Festo YJKP Series Montageanleitung

8095980

YJKP

Servo Press Kit

8095980

2019-01e

[8095982]

Instructions|

Assembly, Installation

Translation of the original instructions

CANopen®, EtherNet/IP®, MODBUS®, OPCUA®, PI PROFIBUS PROFINET® are registered trademarks of

the respective trademark owners in certain countries.

2 Festo — YJKP — 2019-01e

3Festo — YJKP — 2019-01e

1 About this document................................................................................................... 4

1.1 Applicable documents.................................................................................................. 4

2 Safety........................................................................................................................... 5

2.1 Intended use................................................................................................................ 5

2.2 Foreseeable misuse...................................................................................................... 5

2.3 Training of qualified personnel..................................................................................... 5

3 Further information..................................................................................................... 5

4 Service..........................................................................................................................6

5 Product overview......................................................................................................... 7

6 Transport..................................................................................................................... 8

7 Mounting..................................................................................................................... 9

7.1 Preparation................................................................................................................... 9

7.2 Assembly...................................................................................................................... 9

8 Installation.................................................................................................................. 11

8.1 Safety............................................................................................................................ 11

8.2 Electrical installation - cables....................................................................................... 12

8.3 Electrical installation CECC-X-M1-YS............................................................................. 16

8.4 Electrical installation CMMP-AS.................................................................................... 23

8.5 I/O interface for STO [X40]............................................................................................ 26

9 Commissioning............................................................................................................ 27

10 Maintenance................................................................................................................ 29

10.1 Safety............................................................................................................................ 29

10.2 Maintenance work........................................................................................................ 29

10.3 Cleaning....................................................................................................................... 29

11 Repair........................................................................................................................... 29

12 Dismounting................................................................................................................ 30

13 Disposal........................................................................................................................30

14 Technical data............................................................................................................. 30

Table of contents

1 About this document

1.1 Applicable documents

All available documents for the product èwww.festo.com/pk.

User documentation

Name, type Link, contents

Sensor SKDA-...-AB (operating instructions) èwww.festo.com/sp

Electric drive ESBF-BS (operating instructions) èwww.festo.com/sp

Axial kit EAMM-A (assembly instructions) èwww.festo.com/sp

Parallel kit EAMM-U (assembly instructions) èwww.festo.com/sp

Servo motor EMMS-AS-55 (operating instruc-

tions)

èwww.festo.com/sp

Servo motor EMMS-AS-70 (operating instruc-

tions)

èwww.festo.com/sp

Servo motor EMMS-AS-100 (operating instruc-

tions)

èwww.festo.com/sp

Servo motor EMMS-AS-140 (operating instruc-

tions)

èwww.festo.com/sp

Motor controller CMMP-AS-...-M0 (user docu-

mentation)

èwww.festo.com/sp

Controller CECC-X-M1 (user documentation) èwww.festo.com/sp

Encoder cable NEBM-M (assembly instructions) èwww.festo.com/sp

Encoder cable NEBM-T1G8 (assembly instruc-

tions)

èwww.festo.com/sp

Motor cable NEBM-M23G8 (assembly instruc-

tions)

èwww.festo.com/sp

Motor cable NEBM-T1G8 (assembly instructions) èwww.festo.com/sp

Connecting cable NEBS-M12G5-ES-...-LE5

(assembly instructions)

èwww.festo.com/sp

Connecting cable NEBC-S1WA9-P-1.5-N-BB-L2G4

(assembly instructions)

èwww.festo.com/sp

Connecting cable NEBC-S1G25-P-1.5-N-LE6

(assembly instructions)

èwww.festo.com/sp

Tab. 1 Further applicable documents on the Servo Press Kit

About this document

Festo — YJKP — 2019-01e4

Additional media

Name, type Contents

Web Help YJKP Operation of the software for Servo Press Kit

YJKP

Application note Application examples for connection and com-

missioning

èwww.festo.com/sp

Tab. 2 Additional media on the Servo Press Kit

The range of application and certifications of the individual components of the kit are described in

separate documents èwww.festo.com/sp.

2 Safety

2.1 Intended use

This product is a module for execution of joining tasks with monitoring of the joining process. The

module can be used within machines or automated systems with a higher-order controller.

Use the product only as follows:

– in perfect technical condition

– in its original condition, without unauthorised modifications

– Within the limits of the product defined by the technical data

– in an industrial environment

– permanently mounted

2.2 Foreseeable misuse

Construction of presses with manual loading or unloading in accordance with EC Machinery Directive

2006/42/EC Attachment IV Sec. 9 without further protective measures.

