Fimer FLEXA Bedienungsanleitung

Installation manual

FIMER FLEXA AC Wallbox

SAFETY INSTRUCTIONS

ATTENTION –AThis manual contains important safety instructions that must be followed

during installation and maintenance of the equipment.

KEEP THIS MANUAL

READ THE MANUAL –EKeep this document in a safe place for easy access at all times

during installation and maintenance.

THE INSTALLER MUST READ THIS DOCUMENT IN ITS ENTIRETY BEFORE INSTALLING THE

EQUIPMENT

READ THE MANUAL –EOperators are required to read this manual and to comply strictly

with the instructions it contains.

FIMER cannot be held responsible for damage caused to persons and/or property, or to the equipment,

if the conditions described below have not been complied with.

The purpose of this document is to support qualified technicians, who have received appropriate

training and/or have demonstrated adequate skills and knowledge in the construction, installation,

operation and maintenance of electrical equipment.

The warranty requirements are contained in the Terms and Conditions of Sale section included with

the purchase order for this product.

NOTE –DAny modification not approved by FIMER will immediately invalidate the

product warranty.

WARRANTY AND DELIVERY CONDITIONS

The warranty conditions are considered valid if the customer complies with the instructions contained

in this manual; any deviation from the warranty conditions with respect to what is described below

must be expressly indicated in the purchase order.

FIMER declares that the equipment complies with the legal provisions currently in force in the country

of installation and has issued the relative declaration of conformity.

FIMER assumes no responsibility for failure to comply with the instructions for proper installation and

cannot be held responsible for the systems upstream or downstream of the equipment supplied.

It is absolutely forbidden to modify the equipment. Any modification, manipulation or alteration of the

hardware or software not expressly agreed with the manufacturer will immediately void the warranty.

Due to the large number of possible combinations of system configurations and installation

environments, it is essential to check the following before installing the product: adequate space for

housing the equipment, ambient noise produced by the environment and possible flammable

conditions.

FIMER cannot be held responsible for defects or malfunctions deriving from: improper use of the

equipment; deterioration due to transport or particular environmental conditions; incorrect or

insufficient maintenance; tampering or unsafe repairs; use or installation by unqualified persons.

FIMER is not responsible for any disposal of the equipment, or part of it, that does not comply with

the regulations and laws in force in the country of installation.

PURPOSE AND STRUCTURE OF THE DOCUMENT

This user and maintenance manual is a guide to help you to work safely and carry out the necessary

operations to keep your equipment in good working order.

If the equipment is used in a manner not specified in this manual, the protection provided by the

equipment may be impaired.

This document was originally written in Italian. Therefore, in case of inconsistencies or doubts, ask

FIMER for the original document.

LIST OF DOCUMENTS IN THE APPENDIX

READ THE MANUAL –EIn addition to this user manual, product documentation can be

consulted and downloaded by visiting www.fimer.com.

READ THE MANUAL –EThis document only contains the information deemed necessary

for the use and routine maintenance of the equipment.

SKILLS AND REQUIREMENTS OF THE OPERATOR AND MAINTENANCE PERSONNEL

READ THE MANUAL –EPersonnel involved in the use, maintenance and installation of the

equipment must be qualified by FIMER (by means of a letter certifying their qualification)

for the activities described and must reliably demonstrate their ability to correctly interpret

what is described in the manual.

ATTENTION –AThe installation must be carried out by FIMER-qualified installers and/or

FIMER-authorised electricians in accordance with the regulations in force in the country

of installation and in compliance with all safety regulations for carrying out electrical work.

FORBIDDEN –HIt is forbidden to entrust the installation or maintenance of the product to

unqualified persons or those in an altered physical or mental state.

ATTENTION –AThe customer bears civil responsibility for the qualification and mental or

physical state of the personnel who handle the equipment. Such personnel must always use

the personal protective equipment (PPE) required by the laws of the country of destination

and by the instructions of their employer.

