FLIR PTU-5 Bedienungsanleitung
High-Performance
Pan-Tilt Unit
User Manual
MODEL: PTU-5
VERSION: 1.00
REVISION DATE: March 31, 2017
PTU-5 User Manual
Copyright 2017, FLIR Commercial Systems, Inc.
DOCUMENT CONTROL
COPYRIGHT NOTICE
PTU-5 User’s Manual, version 1.00 (03/2017)
©2017 by FLIR Systems, Inc., 6769 Hollister Avenue, Goleta, CA 93117, (805)964-9797, FAX: (805)690-
5933 www.FLIR.com/MCS
All rights reserved. Protected under numerous U.S. patents, including 5463432 and 5802412 with other
patents pending. No part of this book may be reproduced, stored in a retrieval system, or transcribed in
any form or by any means including but not limited to electronic, mechanical, photocopying, recording,
or otherwise, without the prior written permission of FLIR Systems, Inc.
The information in this manual is subject to change without notice and, except for the warranty, does
not represent a commitment on the part of FLIR Systems, Inc. FLIR Systems, Inc. cannot be held liable for
any mistakes in this manual and reserves the right to make changes.
Date Author Rev. # Changes
03/2017 A. Hernandez 1.00 Initial production release
Copyright 2017, FLIR Commercial Systems, Inc.
Table of Contents
iii
1 - Introduction ................................................................................................................................. 1
1.1 - General PTU Features ........................................................................................................................ 1
1.2 - PTU-5 Features .................................................................................................................................. 2
1.3 - Applications ....................................................................................................................................... 2
1.4 - What’s Different About the PTU-5 .................................................................................................... 3
1.5 - About This Manual ............................................................................................................................ 3
1.5.1 - Formatting Conventions ........................................................................................................... 3
1.6 - Model Number .................................................................................................................................. 4
1.7 - PTU Package Contents ...................................................................................................................... 4
1.8 - Related Documentation .................................................................................................................... 5
1.9 - Additional Resources ......................................................................................................................... 5
1.10 - Technical Support ............................................................................................................................ 5
2 - Safety ........................................................................................................................................... 7
2.1 - Overview ........................................................................................................................................... 7
2.2 - Safety Warnings and Cautions ........................................................................................................... 7
3 - Quick Start ................................................................................................................................... 9
3.1 - System Overview ............................................................................................................................... 9
3.2 - Installation Components ................................................................................................................. 10
3.3 - Basic Setup ...................................................................................................................................... 10
3.4 - Ethernet Connection ....................................................................................................................... 11
3.5 - Serial Connection ............................................................................................................................ 13
4 - Installation & Setup .....................................................................................................................15
4.1 - Mounting the Unit ........................................................................................................................... 15
4.2 - Wiring and Connectors .................................................................................................................... 16
4.2.1 - Mechanical Overview ............................................................................................................. 16
4.2.2 - Wiring ..................................................................................................................................... 16
4.3 - Power Sources ................................................................................................................................. 17
4.4 - Fusing .............................................................................................................................................. 17
4.5 - Shielding .......................................................................................................................................... 17
4.6 - Interface and Host Settings ............................................................................................................. 18
4.6.1 - Ethernet Connection .............................................................................................................. 18
4.6.2 - RS-485 Electrical Connection .................................................................................................. 18
4.7 - Initial Power-Up and Test ................................................................................................................ 19
4.7.1 - Web Interface ......................................................................................................................... 19
4.7.2 - Terminal Interface .................................................................................................................. 19
4.8 - Payload Mounting ........................................................................................................................... 20
4.8.1 - Side Bracket Attachment ........................................................................................................ 20
4.8.2 - Payload Attachment ............................................................................................................... 21
PTU-5 User Manual
Copyright 2017, FLIR Commercial Systems, Inc.
