First Choice T2 Polis MC18 Bedienungsanleitung
SPARE PARTS DIAGRAM FOR
First Choice Group
Blakeney Way, Kingswood Lakeside
Cannock, Staffs, WS11 8LD
TEL: 01543 577778 FAX: 01543504141
Email: [email protected]
Web: www.firstchoice-cs.co.uk
Bakery Oven
T2 Polis MC18
T3 Polis MC18
T4 Polis MC18
T6 Polis MC18
1
INDEX
1. INTRODUCTION.................................................................3
2. HOW TO USE THIS MANUAL.......................................4
3. SPECIFICATIONS..............................................................6
3.1. Identification of the product...................................................................6
3.2. Conformity to directives........................................................................6
3.3.Envisaged use.......................................................................................6
3.4.Technical specifications.........................................................................8
4. INSTALLATION WARNINGS..........................................9
4.1. Delivery checks.....................................................................................9
4.2. Choice of place of installation.............................................................10
4.3. Electrical connection...........................................................................10
5. INSTALLATION..................................................................12
5.1. Check list............................................................................................12
5.2. Choice of the place of installation of the oven....................................12
5.3. Moving the module .............................................................................12
5.4. Mounting the module..........................................................................13
5.5. Connecting the steam outlet...............................................................13
5.6. Checks before start up........................................................................15
6. CONTROL PANEL............................................................16
6.1 DESCRIPTION OF CONTROLS .........................................................16
7. FUNCTIONS.......................................................................17
7.1. SYSTEM FUNCTIONAL STATES......................................................17
7.1.1. Standby on/off button ...............................................................17
7.2. SETTINGS..........................................................................................17
7.2.1. Set temperature setting .......................................................17
7.2.2. Upper and lower element setting ..............................................17
7.2.3. Economy button........................................................................18
7.2.4. Start/Stop button........................................................................18
7.2.5. Oven light button ......................................................................19
7.2.6 Light switch for suction hood - Light switch for steam generator
................................................................................................................19
7.3. PROGRAMMING................................................................................19
7.3.1. Clock and day setting....................................................................19
7.3.2. Baking cycle programming............................................................20
7.3.3. Auto switch-on programming ........................................................21
7.3.4. Timer setting .................................................................................22
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7.4. ALARMS.............................................................................................23
7.4.1. OVERTEMPERATURE ALARM....................................................23
8. THE USE OF THE OVEN..............................................24
8.1. Preparations for use ...........................................................................24
8.2. Switching on the control panel............................................................24
8.3. Settings...............................................................................................24
8.4. Starting baking....................................................................................24
8.5. Loading the oven................................................................................25
8.6. PROGRAMMING................................................................................25
8.6.1. Programming the clock .................................................................25
8.6.2.Programming temperature setting..................................................26
8.6.3. Programming on time for the oven roof and bedplate resistors....26
8.6.4. Programmed switching..................................................................26
8.7. General indications for good baking...................................................27
8.8. Switching off .......................................................................................29
8.9.Cleaning...............................................................................................29
9. CLEANING...........................................................................30
9.1. Cleaning of any visible glass and stainless steel parts.......................30
9.2. Cleaning of any refractory part ...........................................................30
9.3. Cleaning the oven’s baking chamber..................................................31
9.4. Cleaning the external surface.............................................................31
10. MAINTENANCE..............................................................32
10.1. ORDINARY MAINTENANCE WORK................................................32
10.1.1. Light replacement........................................................................32
10.2. Electrical diagram.............................................................................33
10.3. Adjustment for different feed voltages..............................................33
10.3.1. The cabling for the resistor wires................................................33
10.3.2. The cabling for the feed to the control panel...............................33
10.3.3. Application of new label ..............................................................34
10.4. Exploded views and spare parts list .................................................34
11. DECOMMISSIONING AND DEMOLITION...........41
3
1. INTRODUCTION
The modular “TEOREMA POLIS” ovens represent the new way of
making traditional pastry ovens.
They are designed and manufactured to demanding mechanical
and electrical standards and are built to last.
“TEOREMA POLIS” has been designed having in mind the end
user.
“TEOREMA POLIS” has a complete range to satisfy
everybody’s needs.
Dr. Zanolli S.r.l. thank you for the preference given to our company.
We at Zanolli can assure you that you have made a good choice as
we have been making quality products for decades now and have
never engaged in counterproductive penny-pinching in our selection
of the best available materials.
4
2. HOW TO USE THIS MANUAL
This manual should be kept near to the equipment itself so that
it can be quickly and easily consulted. The manual must travel with
the equipment if it is moved to another owner, as the latter may not
be considered complete or safe without it.
Please take note of the code and revision numbers which are
behind the back cover. If this copy should get mislaid or destroyed,
you can order another one by referring to the codes.
This manual is divided up into a number of chapters. All of
these should be read by the installers, maintenance staff and the
final user, both in relation to its safe use and in order to obtain the
best results from this product.
Despite this we also give below some useful indications on how to
look things up quickly in the various chapters.
The paragraphs with this symbol contain essential safety
information. They must all be read both by the installers and by
the final user and any of his staff who may use equipment. Dr.
Zanolli S.r.l. shall not be held liable for any damage which may
occur as a result of failure to observe the norms indicated in
these paragraphs.
The paragraphs with this symbol contain important information
which can be used to avoid damage caused to the equipment .
It is the user’s own interest also to read these paragraphs
carefully.
Chapter 3 describes the field of use of the equipment and provides
the characteristics and figures which may be needed when
choosing, installing and using it. It should be used as a reference to
check the use which is intended to be made of the equipment
5
corresponds to that for which it was designed, and whenever is
necessary, to know an exact size value relating to the equipment.