Table of content

1. General information

1.1 .......................................................................................................Fields of use 7

1.2...................................................................................Symbols and definitions 8

1.3....................................................................Product dimensions and features 10

1.4........................................................................ Available models and versions 11

1.4.1 ................................................................... Features of Stand Alone model 11

1.4.2.................................................................... Features of Inverter Net model 11

1.4.3 ...................................................................... Features of Future Net model 11

1.4.4............................................................................ Master/Slave functionality 12

1.5...............................................................................................................Support 12

1.6....................................................................................................Technical data 13

2. Safety and equipment

2.1 .................................................................................................Safety warnings 14

2.2 .........................................................................................................Proper use 14

2.3............................................................................................... Product handling 15

3. Installation

3.1 ..................................................................................Preparing for installation 16

3.2....................................................................................................Tools required 17

3.3.............................................................................................. Package contents 17

3.4...................................................................................... Space and positioning 18

3.5.......................................................................................................... Unpacking 19

3.6...................................................................... Wall mounting plate installation 20

3.7........................................................................FLEXA AC Wallbox installation 21

3.8........................................................... Connection of power and earth cables 22

3.9............................................................Residual-Current device management 26

3.10 ...............................................................Communication cables connection 28

3.11 ...............................................................................................Port description 29

3.11.1 ....................................................................................... AC Relé OUT-J31 30

3.11. 2 ..........................................................................................CT Sensor – J4 30

3.11.3 .........................................................................................Gigabit Ethernet 31

3.11.4 .............................................................................. RS-485 Smart Grid-J5 31

3.11.5 ................................................................................ RS-485 Mid Meter-J6 34

3.12 .........................................................................Dynamic Power Management 35

3.12.1 ................................................................................ CT sensor installation 35

3.12.2 ..........................................................................External meter installation 36

3.12.3 ....................... FLEXA AC Wallbox Inverter Net and REACT 2 integration 38

3.12.4 ................................... FLEXA AC Wallbox integration with solar inverters 40

3.13 .......................................................... Closing operations and power supply 41

4. First start-up and configuration

4.1 ..................................................................................................... LED behavior 42

4.2 .......................................................................LED behavior during operation 43

5. Operating instructions

5.1 ..................................................................... Preliminary charging operations 44

5.2......................................................................................... Charging operations 45

5. 2.1 ................................................................................................Open access 46

5.2.2 ................................................................................Remote authentication 46

5.2.3 ..................................................................................................Local RFID 47

5.2.4 ................................................................ Authentication via service center 47

5.3........................................................................................ RFID card operations 48

5.4....................................................................................... MyFIMERwallbox App 49

5.4.1 ..........................................................................FLEXA AC Wallbox pairing 49

5.4.2............................................View, add and delete your FLEXA AC Wallbox 49

5.4.3........................................................................................Firmware upgrade 50

5.4.4.............................................................................................DPM activation 50

5.4.5.......................................................................................... User limit setting 50

5.4.6.......................................................................................... Charging modes 51

5.4.7................................................................................................Consumption 51

5.4.8...................................... Monitoring consumption in multi-user applications 51

5.4.9............................................................................................... Active alarms 52

6. Troubleshooting

6.1 ........................................................................................ Alarms and warnings 53

6.1.1 .............................................................................................. Global alarms 54

6.1. 2 ...........................................................................................Global warnings 54

6.1.3 .............................................................................................. Socket alarms 55

6.1.4 .......................................................................................... Socket warnings 55

7. Maintenance

8. Decommissioning and disposal

1. General information

FIMER FLEXA AC Wallbox is the AC charging solution for powering electric vehicles, ideal for public,

semi-public and residential applications: it is available in single-phase or three-phase configurations

and can be equipped with a Type 2 SOCKET or a Type 2 CABLE or a Type 3A SOCKET (according

to the IEC 62196-2 standard). Other types of connectors are not supported.

Characterised by significant robustness and ease of use, this device allows you to charge an electric

vehicle up to a maximum of 22 kW (with Type T2 socket or cable) or up to 3.7 kW (with Type 3A socket).

