMSV40 Adapter BS Adapter kit for assembly on

dovetail plate, e.g. HMSV11

plate (not included in adapter

kit).

SBOAHMSV41 Adapter BS Adapter kit for assembly with

internal thread ¼20 UNC for

mounting on commercial

photo/video tripods.

SBAMC6A2AF Swivel mounting Swivel and adjustable attach

ment for assembly of camera

heads with the aid of a dovetail

system

Tab. 4 Adapter kits for mounting

5.1 Dimensions of camera system

SBRD-Q controller

Fig. 5 SBRDQ controller

SBPB camera head

1Lens not included in the scope of

delivery

2Optical axis

Fig. 6 SBPB camera head

5.2 Mounting accessories

Select the corresponding accessories from the catalogue

èwww.festo.com/catalogue.

6 Installation

General instructions on installation

NOTICE!

Malfunction due to electromagnetic interference.

• Connect the FE connections to the earth potential with low impedance.

• Connect the Hrail to the earth potential with low impedance.

Long signal lines reduce the resistance to interference.

• The cable lengths are shown in the following table.

Cable type Permissible cable lengths

Signal lines Max. 30 m

NEBC connecting cable Max. 5 m

Ethernet > 30 m

Tab. 5 Maximum permissible cable lengths

6.1 Electrical installation

Selecting the power pack

WARNING!

Risk of injury due to electric shock.

• For the electrical power supply, use only PELV circuits in accordance with IEC

602041/EN 602041 (Protective ExtraLow Voltage, PELV).

• Observe the general requirements of IEC 602041/EN 602041 for PELV cir

cuits.

• Only use voltage sources that ensure a reliable electric separation from the

mains network in accordance with IEC 602041/EN 602041.

Protection against electric shock (protection against direct and indirect contact) is

guaranteed in accordance with IEC/DIN EN 602041 by using PELV circuits (elec

trical equipment of machines, general requirements).

WARNING!

Fire risk from overheating

Injury resulting from fire

• The product must be supplied from a single voltage source that meets the

requirements for energylimited circuits or from an energylimited voltage

source (LPS) or from a Class 2 circuit. Observe the IEC 610101/EN 610101.

Simple 24 V transformers with rectifier and capacitor reach output voltages of 28

V and more at reduced loads. Proper operation is only ensured if the permissible

operating voltage range is not exceeded è 10.1 Technical data: mechanical. This

product can generate high frequency interference, which may make it necessary

to implement interference suppression measures in residential areas.

SBRD-Q controller

1Status LEDs

2X9 camera interface

3X10 reserved

4Memory card slot

5X5 power supply for outputs

6X4 digital outputs X4.0  X4.7

7X3 digital inputs X3.0  X3.5

8X2 digital inputs (with integrated

pullup) X2.2, X2.3 of related GND:

X2.0, X2.1 digital inputs X2.4  X2.7

9X1 power supply for controller

10 X8 Ethernet interface

11 X7 camera interface

Fig. 7 SBRDQ controller

The following connection options are available: è 7 Commissioning.

Connecting the operating voltage supply and the I/Os

NOTICE!

• Comply with the permissible operating voltage range to prevent damage to

components.

The power supply is fed to the X1 connection via the 4pin plug with the label 24 V

DC.

The following components are supplied via this connection with + 24 V DC:

– Internal electronics of the camera system

– Inputs

The X4 outputs are supplied via the 2pin plug X5 with+ 24 V DC.

NOTICE!

Malfunction due to electromagnetic interference.

• Connect screening to the connection for functional earth FE.

• Connect plug X1 with low impedance to the earth potential.

The function and the functioning behaviour of the I/O are configured with the CCS

software and saved in the respective job. For differentiation purposes, the func

tioning behaviour of the I/O is in the various evaluation modes

è 7 Commissioning.

Observe the following:

– Comply with the tolerance 24 V DC ± 10 %.