Chapter 4 and 5 provide all the information necessary for the
installation of the equipment. The manual is primarily written for
specialised staff but may be read in advance also by the final user
to prepare and set up the space and necessary for the proper
working of the equipment.
Chapter 6 is for reference when the user wishes to clarify specific
aspects of the control panel . It is not advisable to use this chapter
as a way to learn how to use the equipment from scratch.
Chapter 7 is useful for the user who has to learn to use the oven. It
guides the user through essential operations for switching on, use
and switching off of the equipment in safety. To exploit all of the
possibilities of the equipment the user should refer to chapter 6.
Chapter 8 provides all the information required for the cleaning of
the equipment i.e. all those operations which have to be carried out
by the user in order to ensure that the equipment continues to
function safely ( especially from the point of view of hygiene ) and
generally obtains the best result at all times.
Chapter 9 provides the information necessary for proper periodic
and extraordinary maintenance, e.g. repairing or replacing parts of
the equipment.
This chapter also has an exploded view of the equipment and list of
spare parts to make ordering and replacing any damaged part
easier.
These maintenance operations must be carried out by
specialised staff.
6
3. SPECIFICATIONS
3.1. Identification of the product
This is the manual for the following baking modules from the
Teorema Polis series:
T2 POLIS/MC18, T2 POLIS/MC28,
T3 POLIS/MC18, T3 POLIS/MC28,
T4 POLIS/MC18, T4 POLIS/MC28,
T6 POLIS/MC18 and T6 POLIS/MC28
3.2. Conformity to directives
The following baking modules:
T2 POLIS/MC18, T2 POLIS/MC28,
T3 POLIS/MC18, T3 POLIS/MC28,
T4 POLIS/MC18, T4 POLIS/MC28,
T6 POLIS/MC18 and T6 POLIS/MC28
bear the following compulsory mark:
which guarantees their conformity to the following European
directives:
- 89/336 CEE electromagnetic compatibility
- 73/23 CEE low voltage
3.3.Envisaged use
The following baking modules:
T2 POLIS/MC18, T2 POLIS/MC28,
T3 POLIS/MC18, T3 POLIS/MC28,
T4 POLIS/MC18, T4 POLIS/MC28,
T6 POLIS/MC18 and T6 POLIS/MC28
have been designed to bake pastry products.
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The baking modules:
T2 POLIS/MC18, T2 POLIS/MC28,
T3 POLIS/MC18, T3 POLIS/MC28,
T4 POLIS/MC18, T4 POLIS/MC28,
T6 POLIS/MC18 and T6 POLIS/MC28
are intended for professional use in the food industry and are
exclusively intended to be used by qualified staff.
The operations envisaged in normal usage are the opening and
closing of the doors, the loading and unloading of the products from
the bedplates of the baking chamber, switching on, regulation,
switching off and cleaning of the equipment.
8
3.4.Technical specifications
The following table shows the baking modules’ technical
specifications
T2
POLIS
MC18
(MC28)
T3
POLIS
MC18
(MC28)
T4
POLIS
MC18
(MC28)
T6
POLIS
MC18
(MC28)
Units of
measure
-ment
Weight Kg
External dimensions 34x125x87
(46x125x87) 34x166x87
(46x166x87) 34x125x147
(46x125x147) 34x166x147
(46x166x147) cm
Baking chamber size 18x83x66
(28x83x66) 18x124x66
(28x124x66) 18x83x126
(28x83x126) 18x124x126
(28x124x126) cm
Number of 60x40
baking sheets 2 3 4 6 n°
Electrical feed three-phase or three-phase + neutral
Voltage 230 or 400 Vac
Frequency 50 or 60 Hz
Current at 400V 50Hz 8.7 11.3 14.5 18.8 A
Current at 230V 50Hz 15 19.6 25.1 32.7 A
Maximum instantaneous
current at 400 V 9.1 11.8 17.4 22.6 A
Maximum instantaneous
current at 230 V 15.7 20.5 30.1 39.3 A
Total electrical power 6 7.8 10 13 KW
Electrical connection plugless 4 or 5 lead cable
Cable length 2 M
Section of lead wires 4 6 (400V) 10 (230V) Mm2
Baking chamber light
Type halogen
Power 50 W
Baking control
Temperature control electronic thermoregulator
Maximum temperature
which can be set 370 °C
Thermostat safety
temperature 400 °C
Power control separate for oven roof and bedplate
Ambient conditions
Temperature 0 - 40 °C
Maximum humidity 95% without condensation
9
4. INSTALLATION WARNINGS
WARNING: These installation instructions are intended
only for staff which is qualified for the installation and the
maintenance of electrical and/or gas plant.
Installation by any other person may cause damage to the
equipment, persons, animals or things.
Furthermore, if it is necessary to make any modifications or
additions to the electrical and/or gas plant, where the equipment is
going to be installed, the person carrying out such alterations must
obtain certification that the works have been carried out in
accordance with the norms in force in that country.
4.1. Delivery checks
Unless otherwise agreed the products are carefully packed in a
strong wooden crate with a blister sheet of nylon to protect them
from shocks and humidity during forwarding and are delivered to the
driver in perfect conditions.
We recommend, however, that packaging is checked on arrival of
the goods, to ensure that there are no visible signs of damage. If
there are any such signs, indicate their nature on the delivery note,
which has to be signed by the driver.
Once the equipment is unpacked, check to see if it has suffered any
damage. Also check that any parts which are delivered unattached
to the equipment are present. If there has been any damage to the
equipment and/or any parts are missing, do not forget that the
forwarding company will accept complaints only up to 15 days from
the delivery day and that dr. Zanolli S.r.l. will not be liable for
damage suffered to its products during transport. We are
nevertheless willing to help you in presenting your complaint.
Dieses Handbuch passt für folgende Modelle
3
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