Flintec FT-13 Bedienungsanleitung

WEIGHING CONTROLLER

FT-13

For Firmware Version 2.13 and higher

Flintec GmbH

Bemannsbruch 9

74909 Meckesheim

GERMANY

www.flintec.com

FT-13 Technical Manual, Rev. 1.40 March 2013

Page 2 of 56

Table of Contents:

1. Safety Instructions ..................................................................................................................................4

2. Declaration of Conformity ......................................................................................................................5

3. Overview...................................................................................................................................................6

3.1 Key Features ..........................................................................................................................................6

3.2 Available Options....................................................................................................................................6

3.3 Technical Specifications.........................................................................................................................7

3.4 Housing Dimensions...............................................................................................................................8

3.4.1 Stainless Steel Housing .....................................................................................................................................8

3.4.2 Panel Type Housing...........................................................................................................................................8

4. Installation and Commissioning ............................................................................................................9

4.1 Mechanical Installation ...........................................................................................................................9

4.1.1 Jumpers .............................................................................................................................................................9

4.2 Electrical Connections............................................................................................................................9

4.2.1 Power Supply and Grounding ............................................................................................................................9

4.2.2 Standard Load Cell Connection .......................................................................................................................10

4.2.3 Digital I/O Connections.....................................................................................................................................10

4.3 Commissioning.....................................................................................................................................11

5. Front Panel and Keypad .......................................................................................................................12

5.1 Weight Display and Status LEDs..........................................................................................................12

5.2 Keypad..................................................................................................................................................13

5.3 Key lock ................................................................................................................................................13

6. Setup and Calibration ...........................................................................................................................14

6.1 Basics ...................................................................................................................................................14

6.1.1 Basic Setup Keys on the Frontplate.................................................................................................................14

6.1.2 Entering the Setup and Calibration Menu.........................................................................................................14

6.1.3 Exiting the Setup and Calibration Menu...........................................................................................................14

6.2 Metrological Counter.............................................................................................................................14

6.3 Configuration Parameters.....................................................................................................................15

6.4 Scale Parameters .................................................................................................................................15

6.5 Scale Calibration...................................................................................................................................16

7. Filling with FT-13 ...................................................................................................................................17

7.1 Overview...............................................................................................................................................17

7.2 Commissioning.....................................................................................................................................17

7.3 Filling Programmes...............................................................................................................................18

7.3.1 Programme 0: Open Container Filling..............................................................................................................18

7.3.2 Programme 1: Bunghole Container Filling........................................................................................................19

7.3.3 Programme 2: Below Surface Filling................................................................................................................20

7.3.4 Programme 3: Filling and Emptying Type 1 .....................................................................................................21

7.3.5 Programme 4: Filling and Discharging .............................................................................................................23

7.3.6 Programme 5: Charging and Discharging........................................................................................................24

7.3.7 Programme 6: Filling and Emptying Type 2 .....................................................................................................25

7.3.8 Programme 7: Filling the bag...........................................................................................................................26

7.3.9 Programme 8: Bag filling from hopper scale ....................................................................................................27

7.4 Target and Preset Entry........................................................................................................................29

7.5 Recipe Memory.....................................................................................................................................30

7.6 Setup.....................................................................................................................................................31

7.7 Error Messages ....................................................................................................................................33

FT-13 Technical Manual, Rev. 1.40 March 2013

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8. Communication......................................................................................................................................34

8.1 Overview about Communication...........................................................................................................34

8.2 Serial Interface and Printer...................................................................................................................34

8.2.1 Standard Serial Interface Connector (RS232C)...............................................................................................34

8.2.2 Optional Serial Interface Connector (RS232C, RS485, 20 mA TTY) ...............................................................34

8.2.3 Continuous Output Mode .................................................................................................................................35

8.2.4 Host Mode........................................................................................................................................................35

8.2.5 Print Mode........................................................................................................................................................35

8.2.6 Setup................................................................................................................................................................36

8.3 Ethernet Option.....................................................................................................................................37

8.3.1 Electrical Connections......................................................................................................................................37

8.3.2 Setup................................................................................................................................................................38

8.3.3 Data Structure..................................................................................................................................................39

8.4 Profibus Option.....................................................................................................................................40

8.4.1 Electrical Connections......................................................................................................................................40