– Connect the FE connection of the plug X1 with low impedance to earth poten

tial.

– The power may not exceed 450 mA per output.

– Connect the cable screening with low impedance to earth potential.

– When using the inputs with integrated pullup resistance (X2.0 and X2.1), use

screened cables. Connect the screening at both ends to earth potential with

low impedance. May. length of unscreened cable 100 mm.

– Inputs and outputs are galvanically separated:

– Outputs are supplied via X5, potential in relation to GND_IO

– Inputs are supplied via X1, potential in relation to GND

Connecting the Ethernet interface

Unauthorised access to the camera system can cause damage or malfunctions.

• Protect your network against unauthorised access, e.g. with a firewall.

With an active connection to the systems in the network, large amounts of data

can be transmitted, depending on the mode of operation. This places a consider

able burden on the network between the PC and system. A direct connection is

therefore preferable.

• Provide the corresponding bandwidth and an optimum network structure.

• Adhere to the system requirements.

A connection to the PC must be provided via Ethernet for commissioning and con

figuration of the camera system.

Connecting the camera

– Only the cables and accessories approved by Festo may be used

è 4.1 Product variants, è 6 Installation.

– Do not install any other accessories (angle adapters, extension cables, hub,

etc.) between the camera and the controller.

7 Commissioning

Notes on commissioning

The assembly and installation of the device should be completed before commis

sioning.

The steps for commissioning are usually carried out in the following sequence:

1. Change the network settings or the firmware of the device with the FFT soft

ware.

2. Perform the commissioning and configuration of a job with the CCS software

èHelp on CCS.

The commissioning and configuration of a job is usually carried out in the follow

ing sequence:

1. Select the camera used in the job.

2. Configure the job parameters, e.g. evaluation mode.

3. Configure the camera used, e.g. image range, coordinate transformation.

4. Take pictures.

5. Configure the test (image preprocessing and object recognition/test).

6. Configure the digital and protocolbased I/O.

7. Test run and diagnosis

Select the evaluation mode

The evaluation mode determines when a picture of a test piece is taken, pro

cessed and tested and when the results are output.

The selection of the evaluation mode specifies how the device responds to input

signals or when the test results are sent to the outputs.

The following evaluation modes are selected via the job parameters evaluation

mode in the CCS software èSetting in job navigator step 1: Setup: In the Job

parameters window, evaluation section:

– Triggered: single frame capture and test on each valid trigger signal.

– Free run: continuous image recording and test (no fixed frame rate) as long as

the trigger signal is provided.

The selection of the evaluation mode depends on the respective application,

especially on:

– the test piece rate and the test piece flow

– the test piece (individual lot or continuous)

– the interaction with a higherorder controller

8 Cleaning and maintenance

NOTICE!

Dirty and scratched lens

A dirty and scratched lens can result in optical errors.

• Do not scratch the lens.

• Do not use any abrasive cleaning agents.

– Switch off the power supply for cleaning.

– In the event of dirt or deposits, clean the lens with a soft cloth and a gentle

cleaning agent.

– Cleaning agents include all nonabrasive media.

9 Diagnostics and error handling

General diagnostics options

The following options are available for diagnostics:

– Software CCS can display the operating states and error messages of the

camera systems used èHelp on CCS.

– Run LED, Error LED, Net LED, Mod LED, Speed LEDs and Link/Traffic LEDs on

the connection side of the SBRDQ controller (è SBRDQ controller) provide

the information given in the following section.

Status indication

The Status LEDs provide the visual display of the operating states.

LED Status Significance/error hand-

ling

LED illu

minates

green

Device is ready for operation. –

LED illu

minated

yellow

Commissioning is ongoing

Job switch currently taking place

Wait until the commissioning or

the job switch has been com

pleted.

