FIBRO 2480.00.91.30 Bedienungsanleitung
OPERATING INSTRUCTIONS
WPM DATA HOLDER
2480.00.91.30
Operating instructions WPM Data Holder
Document: Operating instructions
Document number: 2.7546.01.0420.0100000
Revision: R04-2020
Version: V01
Language:
In the German language, this document is the original version in the EU language of the manufacturer and is labelled
with the German national flag.
In the language of a country of use, this document is a translation of the original version and labelled with the national
flag of the country of use.
This document is referred to as "instructions" in the following text.
Number of pages in this manual including the title page: 22
These instructions are valid for the product
2480.00.91.30
WPM Data Holder
This document was created by
FIBRO GMBH
August-Läpple-Weg
DE 74855 Hassmersheim
Phone: +49 (0) 62 66 73 0
Fax: +49 (0) 62 66 73 237
E-mail: [email protected]
Internet: www.fibro.de
© All rights to this document are subject to copyright of the author.
Without the prior written permission of FIBRO GMBH, this document must not be copied or
reproduced, either in full or in part.
The instructions are intended only for the operator of the described Component only
and must therefore not be made available to uninvolved third parties - in particular to competitors.
Operating instructions WPM Data Holder 3/22
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Due diligence of the operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Scope of application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Disclaimer of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Purpose of the document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8 Target group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.9 Autor's rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.10 Qualifications of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Components and properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.1 Technical drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.2 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Constructive requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.1 Configuration operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2 Normal operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2.1 Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2.2 Tool check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2.3 Pairing confirmation for WPM Gateway. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.3 Operating mode battery empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.1 Changing the lithium metal battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.1 Disposing of the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9 Indexes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9.1 Third-party products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9.2 Index of tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10.1 Personal notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4/22 Operating instructions WPM Data Holder
Introduction
1 INTRODUCTION
Read through these instructions carefully before use and store them.
These instructions contain the following important information on the product:
• Proper use
• Safety
• Mounting
•Use
• Maintenance
• Disposal
Proper use also involves
• Reading these instructions
• Complying with the safety information they contain
• Complying with the applicable documents
• Complying with the maintenance requirements
Give these instructions to the user after mounting is complete, and give them to the new owner
if the product is sold.
1.1 Intended use
• This product is intended only for industrial use in the territory of the European Union and in
countries that have been recognised by standards and certificates of the European Union.
Country-specific restrictions may exist concerning communication via Bluetooth outside of the
European Union.
• The WPM system is intended only for industrial use in machinery and plant technology.
• The product is a telecommunications product.
• The product may be used only in a technically flawless state, for its intended use, in compli-
ance with the relevant provisions and with safety and potential dangers kept in mind.
• Detected disruptions, especially those which could impair safety, must be redressed imme-
diately.
All forms of usage deviating from the one described in the section on proper use and in the rel-
evant documentation is not proper and is thus prohibited.
• The distributing companies and manufacturers assume no liability for damage in the event
of improper use.
• The manufacturer assumes no liability for equipment, its usage and consequences.
• The operator shall be the sole bearer of all risks associated with improper use.
Operating instructions WPM Data Holder 5/22
Introduction
1.2 Foreseeable misuse
Any use that does not comply with the intended use, is considered misuse of the product and
is prohibited.
The product must not be stressed beyond its load limits.
The following instances, among others, are considered misuse:
• It is used for applications which the manufacturer has not explicitly approved. The state-
ments contained in the safety notes in the relevant documentation must be observed!
• Construction changes that destroy the original state.
• Improper system programming or configuration. The operator bears sole responsibility and
risks for using, programming and configuring the system.
• Usage in explosive atmospheres.
• Usage in explosive areas.
• Usage in medical areas.
• Usage in residential areas.
• Usage in applications that are relevant to security.
• Private use.
1.3 Due diligence of the operator
This Component is designed and manufactured by FIBRO GMBH according to the state of the
art. The requirements for ensuring safety and protection of health have been fulfilled.
However, this safety can be achieved in operational practice only when all required applicable
measures have been taken. The operator of the Component must plan these measures and
control their implementation.
The operator is responsible for the safe operation of the Component.
The operator must make sure that
• the Component is used only as intended.
