Flowserve Atomac AKH7 Series Bedienungsanleitung

AKH7 - atomac ball valve for glass system

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 1

Date: 04.1995

Revision: 06.2020

Technical Manual

CONTENTS - AKH7

Contents

Technical Data AKH7/GK (Glass connection with splitring, short face-to-face) ......2

Material specication AKH7/GK............................................................................ 3

Assembly Instructions AKH7/GK .......................................................................... 4

Disassembly Instructions AKH7/GK ..................................................................... 4

Technical Data AKH7/KB (Short Face-to-Face, Wafer) ........................................ 5

Material specication AKH7/KB ............................................................................ 6

Assembly Instructions AKH7/KB........................................................................... 7

Disassembly Instructions AKH7/KB...................................................................... 7

Technical Data AKH7/KP (Glass connections with ball - cup).......................................8

Material specication AKH7/KP ........................................................................... 9

Assembly Instructions AKH7/KP......................................................................... 10

Disassembly Instructions AKH7/KP ................................................................... 11

AKH7 - Top Work Dimensions ............................................................................ 12

Spare Parts (item n°) - AKH7/GK, KB and KP.................................................... 13

AKH7 - KvData and CvData (DIN EN 60534-2-3).............................................. 14

AKH7 - recommended tightening torques° KP Version ...................................... 14

Optional ball with side vent hole ......................................................................... 15

Optional with C-ball ............................................................................................ 16

Optional with V-ball or S-ball .............................................................................. 17

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH7 - atomac ball valve for glass system

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 2

Date: 04.1995

Revision: 06.2020

Technical Manual

Technical Data AKH7/GK (Glass connection with

splitring, short face-to-face)

weight

C-C ( 1 : 1 )

ØD1

ØD2

ØD

010

025

028

027

050

040

065

060

100

110

120

170

150

304

ØK

nx Ød

300

310

DN / DIN L1 L2 s H R ØD ØD1

025 mm 74 80 3 124 160 24 27

inch 2,91 3,15 0,12 4,88 6,3 0,94 1,06

040 mm 94 100 3 149,5 210 38 42

inch 3,7 3,94 0,12 5,89 8,27 1,5 1,65

050 mm 100 106 3 166,5 210 48 51,5

inch 3,94 4,17 0,12 6,56 8,27 1,89 2

DN / DIN ØD2 B ØK n x Ød

025 mm 43 75 81 4 x M12 kg 1,2

inch 1,69 2,95 3,19 lbs 2,6

040 mm 61 100 110 4 x M16 kg 3,3

inch 2,4 3,94 4,33 lbs 7,3

050 mm 75 120 123 4 x M16 kg 3,5

inch 2,95 4,72 4,84 lbs 7,7

Glass connection acc. DIN EN 12585 (type: at)

Connection DIN EN 1092-2 PN 16

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH7 - atomac ball valve for glass system

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 3

Date: 04.1995

Revision: 06.2020

Technical Manual

Material specication AKH7/GK

No. Designation Quantity Material Material-No. DIN ASTM / AISI

010 body 1 ductil iron / PFA EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

1 ductil iron / PFA conductive EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

025 side piece/glass pipe

connection

PTFE

PTFE-glass°

2 PTFE conductive

027 ring split 2 steel 1.0037 / DIN EN 10025-2 A 283 Gr. C

028 cylinder head stud 4 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

040 stem 1 stainless steel / PFA 1.4470 / DIN EN 10283 A 890 CD3MN

1 stainless steel / PFA conductive 1.4470 / DIN EN 10283 A 890 CD3MN

1 Hastelloy C4 / PFA °° 2.4610 / DIN 17744

050 ball 1 cast steel / PFA 1.0619 / DIN EN 10213-2 A 216 Grade WCB

1 cast steel / PFA conductive 1.0619 / DIN EN 10213-2 A 216 Grade WCB

1ceramic Al2O3**

060 gland follower 1 stainless steel 1.4308 / DIN EN 10283 A 743 CF-8

065 gland insert 1 PTFE-graphite

100 packing material

(chevron)