8.5.2 Setup................................................................................................................................................................40

8.5.3 Data Structure..................................................................................................................................................40

8.6 ProfiNet Option .....................................................................................................................................41

8.6.1 Electrical Connections...........................................................................................................................................41

8.6.2 Setup................................................................................................................................................................41

8.6.3 Data Structure..................................................................................................................................................41

8.7 CANopen Option...................................................................................................................................42

8.7.1 Electrical Connections...........................................................................................................................................42

8.7.2 Setup................................................................................................................................................................42

8.7.3 Data Structure..................................................................................................................................................42

9. Diagnostics ............................................................................................................................................43

Appendix 1: Setup and Calibration Menu .......................................................................................................44

Appendix 2: Continues Output Mode Data Structure ....................................................................................45

Appendix 3: Modbus RTU Data Structure.......................................................................................................46

Appendix 4: Profibus DP / ProfiNet Data Structure .......................................................................................49

Appendix 5: CANopen Data Structure.............................................................................................................51

Appendix 6: Error Table....................................................................................................................................53

Appendix 7: Parameter’s Default Table...........................................................................................................54

FT-13 Technical Manual, Rev. 1.40 March 2013

Page 4 of 56

RIGHTS AND LIABILITIES

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any

means, mechanical, photocopying, recording, or otherwise, without the prior written permission of Flintec

GmbH

No patent liability is assumed with respect to the use of the information contained herein. While every

precaution has been taken in the preparation of this book, FLINTEC assumes no responsibility for errors or

omissions. Neither is any liability assumed for damages resulting from the use of the information contained

herein.

The information herein is believed to be both accurate and reliable. FLINTEC, however, would be obliged to be

informed if any errors occur. FLINTEC cannot accept any liability for direct or indirect damages resulting from

the use of this manual.

FLINTEC reserves the right to revise this manual and alter its content without notification at any time.

Neither FLINTEC nor its affiliates shall be liable to the purchaser of this product or third parties for damages,

losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of

this product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply with

FLINTEC operating and maintenance instructions.

FLINTEC shall not be liable against any damages or problems arising from the use of any options or any

consumable products other than those designated as Original FLINTEC Products.

NOTICE: The contents of this manual are subject to change without notice.

1. SAFETY INSTRUCTIONS

CAUTION READ this manual BEFORE operating or servicing this equipment. FOLLOW

these instructions carefully. SAVE this manual for future reference. DO NOT allow untrained

personnel to operate, clean, inspect, maintain, service, or tamper with this equipment.

ALWAYS DISCONNECT this equipment from the power source before cleaning or performing

maintenance. CALL FLINTEC ENGINEERING for parts, information, and service.

WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT.

EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE

MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT

IN BODILY HARM.

WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT

TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE GROUND PRONG.

WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE REMOVING THE

FUSE OR SERVICING.

WARNING BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC

COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT

ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY

CONNECTIONS OR DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE

PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE

EQUIPMENT OR BODILY HARM.

CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE

DEVICES.

FT-13 Technical Manual, Rev. 1.40 March 2013

Page 5 of 56

2. DECLARATION OF CONFORMITY

FT-13 Technical Manual, Rev. 1.40 March 2013

Page 6 of 56

3. OVERVIEW

The FT-13 Weighing Controller is an economic and powerful state-of-the-art instrument. Its application covers

standard filling tasks like filling above the open container, filling below the bunghole of the container, below

surface filling in the container, accurate filling and emptying etc.

The accurate and versatile instrument is available in different housings, meeting the industries demand for

various environmental conditions.

FT-13 has been designed according OIML R76 and OIML R61 recommendations and fulfills 90/384/EC

directive, 2004/22/EC directive and EN 45501 standard. It has a large 6 digit LED weight display (red, 20 mm or

14 mm high) with weight status information. With a variety of interface options FT-13 is the perfect fit to

weighing systems and process control systems.

