Flightcell 9505 Bedienungsanleitung

Flightcell

Iridium 9505/9505A Phone Cradle

Installation Manual

www.flightcell.com

| Version history |

| Flightcell

Iridium Phone Cradle (Mark 3) Installation Manual Page 2 of 15 |

Version history

Issue Date Author Description

Issue 1 11 Nov 2006 J. Glasgow Document created.

Issue 2 22 Nov 2006 J. McKirdy

Issue 3 21 Feb 2007 J. Glasgow

Issue 4 22 Feb 2008 A. Whitlock General update.

Issue 5 22 Jul 2009 A. Whitlock General update.

Issue 6 08 Sep 2009 A. Whitlock General update and terminology changes.

Issue 7 – Current 05 May 2010 J. Mace FCN0074 Update specification

Insert drawings and part number for

FC9505AGPSM3 version of cradle

| Contents |

| Flightcell

Iridium Phone Cradle (Mark 3) Installation Manual Page 3 of 15 |

Contents

Version history ......................................................................................................................................................................... 2

Contents .................................................................................................................................................................................... 3

Introducing the Flightcell

Iridium Phone Cradle................................................................................................................ 4

Optional accessories.............................................................................................................................................................. 4

About this installation manual............................................................................................................................................... 4

Other useful resources........................................................................................................................................................... 4

Technical specifications ........................................................................................................................................................... 5

Installing your Flightcell

Iridium Phone Cradle ................................................................................................................. 6

Mounting the phone cradle within your aircraft or vehicle ................................................................................................... 6

Dimensions and mounting points: D25 connector type......................................................................................................... 6

Dimensions and mounting points: D38999 connector type................................................................................................... 7

Dimensions and mounting points: D25 type for 9505A with GPS module........................................................................... 7

Audio connection .................................................................................................................................................................. 8

Electronic connections .......................................................................................................................................................... 8

D25 connector....................................................................................................................................................................... 9

D38999 connector................................................................................................................................................................. 9

Wiring to the phone cradle.................................................................................................................................................. 10

Antenna connector .............................................................................................................................................................. 11

Power supply to the Iridium phone ..................................................................................................................................... 11

Automated power on and off............................................................................................................................................... 11

Using the Iridium phone with the Flightcell

Iridium Phone Cradle ................................................................................ 12

Placing your Iridium satellite phone into the phone cradle ................................................................................................. 12

Overriding antenna lock...................................................................................................................................................... 13

Controlling satellite phone audio volume............................................................................................................................ 13

Warranty and contact details................................................................................................................................................ 14

Limited Warranty for your Flightcell

Iridium Phone Cradle............................................................................................. 14

Flightcell

International contact details .............................................................................................................................. 14

User notes................................................................................................................................................................................ 15

| Introducing the Flightcell® Iridium Phone Cradle |

| Flightcell

Iridium Phone Cradle (Mark 3) Installation Manual Page 4 of 15 |

Introducing the Flightcell®Iridium Phone Cradle

The Flightcell

Iridium Phone Cradle is used to install an Iridium 9505 or 9505A satellite phone in an aircraft or vehicle. The

phone cradle provides secure mounting for the Iridium handset and interfaces all necessary electrical, antenna, voice and data

connections.

Flightcell

has designed this product to enable integration of the phone into existing voice systems, or as part of the built-in

Flightcell

DZM or DZM2 voice, data and tracking system.

Installed with the Flightcell

DZM, your Iridium satellite phone can be mounted anywhere on the aircraft or vehicle, as it is

controlled remotely from the Flightcell

DZM user interface.

Optional accessories

Retaining bracket

The Flightcell

Iridium Phone Cradle can be supplied with an optional retaining bracket which rotates down over the phone

(refer to the image on page 12). As this is factory fitted, it must be specified at time of order.

RAM mount

The phone cradle is normally fastened to a bulkhead or other flat surface in an aircraft of vehicle. However, if it is to be

installed in a non-flat or angled location, an optional RAM mount can be supplied. This uses the same mounting points on the

phone cradle, so may be ordered separately from Flightcell

International or your Flightcell

dealer.

About this installation manual

This manual is intended for use by engineers installing and maintaining the Flightcell

Iridium 9505 or 9505A Phone Cradle.

It describes the physical, mechanical and electrical characteristics and installation requirements for this product.

For further assistance, please contact Flightcell

International Ltd.

Other useful resources

Find further information on installing and operating all Flightcell

products from the Flightcell® website at

http://www.flightcell.com/downloads.aspx, or contact Flightcell

International Ltd directly. Contact details are provided at

the end of this document.

| Technical specifications |

| Flightcell

Iridium Phone Cradle (Mark 3) Installation Manual Page 5 of 15 |

Technical specifications

Part number FC9505/AD25M3M

FC9505/A38999M3M

FC9505AGPSM3

Material Machined from aluminium 6061

Input voltage 12-32 V DC

Power supply current 1ms inrush <=10.0A

100ms inrush <=250mA

Operating current 250mA max

Output voltage (to Iridium Phone) 4.2-4.6V, firmware controlled

MIC audio Sensitivity as per satphone

SPKR audio Level as per satphone

Satphone data RS-232 levels, 9600bps

Width Excluding retaining clamp 72.3mm 2.85”