• the Component must be operated only in a fully functional state with all mechanical and elec-
trical safety devices in place.
• a copy of these instructions and of all other applicable documents is always available in a
complete and legible condition at the operation site of the Component. All persons required
to work with the Component must be able to consult these instructions at any time.
• only personnel in accordance with 1.10 "Qualifications of personnel" is used at the Compo-
nent.
• personnel are familiar with these instructions, in particular with the safety information con-
tained therein.
• the responsibilities of this personnel are clearly defined and observed.
• personnel are regularly instructed in all applicable issues related to occupational health and
safety and environmental protection.
• all danger signs fitted to the Component have not been removed and remain legible.
• operating instructions related to the work safety and accident prevention are enacted.
• national accident prevention regulations and company regulations are complied with.
• personal protective clothing is available where required.
6/22 Operating instructions WPM Data Holder
Introduction
1.4 Scope of application
These instructions apply to the product with the description “WPM Data Holder” manufactured
by FIBRO GMBH DE 74855 Hassmersheim.
If you do not have the proper instructions for your product, contact
FIBRO GMBH DE 74855 Hassmersheim.
1.5 Disclaimer of liability
FIBRO GMBH guarantees the described function of the product as stated in advertising and
product information.
Further product properties are not confirmed. FIBRO GMBH assumes no liability for efficiency
and flawless functioning if the product is used for a purpose other than the one addressed in the
chapter “Proper use”. Compensation for damage is generally precluded.
If this product is used in environments for which it is not suitable or which do not fulfil the tech-
nical standards, FIBRO GMBH shall not be held responsible for the consequences.
FIBRO GMBH assumes no liability for damage to facilities and systems near the product caused
by a defect in the product or an error in these instructions.
FIBRO GMBH is not responsible for the violation of patents and/or the rights of third parties out-
side of the Federal Republic of Germany.
FIBRO GMBH is not responsible for damage caused by improper operation and failure to follow
the instructions provided in this document.
FIBRO GMBH is not liable for lost profit and subsequent damage resulting from failure to comply
with safety and warning notes.
The products from FIBRO GMBH are state of the art in science and technology.
FIBRO GMBH continually conducts studies of the products and the market in order to continu-
ally improve and further develop its products.
1.6 Purpose of the document
These instructions describe the operation of the product and contain important information on
correct use.
Read these instructions before working on or with the product. The instructions contain import-
ant information for your personal safety. All persons who work on or with the product at some
phase in the product’s life must read and understand the instructions.
The instructions must be available at the location where the product is used and throughout its
entire lifespan. They must be given to the new owner if the product is sold.
The safety notes in the individual chapters must be observed.
These instructions and the other applicable documents are not subject to an automatic change
service.
We reserve the right to make changes to the data and figures mentioned in these instructions
due to technical developments. FIBRO GMBH can supply the current issue.
Operating instructions WPM Data Holder 7/22
Introduction
1.7 Definitions
The following table lists terms and gives a short explanation for getting started.
Some terms are described in detail in the “Product description” chapter.
Tab. 1-1 Definition of terms
1.8 Target group
These instructions are oriented towards persons who commission, configure, operate and main-
tain the product WPM Data Holder.
1.9 Autor's rights
The product WPM Data Holder and these instructions are protected by copyright. Reproduction
without approval shall be prosecuted in court.
We reserve all rights to these instructions, including reproduction and/or copying in all imagin-
able forms, e.g. by photocopying, printing, copying to any data media whatsoever and in trans-
lated form.
These instructions may be reprinted only with written approval from FIBRO GMBH.
The technical state at the time of the delivery of the product WPM Data Holder and the associ-
ated instructions shall be decisive if no other information is provided.
We reserve the right to make technical changes without giving special notice. Earlier instructions
shall lose their validity. The general sales and delivery conditions of
FIBRO GMBH apply.
The products, names and logos mentioned serve informational purposes only and may be trade-
marks of the respective owner. This shall require no special indication.
Term Definition of terms
Users Users are people who have been created in the system.
Operator Person or organisation which uses the product or system re-
sponsibly.
8/22 Operating instructions WPM Data Holder
Introduction
1.10 Qualifications of personnel
Special qualifications are required for personnel performing specific tasks.
Among other things, knowledge of first aid measures and local rescue facilities is required.