3.1 Key Features

EU Type approved for 10 000 intervals in single range scales (90/384/EC directive) AND

for 6 000 intervals in single range scales (2004/22/EC directive)

Approved sensitivity of 0.4 V/e (according 90/384/EC directive) and

0.83 V/e (according 2004/22/EC directive); non-approved sensitivity of 0.1 V/d

Internal resolution up to 8 000 000 counts

Display resolution up to 60 000 counts

Maximum conversion rate of 400 values/s (after serial no. 520001G7)

Adaptive digital filter for fast and stable reading

High resolution display mode

Up to 6 load cells (350 ) or 18 load cells (1100 )

Realtime clock

Standard Serial interface RS232C

Integrated AC power supply

Zeroing with one button & Taring with one button

Auto zero tracking

Motion detection

4x digital inputs / 8x digital outputs

9 standard filling programmes

Key lock option to prevent unauthorized access

3.2 Available Options

Additional serial interface RS232C / 20 mA TTY CL / RS485

(20 mA TTY CL not for stainless steel housing)

Modbus RTU

Ethernet TCP/IP and Modbus RTU over Ethernet

Profibus DP-V0 & DP-V1

ProfiNet

CANopen

12 V DC (12…17 V DC) power inlet

24 V DC (20…27 V DC) power inlet

FT-13 Technical Manual, Rev. 1.40 March 2013

Page 7 of 56

3.3 Technical Specifications

Accuracy

Accuracy class:

III

EU Type approved:

10 000 intervals (90/384/EC directive); 6 000 (2004/22/EC directive); single range

Display and Keyboard

Display:

6 digits, 7 segments, LED red, 20 mm high (Panel type 14 mm high)

Display update rate:

250 ms

Keyboard:

18-keys; membrane with tactile feedback

A/D Converter

A/D converter type:

24 bit Delta-Sigma ratiometric with integral analog and digital filters

Conversion rate:

Max. 400 measurement values per second

Input sensitivity:

0.4 μV/e (acc. 90/384/EC); 0.83 μV/e (acc. 2004/22/EC); 0.1 μV/d (non approved)

Analogue input range:

0 to 20 mV

Internal resolution:

Up to 8 000 000 counts

Display resolution:

Up to 60 000 counts

Scale Calibration and Functions

Calibration:

Calibration is performed by application weights

Corner adjustment:

Only externally

Digital filter:

10 step adjustable

Filling programmes

Open container filling, Below bunghole filling, Below surface filling, Filling and

emptying (2 types), Filling and discharging, Charging and discharging,

In the bag filling, Bag filling from hopper scale

Weighing functions:

Tare, zero, motion, auto zero tracking

Digital I/O:

4x in / 8x out

Linearity:

Within 0.0015% FS, 2 ppm/°C

Load cells

Excitation:

5 V DC at 58...1200 max. 100 mA

Number of load cells:

Up to 6 load cells (350 ) or 18 load cells (1 100 ) in parallel

Connection:

4- or 6-wire technique; cable length 274 m/mm² for 6-wire connection

Communication:

Standard serial interface RS232C; 1 200 to 57 600 baud; programmable

Continuous mode update rate:

100 ms

Option board update rate:

40 ms

Power supply:

AC Power supply

200…240 V AC, 50/60 Hz

DC Power supply

optionally 12…17 V DC, max. 12 VA or optionally 20…27 V DC, max. 12 VA

Environment and Enclosure

Operation temp.:

-10 °C to +40 °C legal for trade; max. 85% RH, non-condensing

Enclosure

Panel type (front panel IP65) or stainless steel (IP65)

FT-13 Technical Manual, Rev. 1.40 March 2013

Page 8 of 56

3.4 Housing Dimensions

3.4.1 Stainless Steel Housing

220

160

230

100

220

160

230

220

160

230

100

15 70

100

Stainless steel housing front view

Stainless steel housing side view

100 mm deep with big backplane option

3.4.2 Panel Type Housing

Panel type front view

Panel type side view

5,5

144

164

Sticker

5,5

144

164

5,5

144

164

Sticker

Panel type rear view

The hole dimensions for mounting on a panel

175

174

5, mounting with 4x M4

FT-13 Technical Manual, Rev. 1.40 March 2013

Page 9 of 56

4. INSTALLATION AND COMMISSIONING

PRECAUTION: Please read this manual carefully before energizing the indicator. Perform the commissioning

operation according the procedure given here. Use trained personnel for cleaning, commissioning, checking

and service of the indicator. The interference of untrained personnel may cause some unwanted damages or

injures.

