Fisher 1061 Bedienungsanleitung

www.Fisher.com

Fisher™1061 Pneumatic Piston Rotary Actuator

with Style F & G Mounting Adaptations

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 2.................................

Specifications 2...............................

Educational Services 3.........................

Principle of Operation 3.........................

Installation 3..................................

Actuator Mounting 3..........................

Changing Actuator Mounting 8..................

Pressure Connections 9........................

Adjustment 9..................................

Maintenance 10................................

Disassembly 11...............................

Assembly 12..................................

Locking Mechanism 14..........................

Installing the Locking Mechanism 15.............

Operating the Locking Mechanism 16............

Pipe‐Away Vent 18..............................

Parts Ordering 19...............................

Parts Kits 19...................................

Actuator Repair Kits 19.........................

Pipe‐Away Vent Retrofit Kits 19..................

Parts List 19...................................

Actuator Common Parts 19.....................

Figure 1. Fisher 1061 Actuator with V500 Valve and

DVC6200 FIELDVUE™ Digital Valve Controller

W8380−2

Locking Mechanism Parts 20....................

Pipe‐Away Vent Parts 20........................

Piston/Piston Rod Torquing Fixture 20............

Introduction

Scope of Manual

This instruction manual includes installation, adjustment, maintenance, and parts ordering information for the Fisher

1061 pneumatic piston rotary actuator with F and G mounting adaptations (see figure 1). Instructions for the control

valve, the auxiliary declutchable handwheel actuator, the valve positioner, and accessories are covered in separate

instruction manuals.

Do not install, operate, or maintain a 1061 actuator without being fully trained and qualified in valve, actuator, and

accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to

carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you

have any questions about these instructions, contact your Emerson sales office or Local Business Partner before

proceeding.

Instruction Manual

D100324X012

1061 F & G Actuator

June 2017

Instruction Manual

D100324X012

1061 F & G Actuator

June 2017

Table 1. Specifications

Available Configuration

Double‐acting pneumatic piston rotary actuator for

J throttling service when used with positioner, or

J on‐off service when used with switching devices

Actuator Sizes

J 30, J 40, J 60, J 68, J 80, J 100, J

and J 130,

Cylinder Operating Pressure

Minimum Recommended:

J 1.4 bar (20 psig) without positioner or

J 0.3 bar (5 psig) above actuator requirement with

positioner

Maximum Allowable(1):

Size 30 and 60: 6.9 bar (100 psig)

Size 40: 10.3 bar (150 psig)

Size 68: 5.9 bar (85 psig)

Size 80: 10.3 bar (150 psig)

Size 100: 10.3 bar (150 psig)

Size 130: 10.3 bar (150 psig)

Valve Shaft Diameters, mm (Inches)

Size 30: J 12.7 (1/2), J 15.9 (5/8), J 19.1 (3/4),

J 22.2 (7/8), J 25.4 (1), and J 31.8 (1‐1/4)

Size 40, 60, and 68: J 19.1 (3/4), J 22.2 (7/8),

J 25.4 (1), J 31.8 (1‐1/4), J 38.1 (1/2), J 44.5

(1‐3/4), and J 50.8 (2)

Size 80 and 100: J 44.5 (1‐3/4), J 50.8 (2), and

J 63.5 (2‐1/2)

Size 130: J 76.2 (3), J 88.9 (3‐1/2)

Maximum Valve Shaft Rotation

J 90 degrees or J 60 degrees (travel stop required

for 60 degree rotation limit)

Material Temperature Capabilities with Standard

Elastomers(1)

-34 to 82_C (-30 to 180_F)

Pressure Connections

J1/4 NPT internal (standard)

J1/2 and 3/4 NPT internal (optional on sizes 68, 80,

and 100)

J3/4 NPT internal for Pipe-Away Vent option

J1 NPT internal for size 130

Travel Indication

Graduated scale and pointer located on actuator

cover at actuator end of valve shaft

Mounting Positions

See figure 2

Approximate Weights

Size 30: 22 kg (49 lb)

Size 40: 29 kg (63 lb)

Size 60: 39 kg (86 lb)

Size 68: 56 kg (123 lb)

Size 80: 122 kg (246 lb)

Size 100: 135 kg (298 lb)

Size 130: 299 kg (660 lb)

1. The pressure/temperature limits in this manual and any applicable standard or code limitation for valves should not be exceeded.