Never use the product as follows:

– With unauthorised modifications or alterations to the product

– With load limits exceeded

– In an invalid mounting position

2.3 Training of qualified personnel

Installation, commissioning, maintenance and disassembly should only be conducted by qualified per-

sonnel.

The personnel must be familiar with the installation of mechatronic control systems.

3 Further information

– Accessories èwww.festo.com/catalogue.

– Spare parts èwww.festo.com/spareparts.

Safety

5Festo — YJKP — 2019-01e

4 Service

Contact your regional Festo contact person if you have technical questions èwww.festo.com.

Service

6 Festo — YJKP — 2019-01e

5 Product overview

1Servo motor EMMS-AS

2Axial/parallel kit EAMM-A/U

3Electric drive ESBF-BS

4Sensor SKDA-...-AB

5Connecting cable NEBS-M12G5-ES-...-LE5

6Encoder cable NEBM

7Motor cable NEBM

8LAN cable (not in scope of delivery)

9Connecting cable NEBC-S1WA9-P-1.5-N-BB-

L2G4

10 Controller CECC-X-M1-YS

11 Memory card

12 Motor controller CMMP-AS

13 Connecting cable NEBC-S1G25-P-1.5-N-LE6

14 Higher-order controller (not in scope of

delivery)

15 Switch (not in scope of delivery)

16 Laptop (not in scope of delivery)

Fig. 1 Product overview

Product overview

7Festo — YJKP — 2019-01e

6 Transport

Sequence of transport and unpackaging

NOTICE!

Damage to the product due to incorrect transport.

• Observe the transport labelling and information on the packaging.

1. Transport the product to the installation/storage location in its packaging and set it down on a

firm and flat base.

2. When storing: Pay attention to the storage conditions è 14 Technical data.

NOTICE!

Damage to the product due to incorrect unpacking.

• Observe the labelling and information on unpacking shown on the packaging.

• Unpack the product with at least 2 persons present.

• Use appropriate tools.

• Parts of the packaging are large and heavy:

– Do not let any parts fall onto the product.

– Use suitable aids to raise and lower the product (e.g. crane).

3. Remove the packaging in accordance with the printed sequence.

Restraints in the packaging

Transport restraints prevent uncontrolled movement of the product in the packaging during transport

and installation. The product is provided with the following designated transport restraints:

Fig. 2 Transport screws

Transport

8 Festo — YJKP — 2019-01e

Fig. 3 Cable ties

7 Mounting

7.1 Preparation

Fitting space

The fitting space required for the product depends on the selected size of the Servo Press Kit and the

following factors:

– Stroke of the electric cylinder èwww.festo.com/catalogue

– Attachment position and type of motor

Unintentional lowering of the piston rod is possible at any time. The axis cannot be pushed back

manually. If necessary, the electric cylinder may need to be dismantled.

Mounting surface

The mounting surface must exhibit the following characteristics:

– torsionally rigid

– free of stress

– sufficient strength to absorb the maximum forces

– sufficient evenness

7.2 Assembly

WARNING!

Risk of injury due to lowering piston rod.

• Before working on the product: Secure the piston rod to prevent it from lowering.

CAUTION!

Risk of injury due to falling product.

• Make sure the mounting surface is sufficiently strong to absorb the maximum forces.

• Only use the supplied mounting components.

• Secure the screw connections.

Mounting

9Festo — YJKP — 2019-01e

In the Servo Press Kit, the electric drive, axial or parallel kit and servo motor can be pre-assembled.

With individual components, the following assembly steps are required.

Assemble the motor mounting kit

Depending on the configuration, an axial or parallel kit can be assembled.

Assemble the axial kit EAMM-A

Fig. 4 Axial kit EAMM-A

èPay attention to the accompanying documentation: Axial kit EAMM-A (assembly instructions)

èwww.festo.com/sp

• Assemble the axial kit EAMM-A

Assemble the parallel kit EAMM-U

Fig. 5 Parallel kit EAMM-U

èPay attention to the accompanying documentation for EAMM-U.

èwww.festo.com/sp

• Assemble the parallel kit EAMM-U.

Mount the drive unit on the frame

èPay attention to the accompanying documentation for ESBF.

èwww.festo.com/sp

• Mount the complete unit consisting of axis, axial/parallel kit and motor on the customer-provided

frame so that it is tension-free.

Mounting

10 Festo — YJKP — 2019-01e

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