Tab. 1-2 Qualifications of personnel
Qualified experts are persons who, due to their education, experience, training, and knowledge
of relevant standards, provision, accident prevention regulations, and operating conditions, are
authorised to perform the required tasks whilst recognising and preventing possible dangers.
Trained personnel are persons who have been trained by the manufacturer or the operating
company for a specific set of tasks or activities. Trained personnel are authorised to perform the
tasks or activities which correspond to the level of knowledge achieved from the training.
Trained personnel have been informed about possible dangers and can recognise and avoid/
prevent these.
Instructed personnel are persons who have been authorised by the manufacturer or the operat-
ing company to perform a specific set of tasks or activities independently.
Electrical equipment Qualified experts from the electrical trade (as
defined for specialists in IEC 364)
Transport Trained personnel
Assembly work Trained personnel
Commissioning Trained personnel
Inspections Instructed personnel
Cleaning Instructed personnel
Maintenance Trained personnel
Repair Qualified expert
Decommissioning Qualified expert
Disassembly Qualified expert
Operation Instructed personnel
Troubleshooting Trained personnel
Changing control parameters Qualified experts
Operating instructions WPM Data Holder 9/22
Safety
2SAFETY
2.1 Safety instructions
These instructions contain safety notices intended to draw attention to possible dangers that
should be observed to prevent injury.
The pertinent text describes
• the type of danger
• the source of danger
• the options for preventing injuries
• the consequences in case of non-observance of the warning notices
The safety instructions are emphasised by a colour signal bar with warning triangle and signal
word.
The signal bars have the following meaning:
DANGER!
A safety notice on a red signal bar with the signal word DANGER designates a hazard
with a high risk level which, if not avoided, will result in death or severe injury.
WARNING!
A safety notice on an orange signal bar with the signal word WARNING designates a haz-
ard with a medium risk level which, if not avoided, might result in death or severe injury.
CAUTION!
A safety notice on a yellow signal bar with the signal word CAUTION designates a hazard
with a low risk level which, if not avoided, could result in minor or moderate injury.
2.2 General instructions
In addition to the safety notices, these instructions contain information that must be observed to
prevent property damage.
The pertinent text describes
• the possible reason for property damage
• the possibilities for preventing property damage
Notices of possible property damage are emphasised by a blue signal bar and the signal word
ATTENTION.
NOTICE
Notices for the prevention of property damage are not related to possible injuries.
Furthermore, these instructions contain general information on use.
General information on use and tips for certain applications are emphasised with a blue
information symbol.
10/22 Operating instructions WPM Data Holder
Product description
3 PRODUCT DESCRIPTION
3.1 Components and properties
The product WPM Data Holder is part of the pressure monitoring system. It is a component spe-
cially developed for monitoring and registering
FIBRO WPM Pressure Sensors located inside or outside of a registered pressing tool.
In the following text of these instructions, the product WPM Data Holder is referred to as Com-
ponent.
The WPM Data Holder transmits measured data and status information using the Bluetooth LE
4.0 standard in the
FIBRO payload protocol.
In addition, the following work together: the WPM Pressure Sensor, the WPM Gateway to be
included in the local PLC, and the WPM configuration software, theWPM app, as well as addi-
tional programmes with the WPM Data Holder used only in FIBRO’s plant.
3.2 Accessories
No additional accessories are planned for the WPM Data Holder.
Two lithium metal batteries from FIBRO are needed for operation. In keeping with the evaluation
of the measured data and statuses of the WPM Data Holder, they must be replaced on a regular
basis to ensure proper functioning.
3.3 Technical data
The battery contains the hazardous material lithium thionyl chloride
Voltage supply: 3.6V, 2 FIBRO lithium metal batteries
Temperature range: -10°C to +80°C
Protection class: IP65, glued and screwed together
Size: 44 mm x 50 mm x 111 mm
Weight: 0.3 kg
Plastic housing: PA6
Flange plate: Aluminium
Operation and display: 2 keys and 2 bi-colour LEDs (red/green)
Radio technology: Bluetooth LE 4.0 2.4 GHz
Permitted countries: The territory of the European Union and countries which have
been recognised by standards and certificates of the European
Union
USA and Canada
Inhaltsverzeichnis