LED is

off

Unspecified condition, e.g. no power supply Check the power supply to the

electronics

Tab. 6 Run LED

LED Status Significance/error hand-

ling

LED illu

minated

red

Error –

LED is

off

No error –

Tab. 7 Error LED

Net LED: Reserved

Mod LED: Reserved

10 Technical data

10.1 Technical data: mechanical

SBRD-Q controller

Type name code SBRD

Dimensions lengthxwidth

xheight

[mm] 106x130x60

Type of mounting with Hrail

with throughhole for M4 screw

Product weight [g] 315

CE marking (see declaration

of conformity)

in accordance with EU EMC Directive

Power supply cable length [m] < 30

Functional earth, connection M4

Input/output interface

Input/output interface, con

nection type

Plug connector

Number of inputs 12

Digital inputs, permitted

length of connecting cable

[m] <30

Number of outputs 8

Digital outputs, permitted

length of connecting cable

[m] <30

Camera interface

Camera interface, connection

type

2x sockets

Camera interface, connection

technology

USBcompatible 3.0, type A

Note on camera interface Only use cables identified as accessories by Festo

èwww.festo.com/catalogue.

Ethernet interface

Ethernet interface, connec

tion type

Socket

Ethernet interface, number of

pins/wires

Immission/Emmission

Storage temperature [°C] –20…+70 °C

Degree of protection IP20

Ambient temperature [°C] –5…+50 °C

Relative humidity 95 %

Immunity to interference Industrial environment as per EN 6100062:2005

Interference emission Industrial environment as per EN 6100064:2007

+A1:2011

Shock resistance Severity level 2 as per EN 60068 and FN 942017

Vibration resistance Severity level 2 as per EN 60068 and FN 942017

Continuous shock resistance Severity level 2 as per EN 60068 and FN 942017

Corrosion resistance class [CRC] 0

LABS criterion LABSfree as per FN 942010

Materials/other

Information on housing

materials

PA6 reinforced, PA6GB20, GF10/LGK2

Information on materials RoHScompliant

Tab. 8 Technical data, mechanical: SBRDQ controller

SBPB camera head SBPB-R2 SBPB-R5 SBPB-R9

Type name code SBPB

Lens attachment C mount

Field of view Depending on the selected lens

Dimensions length xwidth

xheight

29x29x49

Type of mounting With mounting kit

Product weight [g] 52

CE marking (see declaration

of conformity)

in accordance with EU EMC Directive

Interface, USBcompatible

SBPB camera head SBPB-R2 SBPB-R5 SBPB-R9

Interface, USBcompatible,

connection type

Socket

Interface, USBcompatible,

type of mounting

Screwtype lock

Interface USBcompatible,

number of pins/wires

Input/output interface

Input/output interface, func

tion

Without function

Input/output interface, con

nection type

Socket

Input/out interface, number

of pins / wires

Input/output interface, type

of mounting

Screwtype lock

Number of digital inputs 1

Number of digital outputs 1

Immission/Emmission

Storage temperature [°C] –20…+60

Degree of protection IP30

Note on degree of protection In assembled state

Ambient temperature [°C] 0…+40

Relative humidity [%] 20…80

Immunity to interference EN 6100062:2005

Interference emission EN 6100063:2007 +A1:2011

Shock resistance Shock test severity level 2 to FN/EN, FN 9420175 and

EN 60068227

Vibration resistance Transparency and operational test severity level 2 to

FN/EN as per EN 6006826

Corrosion resistance class

(CRC)