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5 - Configuring & Programming ....................................................................................................... 25
5.1 - Range of Motion .............................................................................................................................. 25
5.1.1 - Default Limits ......................................................................................................................... 26
5.2 - Resolution and Step Modes ............................................................................................................ 26
5.2.1 - Resolution ............................................................................................................................... 27
5.3 - User-Programmable Settings .......................................................................................................... 27
5.3.1 - High-Speed Operation ............................................................................................................ 27
5.3.2 - Heavy-Payload Operation ....................................................................................................... 28
5.3.3 - Battery Powered Operation ................................................................................................... 29
F - Electrical Specifications ................................................................................................................. 1
6.1 - 26-Pin Base Connector ...................................................................................................................... 2
6.2 - 12-Pin Payload Connector ................................................................................................................. 3
6.3 - 26-Pin Breakout Cable ....................................................................................................................... 4
6.4 - PTU-5 Internal Wiring ........................................................................................................................ 5
G - Mechanical Drawings ................................................................................................................... 1
H - Networking .................................................................................................................................. 1
8.1 - Ethernet ............................................................................................................................................. 1
8.2 - Serial .................................................................................................................................................. 1
8.2.1 - Serial Networking Connections ................................................................................................ 2
8.2.2 - ASCII Command Syntax ............................................................................................................ 3
8.2.3 - Serial Command List ................................................................................................................. 4
I - Troubleshooting ............................................................................................................................ 1
9.1 - Mechanical ........................................................................................................................................ 1
9.2 - Power ................................................................................................................................................ 1
9.3 - Networking ........................................................................................................................................ 1
9.4 - Technical Support .............................................................................................................................. 2
J - Regulatory & Warranty Information .............................................................................................. 1
10.1 - Regulatory Information ................................................................................................................... 1
10.2 - About FLIR Systems, Inc. ................................................................................................................. 2
10.3 - Limited Warranty ............................................................................................................................ 3
Copyright 2017, FLIR Commercial Systems, Inc. 1
1 - Introduction
The PTU-5 provides the fastest, most accurate pan-tilt unit in its size class that allows you to mount and
aim cameras, antennas, lasers, and other payloads. This User Manual contains setup, general
configuration, wiring, and mechanical interface information that is intended for use by design engineers
and integrators who are configuring, installing, and programming the PTU. Please see “Related
Documentation” on page 5 for a list of other documents related to FLIR PTUs.
1.1 - General PTU Features
The PTU-5 offers the following general features:
• Extra small, rugged, portable MIL-spec design with low weight and high performance
• Turn on and begin slewing to track moving targets in seconds (<5 seconds startup time)
• Reduced calibration movement (PTU-5 does not need to home to 0,0).
• Programmable ranges of motion
• Output shaft encoders ensure reliability and accuracy
• High holding torque with no “droop” on power off
• MIL-STD shock and vibration tested
• Flexible design supports a wide range of applications and sensors
• Shared common firmware and command set with other FLIR PTUs
• 26-pin base connector for simplified wiring with direct connections to power and the host PC
• Slip ring for continuous 360° pan operation with no external payload cables.
• Serial communication capability via terminal or computer
• Simple ASCII command mode
• High-speed binary command interface
• Constant-current motor drives for increased performance and control
• Flexible connectivity options
• Unregulated 12-30 VDC power input
PTU-5 User Manual
Copyright 2017, FLIR Commercial Systems, Inc.
2
1.2 - PTU-5 Features
In addition to the general features listed above, the PTU-5 offers the following features:
•Payload (top mount): 5lbs
•Payload (side mount): 6lbs (two 3lb loads)
•Dimensions: 6.2” x 4.9” x 6” (approximately 158mm x 125mm x 153mm)
•Swept volume: 0.17 cubic feet, with no external motor cable
•Weight: 4lbs (approximately 1.81kg)
•Pan and Tilt Resolution: 0.005° in eighth-step mode
•Accuracy/Repeatability: 0.1°
•Range of Motion: 360° continuous pan, +/-180° tilt (side mount only)
•Axis Speeds: 100°/second continuous
•Slip Ring Channels: 11 (including power, video, serial, and Ethernet)
•Connectors: HD26 (base), M12 (payload; Phoenix Contact #1411979, mates to #1411987)
•Voltage: 12-30VDC input, 24VDC internal, with built-in reverse polarity protection
Please refer to the PTU-5 Product Datasheet for complete specifications.
1.3 - Applications
The PTU-5 is well suited for the following applications:
• Mid- and short-range surveillance systems
• Automated detection and tracking
• Visible and thermal cameras
• Industrial automation
• Harbor and port security
• Border security & law enforcement
• Highway & transportation monitoring
• Military special operations
• Robotics & computer vision.
