FISNAR DC100 Bedienungsanleitung
DC100 Digital Dispenser Operating Manual
© 2019 Fisnar - 2 - DC100 Rev 11
Table of Contents
Product Safety Statements 4
Specifications 6
Accessories 6
External Controls 7
Machine Setup 8
Dispense Setup 9
Operations 10
Controls 11
Dispense Modes 13
•Purge Mode
13
•Teach Mode
14
•Timed Mode
15
•Time+ Mode
16
•Int Mode
17
Function Menu 18
•Unlock / Lock
19
•
Add Dispense Time
20
•Glue Alarm
21
•Pressure Alarm
23
•Vacuum Alarm
24
•Auto Purge
26
•Power Switch
27
•Dispense Count
27
•Dispense Time
28
•Used Time
28
Calibration 29
•Pressure Regulator Calibration
30
•Vacuum Regulator Calibration
31
External Control 32
•I/O Connections
32
•I/O Schematic
33
•Multiple Dispensers
34
Spare Parts List 35
DC100 Digital Dispenser Operating Manual
© 2019 Fisnar - 3 - DC100 Rev 11
OVERVIEW
Model DC100 Digital Dispenser
The DC100 digital dispenser, with its versatile design, makes it perfectly suited for a wide
variety of dispensing applications; from microdot deposits, to large potting and filling.
•Adjustable air output pressure and vacuum function with digital display.
•A multi-purpose, programmable alarm timer to disable the machine after a specific amount of
time – useful for automated applications and materials with shortened shelf life and/or pot life
(i.e. two-component, pre-mixed frozen, etc.).
•Tolerance on the input air pressure can be set to ensure consistent pressure throughout the
dispensing process.
DC100 Digital Dispenser Operating Manual
© 2019 Fisnar - 4 - DC100 Rev 11
Do not operate the machine in excess of its maximum ratings / settings.
Make sure that the input air supply is clean and dry.
A 5 micron air filter/regulator (part number 560567) is recommended to ensure
the input air supply is clean and dry.
If corrosive or flammable fluids are being used, an inline filter must be installed
to help prevent the fluids from being sucked back into the machine.
The fluid being dispensed may be toxic and / or hazardous. Refer to the Material
Safety Data Sheet for proper handling and safety precautions.
Do not smoke or use near an open flame when flammable materials are being
dispensed.
Do not expose the machine directly to sunlight.
Avoid cleaning the machine with aggressive solvents – neutral detergents are
preferred.
Do not overfill the barrel and/or lay the barrel on its side. This will prevent fluids
from flowing back into the machine – refer to figures A& Bbelow.
DC100 Malfunction
If the machine malfunctions, shut down the machine immediately. This can be
done by either pressing the power switch or disconnecting the power cord.
Always use a piston with the barrel to prevent fluids from flowing back into the
machine
When dispensing low viscosity fluids that require the vacuum be aware not to
increase to a point where fluids begin to run back into the air line potentially
reaching the control box. The vacuum should not be set too high or it will cause
material to creep backwards.
SAFETY
DC100 Digital Dispenser Operating Manual
© 2019 Fisnar - 5 - DC100 Rev 11
Inappropriate Use
If the machine is used in a way other than described in this manual, it may cause damage
to self or property.
Do not use any components with the machine other than Fisnar authorized
components.
Do not use incompatible materials.
Do not make any modifications to the machine.
All repairs are to be done by Fisnar trained employees.
Do not operate the machine in excess of its maximum ratings / settings.
Fire Prevention
Refer to the following instructions to avoid any fire or explosion.
Access your surroundings and the location of the nearest fire extinguisher and
Emergency Exit.
Do not smoke or use near an open flame when flammable materials are being
dispensed.
Immediately disconnect power if any sparking or smoke appears.
Do not expose the machine directly to sunlight.
Maintenance
The DC100 is generally a maintenance free machine. However, to ensure smooth
operation please follow the below instructions.
Only use non-woven cleaners on the LCD.
Avoid cleaning the machine with aggressive solvents – neutral detergents are
preferred.
Ensure that compressed air supply to the machine is clean and moisture free.
Do not lay the barrel on its side. This will prevent fluids from flowing back into
the machine.