1 set

PTFE °

PTFE-graphite°

110 hexagon nut 2 stainless steel 1.4301 / DIN EN 10088-3 A 194 8

120 stud bolt 2 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

150 serrated lock washer 2 stainless steel 1.4301 / DIN EN 10088-3 AISI 304

170 grounding device 1 stainless steel 1.4310 / DIN EN 10270-3 AISI 301

300 hand lever 1 die cast metall ZP0410 / DIN EN 12844

304 hexagon bolt 1 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

310 stop 2 stainless steel 1.4301 / DIN EN 10088-3 AISI 304

Valves with conductive lining only contain components with conductive materials

**ceramic ball on request

°otional

°°Hastelloy stem on request

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH7 - atomac ball valve for glass system

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 4

Date: 04.1995

Revision: 06.2020

Technical Manual

Disassembly Instructions AKH7/GK

Assembly Instructions AKH7/GK

025

027

028

050

040

010

028

027

025

150

120

100

065

060

170

110

304

300

310

For all jobs which are to be carried out on an installed valve, the works safety requirements and

the general accident prevention instructions must be observed. Moreover, the general installation

and maintenance instructions for atomac uorcarbon resin lined valves must be considered.

1. Prior to disassembly, the valve must be cleaned of all uid according to the abovementioned

instructions. Particular care must be taken that during the rinsing and draining of the piping

the valve is opened and closed repeatedly. These cycles (opening and closing) are to be

repeated when emptying the piping. Only when following this procedure, is it ensured that all

remaining pressure inside the body (stem guide and ball seats) is eleminated.

2. Put valve on a work bench with a soft cover (rubber mat). To remove the ball (050), put

hand lever (300) in closed position (90° to longitudinal axis of the

valve). The ball can

easily be pushed out of the body.

3. Remove hand lever (300) with the hexagon bolt (304).

4. Loose hexagon nuts (110), remove gland follower (060) and

gland insert (065). If necessary, stud bolts (120) can also be

removed now.

5. Remove stem (040) by pushing it down through the body. Care

must be taken not to damage the body liner.

6. Chevron packing (100) can easily be removed.

The general installation and maintenance instructions must be observed.

1. Screw stud bolts (120) into body (010).

2. Insert stem (040) from inside of body in such a way that the at side is parallel to the longitu-

dinal axis of the body (010).

3. Insert chevron packing (100).

4. Install gland insert (065), gland follower (060), safety washer (150), hexagon nuts (110) and

grounding device (170) also on valves top.

5. Assemble hand lever (300) onto stem (040) with the hexagon bolt (304).

6. Insert ball (050) to valve stem by pushing the ball in a downward motion through valve body.

7. Turn handlever (300) 90° o󰀨 longitudinal of body (open position).

8. Insert side piece (025) on both sides into body (010).

9. Install split ring (027) with cylinder head bolts (028) on the side piece (025).

10. Assemble stops (310) with hexagon bolt (312)

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH7 - atomac ball valve for glass system

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 5

Date: 04.1995

Revision: 06.2020

Technical Manual

Technical Data AKH7/KB

(Short Face-to-Face, Wafer)

Ba c k

weight

C-C ( 1 : 1 )

ØD1

ØD

010

040

065

060

100

110

120

170

150

304

050

025

ØD2

ØK

nx Ød

310

300

DN / DIN L t s H R ØD ØD1

025 mm 48 2 5 124 160 24 35

inch 1,89 0,08 0,20 4,88 6,3 0,94 1,38

040 mm 70 2 6 149,5 210 38 55

inch 2,76 0,08 0,24 5,89 8,27 1,5 2,17

050 mm 80 2 6 166,5 210 48 70

inch 3,15 0,08 0,24 6,56 8,27 1,89 2,76

DN / DIN ØD2 B ØK nx Ød

025 mm 62 75 81 4 x M12 kg 1,2

inch 2,44 2,95 3,19 lbs 2,6

040 mm 89 100 110 4 x M16 kg 3,3

inch 3,5 3,94 4,33 lbs 7,3

050 mm 99 120 123 4 x M16 kg 3,5

inch 3,9 4,72 4,84 lbs 7,7

Connection DIN EN 1092-2 PN 16

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH7 - atomac ball valve for glass system

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 6

Date: 04.1995

Revision: 06.2020

Technical Manual

Material specication AKH7/KB

No. Designation Quantity Material Material-No. DIN ASTM / AISI

010 body 1 ductil iron / PFA EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

