Flexa CWT GALAXY Bedienungsanleitung
USE AND MAINTENANCE MANUAL
EN
GALAXY
HOT ROLLER LAMINATOR FOR HIGH
QUALITY PRODUCTION
MODEL : CWT GALAXY
YEAR OF CONSTRUCTION : 2019
MANUAL CODE : 756100330_EN
REVISION : 0
DATE : 07/03/2019
Translated from original language
Read carefully before use
Contents 1
1Generalinformation:scopeofthismanual 1
1.1Intendedaudience 1
1.2Professionalsinvolved 2
1.3Manualuseandstorage 3
1.4Howtoconsultthemanual 4
1.4.1Descriptionofthesymbols/pictogramsinthemanual 4
1.4.2Descriptionsofthesymbolsusedinthemaintenancechapter 5
1.5Manufactureridentification 5
1.6Ownershipofinformation 5
1.7Markingdate 6
1.8Directivesandreferencestandards 7
1.9Declarationofconformity 8
1.10Warranty 9
1.11Assistance 9
2Machinepresentation 11
2.1Machineparts 11
2.1.1Self-lockingspindleshaft 11
2.2Operatingprinciple 13
2.3Intendedandimproperuse 14
2.4Technicaldata 15
2.5Overallmachinedimensionsandweight 16
3Safety 17
3.1Generalwarnings 17
3.2Machinesafetydevices 19
GALAXY
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 756100330_EN
REVISION: 0
DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation
3.2.1Arrangementoffixedprotectivecasingandsafetyphotocells 20
3.2.2Arrangementofemergencystopdevicesandthemainelectricalswitch 21
3.2.3Safetylabels 22
3.3Operatorworkstations 23
3.4Personalprotectiveequipment 24
3.5Residualrisks 25
4Transportationandhandling 27
4.1Generalwarnings 27
4.2Liftingandtransportingthemachine-packagedcomponents 28
4.2.1Overallpackagingdimensionsandweight 28
4.2.2Liftingthemachinewithpackaging 28
5Installationinstructions 29
5.1Environmentalconditionsandpreparationforinstallation 29
5.2Checksbeforeinstallation 29
5.3Unpacking 30
5.3.1Removingthemachinefromthepalletwithaforklift 31
5.3.2Removingthemachinefromthepalletusingslides 32
5.3.3Disposingofpackaging 33
5.4Handling 33
5.5Positioning 34
5.6Connections 35
5.6.1Electricalconnections 35
5.7Checksbeforeputtingintoservice 36
6Control,adjustmentandsignallingdevices 37
6.1Positioning/Layoutofthecontroldevices 37
6.2Mainswitch 38
GALAXY
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 756100330_EN
REVISION: 0
DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation
6.3Controlpanel 38
6.4Footpedalcontrol 41
6.5Emergencybuttons 41
6.6Materialtensionadjustmentknobs 42
6.7Adjustmenthand-wheel(liftsandlowerstheupperroller) 42
7Use 43
7.1Puttingintoservice 43
7.2Startingprocessing 43
7.3Cyclepause 43
7.4Emergencystop 44
7.5Restartafteranemergencystop 44
7.6Re-startafterablack-out 44
7.7Shut-down 44
7.8Machineinsafeconditionsforvariousoperations 45
7.8.1Safelyrestartingthemachine 45
7.9Safetyresetprocedure 45
7.10Quickrollerheatingprocedure 46
7.11“Soft”rollerheatingprocedure 46
7.12Footpedalcontrolactivationprocedure 48
7.13Rollerbackwardsmovementactivationprocedure 48
7.14Rollercoolingprocedure 49
7.15Materialcentringprocedure 50
7.16Workingpressureadjustmentprocedure 51
7.17Materialtensionadjustmentprocedure 53
7.18Materialloadingprocedure 54
7.18.1Procedureforapplyingself-adhesivefilmwithoutprotectiveliner(double-sidedadhesive,applicationtape) 54
GALAXY
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 756100330_EN
REVISION: 0
DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation
7.18.2Procedureforapplyingself-adhesivefilmwithprotectiveliner(colouredfilms,plasticcoatings) 55
7.18.3Procedureformountingplasticcoatedimagesonthepanel 56
7.19Spindleshaftreplacementprocedure 57
7.20Cuttingunitadjustmentandbladereplacementprocedure 59
7.21Pathdiagramsofthematerialandthefinishedproduct 60
7.21.1Spindleshaftdefinitions 60
7.21.2Coldprotectivefilmlaminationonsheets 61
7.21.3Coldprotectivefilmlaminationonpanels 62
7.21.4Double-sidedadhesivelaminationonsheets 63
