Fiat 850 Sedan 1968 Installationsanleitung

SECTION

INDEX

GENERAL

ENGINE

Section

Page

SEDAN

COUPE

ROADSTER·

FAMILY

IDROCONVERT

'85

AIR

CONDITIONING

WINDSHIELD

WASHER

TIGHTENING

REFERENCE

BRAKES

WHEELS

AND

TIRES

STEERING

============~

157

I,Q

LUBRICATION

COOLING

FUEL

SYSTEM

CLUTCH

TRANSMISSION

DIFFERENTIAL

FRONT

SUSPENSION

AND

WHEELS

REAR

SUSPENSION

AND

WHEELS

.§

SHOCK

ABSORBERS

MANUAL

MODEL

SHOP

BODY

ELECTRICAL

110

~========~

195

FIAT"

SERVICE

DEPARTMENT"

TURIN

MAINTENANCE

TOOL

EQUIPMENT

COUPE·

ROADSTER

FAMILY.IDROCONVERT

IMPORTANT

All

the

dimensions

metric

units

shown

this

publication

are

the

official

ones.

Dimensions

are

also

given

British

and

American

units

for

prompt

reference,

and

they

have

been

calculated

degree

ap-

proximation

according

the

need

for

accu-

racy

individual

measurements.

Section

GENERAL

INfORMATION

MAIN

SPECIFICATIONS

PERFORMANCES

CAPACITIES

UNIT

IDENTIFICATION

DATA

SPARE

PARTS

CAR

KEYS

Page

:11

FIAT·850

PASSENGER

CARS

•

••

•

;;:

GENERAL:

MAIN

SPECIFICATIONS

GENERAL INFORMATION

Specifications,

features

and

service

procedures

outlined

this

publication

are

intended

apply

the

Sedan

Version.

Differing

parts,

data

and

procedures

Coupe,

Roadster,

Station

Wagon

and

Idroconvert

Versions,

as referred

the

Sedan,

are

described

Section

13.

Wear

limit

figures

are

given

just

for

the

serviceman's

information

and

should

not

taken

absolute

values.

MAIN

SPECIFICATIONS

Identification

Data.

Chassis

type

Engine

type

!•

Standard.

version

•

Super.

version

lOOG

lOOG.OOO

lOOG.OO2

3rd,

synchromeshed

4th, •

Reverse

Hypoid

final

drive

gear

ratio

Steering.

1.409 to I

0.963

to I

3.615

4.625 to I(8/37)

13 to I(2/26)

31'

(9.60

Worm-and-seetor.

Gear

ratio

Turning

circle

. .

Front

Suspension.

Rear

Suspension.

Independent

wheel.

Coil

springs,

control

arms,

hydraulic

shock

absor-

bers,

sway

bar.

Rear

wheel

toe-in

(full

load)

.039"

.118"

3rom).

Independent

wheel.

Transversal

semi-elliptic

spring,

upper

control

arms,

hydraulic

shock

absorbers,

sway

bar.

Toe-in

(full

load).

079"

.157" (2 to 4rom)

Camber

(full

load):

angle

10'±

IS'

amount,

wheel

rim

.472"

.512"

(12 to 13 rom)

Caster.

. . . . . . . . . . .

gO±lo

.5,300 r

.p.m.

.5,300

r.p.m.

8.0

to I

8.8

to I

rear

4-stroke,

gasoline

in-line

2.559"

(65 rom)

2.500"

(63.5 rom)

.51.44

cu.in

(843

em')

Engine.

Location .

Cycle

No. of

cylinders

Bore

Stroke

. . . . .

Piston

displacement

Compression

ratio:

-(I

Standard

version

-(I

Super»

version.

Maximum

horsepower

(SAE):

- •

Standard»

version

Super

version.

Standard.

version

. .

Super.

version

. . .

Maximum

horsepower

(DIN):

- •

Standard.

version

-•

Super.

version.

.37

Standard.

version

.4,800 r

.p.m.

at •

Super.

version

. . 5,000 r

.p.m.

Taxable

horsepower

Otaly)

Cooling .......

permanent

circuit

mixture

Clutch.

Brakes.

Single

plate.

dry.

Diaphragm-type

pressure

spring.

Transmission·

Differential.

Drum

diameter

. . . . .

Master

cylinder

bore

. .

Bore

wheel

cylinders:

front

-rear .

7.283"

(185 rom)

3/4"

7/6"

3/4".

Rear

drive.

Gear

ratios:

1st,

synchromeshed

2nd,

t3.636 to I

2.055

Wheels

and

Tires.

Disc

wheels,

size

Tire

size

.... 4.00-12"

5.50-12"

FIAT·

850

PASSENGER

CARS

Tire

pressure:

four

people

and

luggage

five

people

and

luggage

Front

Rear

kg/em'

_"_'_1

kg/em'

15.6

1.1

25.6 1.6

17.1 1.2 28.4 2

Payload,

maximum

, . . .

852

lbs

(400 kg)

Gross

weight,

full

load

. , .

,2,359lbs(I,070kg)

Distribution

gross

weight

axles:

front

904lbs

(410 kg)

rear

........ 1,455

lbs

(660 kg)

Electric

System.

Performances.

Weights.

31%

17%

10%

road in

(30 kmfh)

(55 km/h)

(85 kmfh)

mph

(120 km/h)

mph

(125 km/h)

Gradeability,

under

full load, with

level

good

condition and run-in

engine:

first

gear

second

gear

third

gear

fourth

gear

Speed,

maximum,

under

full load, with

level

road

good

condition and run-in

engine:

first

gear

mph

second

gear

. .

mph

third

gear

... 53

mph

fourth

gear.

abt:

-«Standard

version

- ( Super l)

version.