1 ductil iron / PFA conductive EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

025 side piece/glass pipe connection 2 PTFE

2 PTFE conductive

2 PTFE-glass°

040 stem 1 stainless steel / PFA 1.4470 / DIN EN 10283 A 890 CD3MN

1 stainless steel / PFA conductive 1.4470 / DIN EN 10283 A 890 CD3MN

1 Hastelloy C4 / PFA °° 2.4610 / DIN 17744

050 ball 1 cast steel / PFA 1.0619 / DIN EN 10213-2 A 216 Grade WCB

1 cast steel / PFA conductive 1.0619 / DIN EN 10213-2 A 216 Grade WCB

1ceramic Al2O3**

060 gland follower 1 stainless steel 1.4308 / DIN EN 10283 A 743 CF-8

065 gland insert 1 PTFE-graphite

100 packing material (chevron) 1 set

1 set

PTFE °

PTFE-graphite°

110 hexagon nut 2 stainless steel 1.4301 / DIN EN 10088-3 A 194 8

120 stud bolt 2 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

150 serrated lock washer 2 stainless steel 1.4301 / DIN EN 10088-3 AISI 304

170 grounding device 1 stainless steel 1.4310 / DIN EN 10270-3 AISI 301

300 hand lever 1 die cast metall ZP0410 / DIN EN 12844

304 hexagon bolt 1 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

310 stop 2 stainless steel 1.4301 / DIN EN 10088-3 AISI 304

Valves with conductive lining only contain components with conductive materials

**ceramic ball on request

°otional

°°Hastelloy stem on request

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH7 - atomac ball valve for glass system

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 7

Date: 04.1995

Revision: 06.2020

Technical Manual

Disassembly Instructions AKH7/KB

Assembly Instructions AKH7/KB

304

300

110

170

060

065

100

120

150

310

025

010

040

050

025

For all jobs which are to be carried out on an installed valve, the works safety requirements and

the general accident prevention instructions must be observed. Moreover, the general installation

and maintenance instructions for atomac uorcarbon resin lined valves must be considered.

1. Prior to disassembly, the valve must be cleaned of all uid according to the abovementioned

instructions. Particular care must be taken that during the rinsing and draining of the piping

the valve is opened and closed repeatedly. These cycles (opening and closing) are to be

repeated when emptying the piping. Only when following this procedure, is it ensured that

all remaining pressure inside the body (stem guide and ball seats) is eleminated.

2. Put valve on a work bench with a soft cover (rubber mat). To

remove the ball (050), put hand lever (300) in closed position

(90° to longitudinal axis of the valve). The ball can easily be

pushed out of the body.

3. Remove hand lever (300) with the hexagon bolt (304).

4. Loose hexagon nuts (110), remove gland follower (060) and

gland insert (065). If necessary, stud bolts (120) can also be

removed now.

5. Remove stem (040) by pushing it down through the body.

Care must be taken not to damage the body liner.

6. Chevron packing (100) can easily be removed.

The general installation and maintenance instructions must be observed.

1. Screw stud bolts (120) into body (010).

2. Insert stem (040) from inside of body in such a way that the at side is parallel to the

longitudinal axis of the body.

3. Insert chevron packing (100).

4. Install gland insert (065), gland follower (060), safety washer (150), hexagon nuts (110) and

grounding device (170) also on valves top.

5. Assemble hand lever (300) onto stem (040) with the hexagon bolt (304).

6. Insert ball (050) to valve stem by pushing the ball in a downward motion through valve body.

7. Turn handlever (300) 90° o󰀨 longitudinal of body (open position).

8. Install side piece (025) on both sides.

9. Assemble stops (310) with hexagon bolt (312).

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH7 - atomac ball valve for glass system

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 8

Date: 04.1995

Revision: 06.2020

Technical Manual

Technical Data AKH7/KP (Glass

connections with ball - cup)

Ba c k

Flange connection with planned face also possible.