SAFETY
DC100 Digital Dispenser Operating Manual
© 2019 Fisnar - 6 - DC100 Rev 11
ACCESSORIES
Item
Description
Quantity
5601890
Power Adaptor (Input: 100 – 240 VAC / Output: 24 VDC)
1
5601888
Foot Pedal
1
561851
Air Inlet Hose Assembly
1
560751LF
Syringe Holder
1
5779K712
Push To Connect Tube Fitting 1/4" Stem OD X 5/32" Tube OD
1
Note: Consumable kit (part # QK-CSK) & needle sample kit (part # QK-NSK) available to purchase separately.
Part # QK-CSK Part # QK-NSK
SPECIFICATIONS
Dimensions (W x D x H): 7.53” x 7.05” x 2.83” (191 x 179 x 72 mm)
Weight: 2.02 lbs (0.92 kg)
Input AC to Power Supply: 100 – 240 VAC, 50 / 60 Hz
Output DC from Power Supply: 24 VDC – 0.75 Amp
Cycle Rate: 600+ cycles / min
Relative Humidity: 20 – 90% (No Condensation)
Operating Temperature: 50 – 104
℉ (
10 – 40
℃)
Timer: 0.008 – 9999 seconds
Air Input: 100 psi (7 bar) max
Air Output: 1 – 100 psi (0.07 – 7 bar)
Standards: CE Approved, RoHS Compliant
DC100 Digital Dispenser Operating Manual
© 2019 Fisnar - 7 - DC100 Rev 11
EXTERNAL CONTROLS
FIG. 1: External Controls
Item Illustration Item Illustration Item Illustration
1
Vacuum Control
7
Scroll Buttons
13
Air Inlet Port
2
Air Outlet Port
8
Shot / Purge Button
14
Foot Pedal Connector
3
Power Button
9
Display
15
Fuse
4 Function / Escape
Button
10 Air Pressure
Regulator 16 Exhaust Port
5
Mode Button
11
Power Input Connector
6
Set Button
12
I/O Connector
1
2
3
4
5
6
7
8
9
16
REAR
14
11
12
13
15
FRONT
10
DC100 Digital Dispenser Operating Manual
© 2019 Fisnar - 8 - DC100 Rev 11
MACHINE SET UP
FIG. 2: Front and Back Views
1. Connect air hose (1) from compressed air 70-100 psi (5-7 bar) to the air inlet port on the back
of the machine. See FIG. 2.
2. Insert the Foot Pedal connector (2) to the port on the back of the machine. See FIG. 2.
3. Connect Electrical Power Cord (3) to the port on the back of the machine. See FIG. 2.
1
2
3
4
DC100 Digital Dispenser Operating Manual
© 2019 Fisnar - 9 - DC100 Rev 11
DISPENSE SETUP
4. Fill the barrel (with barrel tip cap on the barrel) with material to be dispensed. Attach barrel to
barrel adapter head as shown below. See FIG. 3.
Do not overfill the barrel and/or lay the barrel on its side. This will prevent fluids
from flowing back into the machine – refer to figures A& Bbelow.
5. Connect the barrel adapter air tube with the “Air Out” port on the front of the machine. (4)
See FIG. 2.
6. Do not use the Male Adapter with the machine. Cut the adapter off from the hose and insert the
hose directly into the air outlet in the front of the machine.
7. Use adapter 5779K712 push to connect air fitting (1/4” stem x 5/32” tube O.D.) with the air-line
when installing the hose into the air out fitting in the front of the machine.
FIG. 3: Dispense Setup
A
B
C
D
DC100 Digital Dispenser Operating Manual
© 2019 Fisnar - 10 - DC100 Rev 11
OPERATION
MAIN SCREEN DISPLAY
Program Displays the
currently selected program. Up to ten (10) individual
programs can be saved to the machine for future recall.
Mode Displays the current mode the saving program is in. There are five (5)
dispense modes available: PURGE, TEACH, TIMED, TIME+ and INT.
Features Displays which feature(s) are currently turned ON (i.e. Lock, Glue Alarm,
Pressure Alarm, Vacuum Alarm and Auto Purge).
Parameters
Displays the values of the saved parameters (i.e. dispensing time,
pressure and vacuum).
1
2
3
4
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