LABS criterion LABSfree as per FN 942010

Electronics

Working distance Depending on the selected lens

Sensor size [inch] 1/1.8 2/3

Aspect ratio 5:4 4:3 5:4

Length of exposure 9 µs…2000 ms 20 µs…10000

27 µs…999 ms

Pixel size [mm] 0.0053 0.0045 0.00345

Materials/other

Information on housing

materials

Anodised wrought aluminium alloy

Note on materials RoHScompliant

Ambient conditions Dry, screened from external light sources, cleanest pos

sible ambient air

Tab. 9 Technical data, mechanic: SBPB camera head

NEBC connecting cable

Type name code NEBC

Cable name Without label holder

Product weight [g] 282

Electrical connection 1

Function Field device side

Design Angular

Connection type Plug connector

Cable outlet Straight

Connection technology USBcompatible 3.0, type B micro

Number of pins/wires 10

Assigned pins/wires 9

Tightening torque [Nm] 0.4

Tightening torque tolerance [%] ±20

Electrical connection 2

Function Controller side

Design Angular

Connection type Plug connector

Cable outlet Straight

Connection technology USBcompatible 3.0, type A

Number of pins/wires 9

Assigned pins/wires 9

Tab. 10 Technical data, mechanic: connecting cable NEBC

10.2 Technical data, electrical

SBRD-Q controller

Protection against direct and

indirect contact

PELV

Nominal operating voltage [V] 24

Permissible voltage fluctu

ations

[%] ±10

Power consumption 24 V [W] 20

Current consumption with

loadfree outputs

[mA] <300 nominal at 24 VDC

Input/output interface

Input/output interface, func

tion

2 x digital input with integrated pullup resistor, 10 x

digital input, 8 x digital output, power supply, ground

Note on inputs 2 of the 12 inputs with integrated pullup resistor

Switching level [V] 0 signal:≤1, 1 signal:≤10

Note on switching level1) [V] 0 signal:≤=1

1 signal:≥=8

Switching logic inputs PNP (positive switching)

Digital inputs, status display LED

Nominal operating voltage

DC, load

[V] 24

Digital outputs, output cur

rent

[mA] 450

Switching logic at outputs PNP (positive switching)

Digital outputs, contact Transistor

Digital outputs, short circuit

current rating

Yes

Digital outputs, status dis

play

LED

Camera interface

Camera interface, function Only communication with camera

Ethernet interface

Ethernet interface, protocol TCP/IP

Ethernet interface, function Diagnostics, programming

Ethernet interface, connec

tion technology

RJ45

Ethernet interface, transmis

sion speed

[MBit/s] 10/100/1000

Fieldbus interface

Fieldbus interface, function Without function

Card slot

Memory card microSD

Memory capacity [GB] <=32

File system FAT32

1) For integrated pullup resistor

Tab. 11 Technical data, electrical: SBRDQ controller

SBPB camera head SBPB-R2 SBPB-R5 SBPB-R9

Sensor resolution [pixels] 1280x1024

(SXGA)

1600x1200

(UXGA)

2456x2054

(5Mpix)

Interface, USBcompatible

Interface USBcompatible,

function

Power supply, communication

Interface USBcompatible,

connection technology

USB 3.0, type B micro

Nominal operating voltage [V] 5

Permissible voltage fluctu

ations

% ±5

Max. current consumption

with loadfree outputs

[mA] 300 300 600

Electrical power consumption [W] 1.3…1.5 2.3…3

Input/output interface

Input/output interface, con

nection technology

HR25, Hirose HR257TR8PA (73)

Switching input Optocoupler

Switching level 0 signal:≤=1 V, 1 signal:≤=5 V…24 V

Min. input resistance [kOhm] 3

Voltage range [V] Max. 30

Trigger pulse width [µs] Min. 10

Trigger edge steepness [V/ms] Min. 35

Breakdown voltage [V] Max. 50

Input current [mA] Max. 10

Switching output Optocoupler

Max. output current (short

term)

[mA] 500

Output current, continuous [mA] 150

Output voltage [V] Max. 30

SBPB camera head SBPB-R2 SBPB-R5 SBPB-R9

Breakdown voltage [V] Max. 50

Transistor power loss [mW] Max. 125

Short circuit protection No

Electronics

Sensor types SBPB…B monochrome, SBPB…C colour

Sensor type CMOS GlobalShutter

Frame rate (full image) [fps] 60 36

Binning factor 2 –

Subsampling factor – 2, 4, 6, 8, 16

Tab. 12 Technical data, electrical: SBPB camera head

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