Description

The 1061 actuator is a double‐acting pneumatic piston rotary actuator for use with rotary‐shaft valves having splined

valve shafts. The 1061 actuator can be used for either throttling or on‐off applications.

The style G mounting bracket is for Fisher 9500 valves only. The style F mounting bracket is for all other rotary valves.

Specifications

Specifications are shown in table 1 for 1061 actuators. Specifications are stamped on the nameplate. Refer to the

actuator nameplate for the construction setting and serial number for the actuator when it originally came from the

factory.

Instruction Manual

D100324X012

1061 F & G Actuator

June 2017

Educational Services

For information on available courses for 1061 Style F and G actuators, as well as a variety of other products, contact:

Emerson Automation Solutions

Educational Services - Registration

Phone: 1-641-754-3771 or 1-800-338-8158

E-mail: [email protected]

emerson.com/fishervalvetraining

Principle of Operation

Piston movement is accomplished by loading air pressure on one side of the piston, and unloading air pressure from

the other side of the piston. If no positioner is used with the control valve, a loading device, such as a 4‐way switching

valve, must be provided. Such a device is not furnished with the actuator.

Refer to the separate valve positioner instruction manual for the 1061 actuator principle of operation with positioner.

Installation

When an actuator and valve are shipped together, the actuator is normally mounted on the valve. Follow the valve

instructions when installing the control valve in the pipeline. If the actuator is shipped separately or if it is necessary to

mount the actuator on the valve, perform the procedures presented in the Actuator Mounting section.

WARNING

To avoid personal injury, always wear protective gloves, clothing, and eyewear when performing any installation

operations.

To avoid personal injury or property damage caused by bursting of pressure retaining parts, be certain the service

conditions do not exceed the limits given in table 1 or on the nameplate. Use pressure limiting or pressure relieving devices

to prevent the cylinder pressure from exceeding the maximum allowable cylinder operating pressure.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

Actuator Mounting

Use the following steps to connect a valve and actuator that have been ordered separately, or if the valve or actuator

were separated for maintenance purposes.

Key numbers used in this procedure are shown in figures 8, 9 and 11.

WARNING

Perform the steps in the WARNING at the beginning of the Maintenance section.

Instruction Manual

D100324X012

1061 F & G Actuator

June 2017

1. Refer to instructions in the appropriate valve instruction manual.

2. If a valve positioner is installed on the actuator, remove the positioner.

On the travel indicator side of the actuator:

3. Remove the cap screws and washers (keys 35 and 76), and remove the actuator cover (key 34). If an optional

manual handwheel actuator is being used, it will be removed with the cover.

4. If the lever (key 28) is attached to the rod end bearing (key 12), remove the cap screw and hex nut:

D For size 30, 40, 60, and 68 actuators, remove the cap screw and hex nut (keys 13 and 14).

D For size 80 and 100 actuators, remove the cap screw, washer, and hex nut (keys 13, 84, and 85).

D For size 130 actuators, remove the cap screw and locknut (keys 13 and 85).

On the valve side of the actuator:

5. The actuator is normally positioned vertically with the valve in a horizontal pipeline. Refer to figure 2 for available

mounting styles and positions that match your application. Also, refer to the lever/shaft orientation provided in the

valve instruction manual.

CAUTION

It is important, when installing the actuator on the valve, to be sure that the valve is positioned correctly.

D Note the actuator style, position, and lever in relationship to the valve body and drive shaft end marks (see step 13,

below).

D The valve internal components can be damaged if forced past its fully open or fully closed position.

6. Screw the mounting yoke (key 23) onto the actuator, and tighten the screws (key 24). Slide the actuator onto the

valve shaft, and secure the mounting yoke to the valve body with the valve mounting screws.

7. Tighten the valve mounting cap screws to the bolting torque values given in table 2.

8. Hold the valve in the correct position, and secure it with the cap screws (key 24).

Instruction Manual

D100324X012

1061 F & G Actuator

June 2017

MOUNTING ACTION(1)

VALVE SERIES OR DESIGN VALVE SERIES OR DESIGN

BALL/PLUG

ROTATION TO

V250 V150, V200 & V300 CV500

V500

DISK/BALL

ROTATION TO

V250

8510B, 8532,

8560

& 9500

Right‐Hand PDTC

PDTO

CCW

Left‐Hand PDTC

PDTO

CCW

Left‐Hand

(Optional)(2)

PDTC

PDTO

1. PDTC—Push‐down‐to‐close, and PDTO—Push‐down‐to‐open.

2. A left hand ball will be required for the NPS 3 through 12 Series B and the NPS 14 to 20, with or without attenuator.

Figure 2. Mounting Styles and Positions

2. BY Emerson Automation Solutions DEFINITION:

DFORWARD FLOW IS INTO THE FACE SIDE OF DISK , OR BALL SEALING SURFACE.