ATTENTION –APrepare and size the entire power supply system in compliance with the

local and international standards in force according to the product version and the power

rating chosen.

READ THE MANUAL –EThis document describes how to install, configure, and maintain

the product.

A description of the features of the equipment is provided to identify its major components and specify

the technical terminology used in this manual.

This chapter contains information on models, details on equipment, features and technical data,

overall dimensions and identification of the equipment.

In some cases, it may be necessary to document the software configuration features separately by

consulting additional documentation to this manual intended for specialised FIMER-trained technicians

(e.g. sim data, etc.).

1.1 Fields of use

FIMER shall not be liable for damage of any kind resulting from incorrect or careless operations.

FORBIDDEN –HThe equipment may not be used for any purpose other than that intended in

the field of use. The equipment must not be used by inexperienced personnel, or even by expert

personnel if operations are carried out on the equipment that do not comply with this manual

and the accompanying documentation.

This equipment is a charging device for electric vehicles; the following classification (according to IEC

61851-1) identifies its characteristics:

• Power supply: permanently connected to the AC power supply grid

• Output: alternating current

• Environmental conditions: outdoor use

• A device for places with free access

• Fixed installation on wall or dedicated FIMER FLEXA Stand-Basic

• Protection against electric shock: Class I

• Charging type: Mode 3 according to the IEC 61851-1 standard

• Optional function for ventilation not supported

ATTENTION –AIn case of installation in TN-type earthing systems, there may be additional

specific local regulations regarding system safety and protection against faults that the installer

must understand and implement.

ATTENTION –AThe device can be used for the European and Australian markets, as up to date

certifications have been issued.

IT IS STRICTLY PROHIBITED TO:

FORBIDDEN –HInstall the equipment in environments subject to particular flammability

conditions or in adverse or unpermitted environmental conditions

FORBIDDEN –HUse the equipment with defective or disabled safety devices

FORBIDDEN –HUse the equipment or parts of the equipment by connecting it to other machines

or equipment, unless expressly provided for

FORBIDDEN –HModify operating parameters that are not accessible to the operator and/or

parts of the equipment to alter its performance or make changes to its insulation

FORBIDDEN –HClean the product with corrosive products that could damage parts of the

equipment or generate electrostatic charges

FORBIDDEN –HUse or install the equipment or any associated parts thereof without having

read and properly understood the contents of the operation and maintenance manual

1.2 Symbols and definitions

In this manual and/or in some cases on the equipment, dangerous zones/components are indicated

by signs, labels, symbols or icons.

Symbol Description

GENERAL WARNING

IT IS MANDATORY TO CONSULT THE ORIGINAL MANUAL AND ADDITIONAL

DOCUMENTATION

PROHIBITION OR RESTRICTIONS

IT IS COMPULSORY TO PERFORM THE DESCRIBED OPERATIONS USING

THE CLOTHING AND/OR PROTECTIVE EQUIPMENT PROVIDED BY THE

EMPLOYER

ALTHOUGH THEY ARE NOT MADE OF MATERIALS THAT ARE HARMFUL TO

HEALTH, THE PRODUCTS SHOULD

SIGN FOR ELECTRICAL VOLTAGE HAZARD

SIGN FOR OBLIGATION TO READ THE INSTRUCTIONS

ELECTRONIC DEVICE INSTALLATION CARRIED OUT BY QUALIFIED

PERSONNEL ONLY

With respect to the symbols on the product’s nameplate, we shall identify the labeling not shown above

as follows:

44 x 130 mm

Product description

(model and version)

Product commercial code

EAN product code

Electrical characteristics

QR code for link to FIMER website

Part and Serial Number

data

Week (first 2 digits) and year

(last 2 digits) of production

Stick the QR code label in this

space

Label to removed and stuck in the

space below:

1.3 Product dimensions and features

Weight: 7 kg (socket version) and 8.5 kg (cord version)

Dimensions: 300 x 480 x 145 mm (socket version),

300 x 480 x 220 mm (cord version)

145

300

480

A. FRONT COVER

B. REAR CASING

C. FIXING PLATE

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