4.1 Mechanical Installation

First of all please determine the place where your indicator can operate safely. This place should be clean, not

getting direct sun light if possible, with a temperature between -10 ºC and +40 ºC, humidity not exceeding 85%

non-condensing. Take care to the housing dimensions and the suggested panel hole dimensions given in

chapter 3.5. All the cables should be installed safely to avoid mechanical damages.

To avoid electrical noise protect your indicator which has very low input signal level from the equipment that

produces electrical noise, especially in panel mounting.

4.1.1 Jumpers

There are three jumpers on the instrument‟s main board/weighing board for calibration and for switching on/off.

To change the position of this jumpers, open the housing and perform the necessary changes before

energizing the indicator.

Figure 4.1 Main board

4.2 Electrical Connections

4.2.1 Power Supply and Grounding

FT-13 is available with 230 V AC power supply or 24 V DC or 12 V DC power inlet. The 230 V AC indicators

are supplied with a power cable; the DC indicators are supplied with a special connector for the power inlet.

Prepare your power voltage according to your instrument‟s power inlet. The DC connector pin configuration can

be found in Figure 4.2 below.

Definition

Pin no.

for desk and panel type

Pin no.

for stainless steel housing

24 V / 12 V

0 V

Housing Gnd

Figure 4.2 The pin layout of the DC connector

The quality of the instrument‟s ground will determine the accuracy and the safety of your indicator. A poor

ground can result in an unsafe condition if an electrical short cuircuit happens. A good ground connection is

needed to minimize extraneous electrical noise pulses. It is important that the instrument does not share power

lines with noise-generating equipment such as heavy load switching, motor control equipments, inductive loads,

etc. If the condition of the power line in the plant is bad, prepare a special power line and grounding.

If you have to service the indicator, turn off the power and wait at least for 30 seconds before interfering.

All connectors are at the rear side of the housings of desk and panel types. The stainless steel housings must

be opened to make the required connections. These connections must be done as described below.

Desk / Panel

J2 Calibration

(short circuit for calibration)

J8 On/Off Switch

(always short circuit at the Panel type)

J17 short circuit for on/off key function

FT-13 Technical Manual, Rev. 1.40 March 2013

Page 10 of 56

4.2.2 Standard Load Cell Connection

The load cell wiring should be made carefully before energizing to avoid damages to the weight indicator and

the load cells. The input resistance of the load cells that you want to connect should be more than 58 Ω.

The sense pins of the instrument should be connected. In 4-wire installations the sense and excitation pins with

the same polarity should be short circuited at the connector side.

6-wire Load Cell

Connection

4-wire Load Cell

Connection

Pin no. for desk type & panel

type (D-Sub, 9-pin, female)

Pin no. for Stainless steel

housing (J12 connector)

+ Excitation

+ Sense

+ Excitation

Shield

- Sense

- Excitation

+ Signal

- Signal

Shield

Connector body

4.2.3 Digital I/O Connections

FT-13 is equiped with a digital I/O board which provides 4 digital inputs and 8 digital outputs.

The meanings of the various I/O depend on the selected standard filling programme (see chapter 7).

Definition

Pin no.

(P*)

Pin no. (SS**)

Programme

J10, J15

(Standard)

JR1 & JR2

(Option)

3 / 6

GND

(J15)

+24 V

24V

(J10)

Input 1

1 (J15)

Start of filling

Input 2

2 (J15)

Valve

down

Valve is

at middle

position

Start of discharge

Clamp is

closed

Input 3

3 (J15)

Valve is

down

Gate is closed

Clamp

closed

Gate is

closed

Input 4

4 (J15)

Reset

Output 1

1 (J10)

Coarse feeding

Output 2

2 (J10)

Fine feeding

Output 3

3 (J10)

Valve

down

Valve

down

Emtying

Dis-

charge

Charge

feed

Open the

gate

Output 4

4 (J10)

End of filling/emptying

Output 5

5 (J10)

Valve is

End of discharge

Catch

the

clamp

End of

Emptying

Vibration

output

Output 6

6 (J10)

Error

Output 7

7 (J10)

Vibra-

tion

Release

the

clamp

Output 8

8 (J10)

Mid-feeding

Shield

Connector

body

Housing

P*: for Panel type housing; SS*: stainless steel housing

Voltage

Current

Digital input

20 to 28 V DC

Max. 30 mA

Digital output

20 to 28 V DC

Max. 300 mA (sum of all 3 outputs)

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