DREVERSE FLOW IS INTO THE HUB SIDE OF THE DISK OR BALL.

NOTES:

POSITION 1 IS STANDARD; POSITIONS 2 THROUGH 4 (SHOWN IN DOTTED LINES) ARE ALTERNATES.

LEFT‐HAND

MOUNTING

STYLE C

STYLE D

STYLE B

STYLE A

RIGHT‐HAND

MOUNTING

STYLE A STYLE B

STYLE D STYLE C

POSITION 1

FLOW

POSITION 1

FLOW

STYLES

RIGHT‐HAND MOUNTING

LEFT‐HAND MOUNTING

43A6506‐A

A1579‐5

Instruction Manual

D100324X012

1061 F & G Actuator

June 2017

Table 2. Bolting Torque Values for Valve Mounting Cap Screws

VALVE SHAFT DIAMETER VALVE MOUNTING CAP SCREWS

mm Inch NSm lbf‐ft

12.7 to 25.4 1/2 to 1 80 65

31.8 & 38.1 1‐1/4 & 1‐1/2 135 100

44.5 & 50.8 1‐3/4 & 2 183 135

63.5 2‐1/2 390 290

76.2 & 88.9 3 & 3‐1/2 745 550

On the travel indicator side of the actuator:

9. Screw the left‐hand threaded hex nut (key 71) onto the piston rod (key 10) as far as possible.

10. Screw the turnbuckle (key 70) onto the piston rod as far as possible. Only finger‐tighten it, as this adjustment will

be changed in a later step.

11. Screw the hex nut (key 11) onto the rod end bearing. Then thread this assembly completely into the turnbuckle.

Figure 3. Lever Operating Clearance

NOTE:

KEY 28, LEVER LOCKING SCREW CAP SCREW IS SHOWN IN FIGURES 9 AND 10.

SIZE 30, 40, 60, & 68: 34.9 (1‐3/8)

SIZE 80 & 100: 55.6 (2‐3/16)

SIZE 130: 69.8(2‐3/4 )

OPERATING CLEARANCE

SIZE 30, 40, 60, & 68: 1.6 (1/16)

SIZE 80, 100 & 130: 6.4 (1/4)

(INCH)

13A6446‐A

A3041‐2

12. To aid installation of the lever, apply lithium grease lubricant (key 93) to the valve shaft spline.

For size 80, 100 and 130 actuators, it may be necessary to rotate the set screw (key 82) clockwise slightly to spread the

split portion of the lever and allow installation on the valve shaft.

13. Refer to the appropriate valve instruction manual for lever/shaft orientation marks, and slide the lever into place.

Refer to figure 3 for the appropriate lever operating clearance.

D For size 80, 100 and 130 actuators, when the lever is in place, back off the set screw (key 82) so the lever can be

clamped onto the valve shaft.

Instruction Manual

D100324X012

1061 F & G Actuator

June 2017

D For all sizes: Hold the lever in position, and secure the assembly with the cap screw (key 29).

14. Rotate the lever until the cap screw hole is aligned with the rod end bearing (key 12). You may need to adjust the

turnbuckle to make this alignment.

15. For all actuator sizes, apply thread locking sealant (high strength) (key 83) to the cap screw (key 13) threads.

Table 3. Recommended Bolting Torques

KEY NUMBER

ACTUATOR SIZE

30 40 & 60 68 80 & 100 130

NSm

3 102 102 102 102 123

6 14 14 14 ‐ ‐ ‐ 91

9 61 136 248 ‐ ‐ ‐ 1763

11 34 102 102 475 542

13 80 271 271 271 1763

22 23 68 68 169 162

24 34 81 81 271 257

29 81 271 271 271 970

35 34 81 81 271 257

41 14 14 14 14 14

71 102 163 253 475 542

86 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 861 ‐ ‐ ‐

KEY NUMBER lbfSft

3 75 75 75 75 75

6 10 10 10 ‐ ‐ ‐ 67

9 45 100 257 ‐ ‐ ‐ 1300

11 25 75 75 350 400

13 60 200 200 200 1300

22 17 50 50 125 120

24 25 60 60 200 190

29 60 200 200 200 715

35 25 60 60 200 190

41 10 10 10 10 10

71 75 120 260 350 400

86 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 635 ‐ ‐ ‐

WARNING

Refer to table 3 for bolt torque requirements. Exceeding any torque requirements could damage actuator parts and impair

safe operation. Refer to the Warning at the beginning of the Installation section in this manual.