1,477

lbs

(670

kg)

4-5

people

110

lbs

(50

kg)

luggage

plus

Voltage

............

Battery

(ZQ-hr

discharge

rate), capacity 36 Amp. hrs

Generator

FlAT

type

D90/12/16/3 C5 .230 Watts

Generator

regulator

FIAT

type

GN 2/12/16.

Starting

motor

FIAT

type

E76-0,5/12 S

Var.

Curb

weight

(with water, oil,

fuel,

spare

wheel,

tool kit

and

accessories)

Accomodation

984

661

2027

887

1146

3575

1425

1Il

•

9•

Fig. 2 - Leading

dimensions

car

(metric).

Overall height applies

unloaded vehicle.

GENERAL:

CAPACITIES

Fuel

tank

..6.60

gals

7.93

gals

Radiator

engine

and

heating

system.

1.65 1.98 7.S

pints pints

Sump

and

filter

(.)

.5.72 6.87 3.25 2.90

Transmission

and

differential

3.70

4.44 2.10 1.90

Steering

gear

0.211 0.254 0.12 0.11

Braking

system

.0.457 0.549 0.26 0.26

Front

shock

absorbers

(each)

0.299 0.359 0.170 0.155

Rear

shock

absorbers

(each)

0.264

0.3/7

0.150 0.135

Windshield

washer

reservoir

(') (') (')

UNIT

QUANTITY

Imp.

units

U.S.

units

k--,g::.-

FILL-IN

octane

gasoline

(R. M.),

Standard

version

octane

gasoline,

min.

(R.

M.),

,Super.

version

Mixture

water

and

FIAT

Paraflu

fluid

(50%

volume)

(')

FIAT oil (3)

FIAT W

9O/M

oil (SAE 90 EP)

PIAT

special

blue

label

It fluid

FIAT S.A./. fluid

Water

and

FIAT

D.P./I

fluid

mixture

(concentrated

so-

lution).

(-)

The

total capaClty

sump,

pipings

and

crankshaft

6.48 G.B.

pts

-7.80 U.S.

pts

(3.3

kg).

The

quantity

shown

the

table

applies

routine

oil

changes,

which

should

made

every

6,000

miles

(10,000

km)

siJ:

months.

Every

300

miles

(500

kin),

check

oil

level.

(I)

The coolant

has

non--oxidizing, non-corrosive. non-foamy, non-scaling

properties

and

will

nOI

freeze

-31

(-35

0C).

(I)

Pure

water

.66 G.B.

qts

-.79 U.S.

qts

(0.75 kilos)

plus

(17

gr)

solution

summer

and

1.20

(34

gr)

solution

winter.

(')

Use

the

following grcades

oil: .

TEMPERATURE

flAT

UNlGRADE On. IFIAT MULTIGRADE On.

(supplement

11evel

oils

which

fill

sequence

requirements)

Below

(-IS°

C),

minimum

10 W(SAE

20 W40

10 W30

30 (SAE 30)

40 (SAE 40) \

20 W(SAE 20

Between

320F (O°C)

and

+5°F

(ISoC),

minimum

Above

32° FI

Below

95°F (35°C).

maximum

(OOC),

minimum

Above

950F (350C),

maximum

WARNING·

These

FIAT oils

are

detergent,

and

oils

different

grade

malce

should

not

used

for

toppmg

up.

detergent

oils

are

being

used

for

the

first

time

engine

which

not

new,

the

system

should

carefully

drained

and

flushed.

Fig. 3.

Power

plant

(engine-clutch.

transmission

and

differential

aSlY)·

FIAT

850

PASSENGER

CARS

UNIT

IDENTIFICATION

DATA

Fig

....

location

unit

iden-

tification

numbers.

Unit

identification plate. -B.

Chassis

type (100G) and serial

number

.•

C. EngIne

type (1006.000

for

the «Standard)) version and 1006.002

for

the «

Super»

version) and

serial number.

NOTE -Starting from car with parts serial

number

667161,

plate

"A"

and stamping

"B"

are located on partition wall between engine

compartment

and fuel tank.

SPARE

PARTS

CAR

KEYS

When

placing

orders

for

spare

parts,

state:

car

Model;

engine

serial

number

serial

number

for

spare

parts,

according

whether

parts

for

engine

running

gear

are

requested;

nwnber

spare

part

parts

order,

given

spare

parts

catalogue.

Each

new

car

equipped

with

two

sets

keys

suit:

ignition

and

starting

switch;

door

locks.

code

number

stamped

key

bow.

have

car

key

duplications

made

through

the

cutting

machine

Ap.

5013.

just

specify

the

code

number

the

key

order

and

relevant

description.

Section

ENGINE

MAIN

SPECIFICATIONS

TROUBLES

AND

CORRECTIONS

REMOVAL

AND

INSTALLATION

DISASSEMBLY

Page

ASSEMBLY

CYLINDER

BLOCK

AND

CRANKCASE

PISTONS·

CONNECTING

RODS

CRANKSHAFT

AND

MAIN

BEARINGS

CYLINDER

HEAD·

VALVES

VALVE

GUIDES·

SPRINGS

AND

ROCKERS

VALVE

MECHANISM

TIGHTENING

REFERENCE

BENCH

TEST

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