7.21.5Double-sidedadhesivelaminationonpanels 64
7.21.6Coldprotectivefilmanddouble-sidedadhesivelaminationonsheets 65
7.21.7Mountingofimageonpanelalreadymadeadhesive 66
7.21.8Mountingadhesiveimagesonpanels 67
7.21.9Hotfilmlaminationonsheetsandrewindingthefinishedproduct 68
7.21.10Double-sidedadhesivelaminationonsheetsandrewindingthefinishedproduct 69
8Maintenance 71
8.1Generalwarnings 71
8.2Descriptionsofthesymbolsusedinthemaintenancechapter 72
8.3Routinemaintenance 72
8.3.1Routinemaintenancesummarytable 72
8.3.2Casingremovalprocedure 73
8.3.3Photocellreplacement/adjustment 74
8.3.4Generalcleaning 75
8.3.5Lubricatingtheupperrubberrollerliftingscrew 76
8.3.6Chainlubrication 77
8.4Specialmaintenance 78
GALAXY
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 756100330_EN
REVISION: 0
DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation
GALAXY
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 756100330_EN
REVISION: 0
DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation
1Generalinformation:scopeofthismanual
Thismanualisprovidedasanaidandaguideduringthemachineworkphases.Itcontainsinformationregardinguse,
maintenanceandtroubleshooting,providingindicationsforthemostsuitableconductforcorrectuseandcorrectoperationof
themachineasrequiredbytheManufacturer.
Thismanualisanessentialsafetyrequirementandmustaccompanythemachinethroughoutitslifecycle.Itisessentialto
preserveandmakethismanualavailabletoallpersonsinvolvedinuseandmaintenanceofthemachine.
1.1Intendedaudience
Themanualinquestionisaddressedtoqualified,adequatelytrainedpersonnelforoperationofthemachinedescribedinthis
manual.
Themanualinquestionisaddressedtotheoperatorresponsibleforoperationofthemachineandtothetechniciansauthorised
forinstallationandmaintenance.
Thisdocumentand/oritspartscannotbereproducedortransmittedtothirdpartieswithoutpriorauthorisationfrom
FLEXAS.r.l.
Warning
ThecompanyFLEXAS.r.l.isnotresponsibleforanydamagetopersonsorpropertyresultingfromimproperusenot
indicatedinthismanualandincontrasttotheinformationspecifiedinthetechnicalcharacteristicstablerelatedto
eachmodel.
Warning
Operatorsmustnotperforminterventionsreservedformaintenancepersonnelorspecialisedtechnicians.The
manufacturerisnotliablefordamagesresultingfromfailuretocomplywiththiswarning.
GALAXY
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 756100330_EN
REVISION: 0
DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 1
1.2Professionalsinvolved
Belowisadescriptionoftheprofessionalswhocanworkonthemachine,dependingonthetypeofactivitiestobecarriedout.
Operator
Mechanicalmaintenancetechnician
Electricalmaintenancetechnician
Manufacturer’sTechnician
Qualified personnel able to operate the machine, carry out loading and unloading of the product to be
machined/processed,carryoutadjustment,cleaning,start-upoperationsorrestoreprocessingfollowingan
emergencystop.Theoperatorisnotauthorisedtoperformmaintenance.
Qualifiedtechnicianabletooperatethemachineinnormalconditions,isinchargeofallmechanicaloperations
regardingtheadjustment,maintenanceandordinaryrepairsdescribedinthismanual.Itisnotauthorisedtoperform
operationsonelectricalsystemsinthepresenceofvoltage.
Qualifiedtechnicianabletooperatethemachineinnormalconditions,isinchargeofalltheelectricaloperations
regardingtheadjustment,maintenanceandordinaryrepairsdescribedinthismanual.Isabletoworkinthepresence
ofvoltageonelectricalcabinetsandjunctionboxes.
Qualifiedtechnicianprovidedbythemanufacturertocarryoutcomplexnatureoperationsinparticularsituationsorin
anycaseaccordingtowhathasbeenagreeduponwiththeuser.
GALAXY
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 756100330_EN
REVISION: 0
DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 2
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