Note

If the cap screw key number is shown in table 3, torque the cap screws to the value shown in the table for final assembly.

16. Connect the lever to the rod end bearing with the cap screw and hex nut (keys 13 and 14) for size 30, 40, 60, and

68 actuators; with the cap screw, washer, and locknut (keys 13, 84, and 85) for size 80 and 100 actuators; or with

the cap screw and hex nut (keys 13 and 85) for size 130. Torque cap screw and hex nut to the value listed in table 3.

17. Note the valve disk or ball position and direction of rotation.

Instruction Manual

D100324X012

1061 F & G Actuator

June 2017

WARNING

To avoid possible personal injury, do not stroke the actuator while the cover (key 34) is off.

a. If no handwheel actuator is to be used, position the travel indicator (key 38) according to the valve disk or ball

position just noted. Replace the cover (key 34), and secure it with the washers and cap screws (keys 76 and 35). If the

holes in the cover and housing (key 21) do not align, temporarily loosen the cap screws (key 24) and shift the housing

slightly. Do not stroke the actuator while the cover is off.

b. If a manual handwheel actuator is to be used, refer to the separate instruction manual for mounting

instructions.

18. If the 1061 actuator is equipped with an auxiliary handwheel actuator, make certain that a cylinder bypass valve

(key 68, figure 10) is also used to equalize cylinder pressure during handwheel operation. Operating the handwheel

actuator by itself against the force of differential cylinder pressures is difficult or even impossible. Install a bypass

valve as shown in figure 10. If the actuator was equipped with a valve positioner, refer to the positioner instruction

manual mounting procedures.

Changing Actuator Mounting

The actuator is normally positioned vertically in a horizontal pipeline. However, four mounting styles and four

positions are possible for each style. See figure 2.

Be sure to refer to the appropriate valve instruction manual for lever/valve shaft orientation, when changing styles

and/or positions. Most mounting changes will require the actuator lever to change position in relationship to the valve

splined shaft. It is possible to damage the valve if the actuator drives the valve disk or ball past its fully open or fully

closed position.

Refer to the Actuator Mounting section, to disassemble and assemble the actuator when changing the style or

position of the actuator.

CAUTION

Do not use a hammer or similar tool to drive the lever (key 28) off the valve shaft. Driving the lever could damage internal

valve parts. On some valves, driving the lever off the shaft could move the valve disk or ball and bearings away from the

centered position, causing subsequent damage to valve parts as the valve is operated.

If necessary, use a wheel puller to remove the lever from the valve shaft. It is permissible to tap the wheel puller screw

lightly to loosen the lever, but hitting the screw with excessive force could damage valve parts or disrupt the centered

position of the valve disk or ball and bearings.

When changing styles and/or positions, most mounting changes will require the actuator lever to change position in

relationship to the valve splined shaft. It is possible to damage the valve if the actuator drives the valve disk or ball past its

fully open or fully closed position.

Key numbers referenced in the following procedures are shown in figures 8, 9 and 11.

Changing Styles

Style A is right‐hand mounted while Style D is left‐hand mounted. In all other ways, styles A and D are identical.

Style B is right‐hand mounted while Style C is left‐hand mounted. In all other ways, styles B and C are identical.

Instruction Manual

D100324X012

1061 F & G Actuator

June 2017

The actuator housing, for style A & D is turned 180 degrees to convert it to a style B & C, or vice versa. In other words,

the actuator cover (key 34) is removed and placed on the mounting yoke (key 23) side.

The mounting yoke is placed on the cover side of the actuator housing (key 21). The lever (key 28) must be removed

and replaced during the procedure. Refer to figure 2 and note the relationship of the valve style and the pipeline.