Including retaining clamp 83.0mm 3.27”

Including audio lead 92.5mm 3.64”

Depth Excluding retaining clamp and phone 61.5mm 2.42”

Excluding retaining clamp 66.2mm 2.61”

Including retaining clamp 68.3mm 2.69”

Height 206.5mm 8.13”

Weight 795grams 28.04oz

Main connector on cradle DB25 male (8FTM25P-30N1-FEC)

Iridium connector TNC

| Installing your Flightcell® Iridium Phone Cradle |

| Flightcell

Iridium Phone Cradle (Mark 3) Installation Manual Page 6 of 15 |

Installing your Flightcell®Iridium Phone Cradle

Mounting the phone cradle within your aircraft or vehicle

Attaching the phone cradle:

Use 4 x M5 bolts at the four mounting points on the back of the phone cradle. These bolts are fastened in to the back of

the phone cradle through a bulkhead or other similar mounting point.

The length of the bolts should be the thickness of the mounting surface plus 10-15mm.

The diagrams below show dimensions and locations of mounting points for each connector type.

Dimensions and mounting points: D25 connector type

| Installing your Flightcell® Iridium Phone Cradle |

| Flightcell

Iridium Phone Cradle (Mark 3) Installation Manual Page 7 of 15 |

Dimensions and mounting points: D38999 connector type

Dimensions and mounting points: D25 type for 9505A with GPS module

| Installing your Flightcell® Iridium Phone Cradle |

| Flightcell

Iridium Phone Cradle (Mark 3) Installation Manual Page 8 of 15 |

Audio connection

Audio is passed between phone cradle and phone using a lead with a 3.5mm and a 2.5mm plug on the two ends. These plug

into the right side of the phone cradle and phone respectively.

Replacement leads are available from Flightcell

International Ltd.

Electronic connections

The Flightcell

Iridium Phone Cradle has integrated electronics that supplies aircraft power to the phone and provides all

necessary voice and data connections.

The phone cradle also contains isolating transformers to reduce intrusion of aircraft power supply noise into the audio

system.

The phone cradle comes in two versions; one with a D25 main connector, the other with a milspec D38999 connector.

| Installing your Flightcell® Iridium Phone Cradle |

| Flightcell

Iridium Phone Cradle (Mark 3) Installation Manual Page 9 of 15 |

D25 connector

The main and antenna connectors are recessed into the base of the phone cradle.

The D25 connector contains all required I/O connections to charge the satellite phone and access the serial port and audio

connection.

Connector specifications:

Cradle main connector (D25 male) part number - Multicomp

8FTM25P-30N1-FEC (or equivalent)

Mating connector (D25 female) part number - Multicomp 5502-

25SA-01-F1 (or equivalent)

Pin numbering for D25 female

connector:

Connector pinouts:

Pin Function

Input to/output

from phone

cradle

Notes

1Do not connect

2 Do not connect

3 Do not connect

4 Do not connect

5 RI Output

6 Power - Input

7 GND Signal GND

8 Data RX Output

DTR Input Flow control

10 RTS Input Flow control

11 GND GPO Output

12 MIC + Input

13 SPK + Output

14 Do not connect

15 Do not connect

16 DCD Output RS232 flow control

17 Do not connect

18 DSR Output RS232 flow control

1 PWR + Input

20 GND DATA

21 SAT TX Input

22 CTS Output

23 GPO General Purpose Output; this is used as an output

in custom applications of the phone cradle.

24 MIC Input

25 SPK - Output

Shell Chassis ground

D38999 connector

A phone cradle with D38999 connector is available for applications where a military specification connector is required.

Connector specifications:

| Installing your Flightcell® Iridium Phone Cradle |

| Flightcell

Iridium Phone Cradle (Mark 3) Installation Manual Page 10 of 15 |

Cradle connector part number - D38999/20WD35PN

Mating connector part number - D38999/26WD35SN

Connector pinouts:

Pin Function

Input to/output

from phone

cradle

Notes

1Power ground

2 MIC + Input

3 DZM RI Output Flow control

4 SPK + Output

5 Speaker shield

6 DSR Output Flow control

7 Do not connect

8 Data Tx Input RS232 data transmit

Data Rx Output RS232 data receive

10 DCD Output Flow control

11 RTS Input Flow control

12 CTS Output Flow control

13 DTR Input Flow control

14 Spare GND

15 Do not connect

16 Spare GND

17 Do not connect

18 PWR + Input

1 MIC - Input

20 SPK - Output

21 Do not connect

22 Do not connect

23 Do not connect

24 GND Data Ground data shield

25 Spare GND

26 Spare Ground

27 Do not connect

28 Do not connect

2 Do not connect

30 Do not connect

31 Shield

32 Do not connect

33 GPO GND

34 GPO General Purpose Output; this is used as an output

in custom applications of the phone cradle.

35 Do not connect

36 Do not connect

37 Do not connect

Wiring to the phone cradle

Where appropriate, the Flightcell

standard wiring harness is recommended. For installations where the standard harness is

unsuitable, the following guidelines should be followed:

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