Copyright 2017, FLIR Commercial Systems, Inc.
Chapter 1: Introduction
3
1.4 - What’s Different About the PTU-5
Users who are familiar with other FLIR pan tilts will notice the following differences in the PTU-5:
• The PTU-5 uses different connectors than those used on other PTUs; however, these connectors also
conform to established industry standards.
• The PTU-5 uses a hybrid drive with both belts and gears.
• Encoders included on the output axes allow the PTU-5 to reset to locations other than home.
• The encoders correct for backlash and other nonlinearities for a more accurate output angle
measurement.
• The Web interface shows motion in both degrees and steps.
1.5 - About This Manual
This section describes the formatting conventions and information contained in this manual.
1.5.1 - Formatting Conventions
This manual uses several formatting conventions to present information of special importance.
Lists of items, points to consider, or procedures that do not need to be performed in a specific order
appear in bullet format:
•Item 1
•Item 2
Procedures that must be followed in a specific order appear in numbered steps:
1. Perform this step first.
2. Perform this step second.
Specific keyboard keys are depicted in square brackets and are capitalized, for example: [ESC]. If more
than one key should be pressed simultaneously, the notation will appear as [KEY1]+[KEY 2], for example
[ALT]+[F4].
Interface elements such as document titles, fields, windows, tabs, buttons, commands, options, and
icons appear in bold text.
Menus and submenus have the notation Menu>Submenu. For example, “Select File>Save” means that
you should first open the File menu, and then select the Save option.
Specific commands appear in standard Courier font. Sequences of commands appear in the order in
which you should execute them and include horizontal or vertical spaces between commands.
PTU-5 User Manual
Copyright 2017, FLIR Commercial Systems, Inc.
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This manual also contains important safety information and instructions in specially formatted callouts
with accompanying graphic symbols:
1.6 - Model Number
Each PTU unit includes a model number that is located on the base of the unit. This number lists the
options present on that particular unit. The PTU-5 model number is 445-0005-01-00.
1.7 - PTU Package Contents
Your PTU package includes the following
items:
• PTU-5 unit
• AC/DC power supply with cord
(PT-PS-30V-NA)
• Payload mounting brackets (top or
side)
• Mating connector for payload
(Phoenix Contact #1411987)
• Breakout cable (308-0278-XX-00,
where XX is the cable length in feet);
available in various lengths
• USB to RS-485 adapter cable
•PTU-5 Series User’s Manual (this
document)
• Pan-Tilt E Series Command Reference Manual
• CD containing the PTU Finder utility and other documentation.
WARNING: CAUTIONS ALERT YOU TO THE POSSIBILITY OF PERSONAL INJURY IF THESE
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS ALERT YOU TO THE POSSIBILITY OF EQUIPMENT OR PROPERTY
DAMAGE IF THESE INSTRUCTIONS ARE NOT FOLLOWED.
Note: Notes provide helpful information.
Copyright 2017, FLIR Commercial Systems, Inc.
Chapter 1: Introduction
5
1.8 - Related Documentation
The following additional documentation is available for your PTU:
•PTU Configuration Guide: options and accessories ordering guide for your specific PTU model
•PTU Product Datasheet: product specifications for your specific PTU model
•Pan-Tilt E Series Command Reference Manual: command instructions
1.9 - Additional Resources
FLIR Systems, Inc. also maintains a technical support Web site with additional resources for customers in
the Support section at www.FLIR.com/MCS. Resources include electronic copies of user manuals,
firmware downloads, 3D CAD models, technical notes, and other information.
1.10 - Technical Support
FLIR Systems, Inc. provides a range of technical support options:
• Email: MCS-Support@flir.com
•Web: www.FLIR.com/MCS
•Phone: (888)747-3547
The preferred method of contacting Technical Support is via email, which helps ensure proper
dispatching and tracking to address your questions promptly.
When contacting Technical Support, please provide the following information:
• PTU model and configuration
• Payload (Please include photos, if possible.)
• Parameter settings
• Description of issue/symptoms
PTU-5 User Manual
Copyright 2017, FLIR Commercial Systems, Inc.
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