D-D ( 1 : 1 ) D

ØB

010

120

170

110

ØD

ØD1

ØD2

025

026

040

050

060

150

175

085

090

080

065

100

304

ØK

Ød

300

310

DN / DIN L t s H R ØD ØD1

025 mm 80 7 8 124 160 24 35

inch 3,15 0,28 0,31 4,88 6,3 0,94 1,38

040 mm 110 7 13 149,5 210 38 51

inch 4,33 0,28 0,51 5,89 8,27 1,5 2,01

050 mm 125 8,5 14 166,5 210 49 64

inch 4,92 0,33 0,55 6,56 8,27 1,93 2,52

DN / DIN ØD2 ØB ØK Ød

025 mm 44 105 85 4xM8 kg 2,2

inch 1,73 4,13 3,35 lbs 4,8

040 mm 62 135 110 4xM8 kg 5,2

inch 2,44 5,31 4,33 lbs 11,5

050 mm 74 145 125 4xM8 kg 7,5

inch 2,91 5,71 4,92 lbs 16,5

weight

Glass connection acc. DIN EN 12585

(type: ball - cup / concave - convex)

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH7 - atomac ball valve for glass system

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 9

Date: 04.1995

Revision: 06.2020

Technical Manual

Material specication AKH7/KP

Ba c k

No. Designation Quantity Material Material-No. DIN ASTM / AISI

010 body 1 ductil iron / PFA EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

1 ductil iron / PFA conductive EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

025 side piece/glass pipe connection 2 PTFE

2 PTFE conductive

2 PTFE-glass°

026 ange 2 steel, zinc plated 1.0570 / DIN EN 10025-2 A 283 D

040 stem 1 stainless steel / PFA 1.4470 / DIN EN 10283 A 890 CD3MN

1 stainless steel / PFA conductive 1.4470 / DIN EN 10283 A 890 CD3MN

1 Hastelloy C4 / PFA °° 2.4610 / DIN 17744

050 ball 1 cast steel / PFA 1.0619 / DIN EN 10213-2 A 216 Grade WCB

1 cast steel / PFA conductive 1.0619 / DIN EN 10213-2 A 216 Grade WCB

1ceramic Al2O3**

060 gland follower 1 stainless steel 1.4308 / DIN EN 10283 A 743 CF-8

065 gland insert 1 PTFE-graphite

080 stud bolt 1 set stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

085 serrated lock washer 1 set stainless steel 1.4301 / DIN EN 10088-3 AISI 304

090 hexagon nut 1 set stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

100 packing material (chevron) 1 set

1 set

PTFE °

PTFE-graphite°

110 hexagon nut 2 stainless steel 1.4301 / DIN EN 10088-3 A 194 8

120 stud bolt 2 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

150 serrated lock washer 2 stainless steel 1.4301 / DIN EN 10088-3 AISI 304

170 grounding drvice 1 stainless steel 1.4310 / DIN EN 10270-3 AISI 301

175 grounding strap 1 stainless steel / PVC 1.4401 / DIN EN 10088-3 AISI316

300 hand lever 1 die cast metall ZP0410 / DIN EN 12844

304 hexagon bolt 1 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

310 stop 2 stainless steel 1.4301 / DIN EN 10088-3 AISI 304

Valves with conductive lining only contain components with conductive materials

** ceramic ball on request

°otional

°° Hastelloy stem on request

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH7 - atomac ball valve for glass system

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 10

Date: 04.1995

Revision: 06.2020

Technical Manual

Assembly Instructions AKH7/KP

120

100

065

060

170

110

300

304

150

310

175

090 085

026

025

050

040

080

025

026 085 090

010

The general installation and maintenance instructions must be observed.

1. Screw stud bolts (120) into body (010).

2. Insert stem (040) from inside of the body in such a way that the at side is parallel to the

longitudinal axis of the body.

3. Insert chevron packing (100).

4. Install gland insert (065), gland follower (060), saftey washer (150), hexagon nuts (110) and

grounding device (170) and grounding strap (175) on valve top..

5. Assemble hand lever (300) onto stem (040) with the hexagon bolt (304).

6. Insert ball (050) to valve stem by pushing the ball in a downward motion through valve body.

7. Turn hand lever (300) 90° o󰀨 longitudinal axis of body (open position).

8. Assemble side piece for glass connection (025) into ange (026).

9. Install body bolts (080), lock washers (085), hexagon nuts (090), and tighten by criss-cross

method to recommended torque.

10. Assemble stops (310) with hexagon bolt (312).

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

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