Table 4. Open‐End Wrench Size Required for Turnbuckle Adjustments, Inches

ACTUATOR SIZE TURNBUCKLE (KEY 70) LOWER LOCKNUT (KEY 11) UPPER LOCKNUT (KEY 71)

40 & 60

80 & 100

130

1‐1/8

1‐5/16

1‐7/8

2‐3/4

3/4

1‐1/8

1‐7/8

2‐3/4

1‐1/8

1‐5/16

(1)

1‐7/8

2‐3/4

1. A 3/8‐inch diameter rod is used for tightening.

Changing Positions

The actuator housing (key 21) position, and its orientation with the mounting yoke (key 23) can be changed into four

different positions. Refer to figure 2 and note the possible positions for each style.

Pressure Connections

1. Connect either pipe or tubing between the actuator pressure connections and the instrument. Keep the length of

pipe or tubing as short as possible to avoid transmission lag in the control signal.

2. When the control valve is completely installed and connected to the instrument, check for correct action

(air‐to‐open or air‐to‐close) to match the controlling instrument. For successful operation, the actuator stem and

valve shaft must move freely in response to the loading pressure change on the piston.

Adjustment

The only adjustment on the 1061 actuator is to make sure that the valve disk or ball is correctly closed when the

actuator piston is against the travel stop. For accurate adjustment to the zero‐degree valve disk or ball position, you

must remove the control valve from the pipeline. Refer to the valve instruction manual for instructions during this

procedure.

If the actuator is equipped with a manual handwheel actuator, make sure that the manual actuator is disengaged from

the valve shaft and that the bypass valve (key 68, figure 10) is closed before you perform adjustment procedures.

Perform the following steps to adjust the actuator turnbuckle. A regulated air supply will be required to stroke the

actuator during this procedure. Also, when you perform this adjustment, refer to table 4 for the sizes of open‐end

wrenches required to loosen and tighten the hex nuts and turnbuckle.

Key numbers referenced in this procedure are shown in figures 8,9, and 11.

WARNING

Perform the steps in the WARNING at the beginning of the Maintenance section.

1. Refer to instructions in the appropriate valve instruction manual.

Instruction Manual

D100324X012

1061 F & G Actuator

June 2017

2. Remove the access plate (key 72). Also remove the machine screws (key 73) if present.

Note

The cover (key 34) supports the outer end of the valve shaft and should not be removed during actuator adjustment.

3. Stroke the actuator until you can reach the lower hex nut (key 11) through the access opening. Loosen the hex nut.

4. Stroke the actuator until you can reach the left‐hand threaded upper hex nut (key 71) through the access opening.

Loosen the hex nut.

5. Perform one of the following:

a. Push‐down‐to‐close (extending piston rod closes the valve): Slowly stroke the actuator to the down travel stop.

Refer to the appropriate valve instruction manual to determine the closed position of the valve. Adjust the

turnbuckle (key 70) until the valve is in the closed position. Lock this adjustment with the left‐hand threaded hex

nut (key 71). Stroke the actuator to the up travel stop, and tighten the lower hex nut (key 11). Check thread

engagement distance. The thread engagement should be the distance of the diameter of the thread. Tighten the

lower hex nut (key 11) using the torque values shown in table 3.

b. Push‐down‐to‐open (extending piston rod opens the valve): Stroke the actuator to the up travel stop. Refer to

the appropriate valve instruction manual to determine the closed position of the valve. Check the valve position.

Stroke the actuator until you reach the turnbuckle (key 70) through the access opening. Adjust the linkage.

Stroke the actuator to the up travel stop again, and check the new adjustment. Continue this procedure until the

valve is in the closed position when the actuator piston is resting against the up travel stop. Check thread

engagement distance. The thread engagement should be the distance of the diameter of the thread. Tighten the

lower hex nut (key 11) using the torque values shown in table 3.

6. Replace the access plate (key 72).

7. Loosen the self‐tapping screws (key 39), and adjust the travel indicator (key 38). Re‐tighten the self‐tapping screws.

CAUTION

If using a handwheel actuator, the valve shaft spline could be damaged if excessive torque is applied to the valve shaft by

the manual actuator while the 1061 power actuator is stopped at either end of travel. To protect the valve shaft, perform

the travel stop adjustment procedure found in the separate handwheel actuator instruction manual.

Maintenance

Actuator parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of

inspection and replacement depends upon the severity of service conditions. Instructions are given below for

disassembly and replacement of parts.

WARNING

Avoid personal injury or property damage from sudden release of process pressure or uncontrolled movement of parts.

Before performing any maintenance operations:

D Do not remove the actuator from the valve while the valve is still pressurized.

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