Flowserve LMENIM5001-02 Betriebsanleitung

USER INSTRUCTIONS

Installation

Operation

Maintenance

Limitorque Master Station III

FCD LMENIM5001-02 – 12/13

Experience In Motion

Limitorque Master Station III FCD LMENIM5001-02 – 12/13

Contents

1. Introduction 5

2. Function Flowchart 9

3. Quick Startup 12

4. Connections 13

5. System Status 19

6. System Control 22

7. Email Conﬁguration 26

8. System Conﬁguration 30

9. Diagnostics 62

10. Troubleshooting Guide 65

Figures

Figure 1.1 - Introduction 6

Figure 1.2 - Enter User Name 6

Figure 1.3 - Login 6

Figure 1.4 - Main Menu 7

Figure 2.1 - Function Flowchart 10-11

Figure 4.1 - Master Station Rear Panel Connections 13

Figure 4.2 - DCS Port Connection 14

Figure 4.3 - DCS Port Connection with MS2/MS3 Adaptor 14

Figure 4.4 - Master Station Front Panel Connections 16

Figure 4.5 - Debug Port Connection 16

Figure 4.6 - Modbus Redundant Loop Topology 18

Figure 5.1 - The Main Menu Screen 19

Figure 5.2 - System Status 20

Figure 5.3 - Network Status 20

Figure 5.4 - MOV Status 21

Figure 5.5 - MSIII Status 21

Figure 6.1 - Main Menu 22

Figure 6.2 - System Control 23

Figure 6.3 - MOV Control 23

Figure 6.4 - Control Relays 23

Figure 6.5 - Emergency Shutdown 24

Figure 6.6 - Emergency Shutdown in Progress 24

Figure 6.7 - Emergency Shutdown Termination 25

Figure 6.8 - Emergency Shutdown Initiation Complete 25

Figure 7.1 - Main Menu 26

Figure 7.2 - Email Notiﬁcation Screen 27

Figure 7.3 - SMTP Address 27

Figure 7.4 - SMTP Conﬁguration without Password 27

Figure 7.5 - SMTP Conﬁguration with Password 28

Figure 7.6 - Add Email Listener 28

Figure 7.7 - Alarm Selections 29

Limitorque Master Station III FCD LMENIM5001-02 – 12/13

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Figures (Continued)

Figure 8.1 - Main Menu 30

Figure 8.2 - System Conﬁguration 31

Figure 8.3 - System Settings 32

Figure 8.4 - Version 32

Figure 8.5 - Language Menu 32

Figure 8.6 - Clock 33

Figure 8.7 - Time Zone 33

Figure 8.8 - Screen Saver 33

Figure 8.9 - Conﬁgure Hot Standby 34

Figure 8.10 - Conﬁguration Transfer Lockout 34

Figure 8.11 - Tag List 35

Figure 8.12 - User Administration 35

Figure 8.13 - Enter New Username 36

Figure 8.14 - Enter New Password 36

Figure 8.15 - Delete User 36

Figure 8.16 - User Settings 37

Figure 8.17 - Change Password 38

Figure 8.18 - Enter New Password 38

Figure 8.19 - DCS Conﬁguration 39

Figure 8.20 - Serial Port Conﬁguration 39

Figure 8.21 - Conﬁgure Ethernet Port 40

Figure 8.22 - Conﬁgure DCS Data Table 40

Figure 8.23 - FC-02 Read Input Status 41

Figure 8.24 - Modbus Holding Registers 44

Figure 8.25 - FC-03 Sample Data Table 45

Figure 8.26 - ModBus Coils 49

Figure 8.27 - FC-05/15 Sample Data Table 49

Figure 8.28 - Modbus Holding Registers - One Per MOV 51

Figure 8.29 - Modbus Holding Registers - Two Per MOV 51

Figure 8.30 - FC-06/16 Sample Data Table with ‘One Per MOV’ Selected 52

Figure 8.31 - FC-06/16 Sample Data Table with ‘Two Per MOV’ Selected 52

Figure 8.32 - MOV Network Conﬁguration 56

Figure 8.33 - Active MOVs 56

Figure 8.34 - Polling Priority-Active MOVs 57

Figure 8.35 - File Manager 58

Figure 8.36 - Import Conﬁg File 58

Figure 8.37 - Import Tag File 59

Figure 8.38 - Load Conﬁguration from File 59

Figure 8.39 - Export Conﬁg File 60

Figure 8.40 - Export Event Log 60

Figure 8.41 - Update Software 61

Figure 8.42 - Restore Factory Defaults 61

Figure 9.1 - Main Menu 62

Figure 9.2 - Diagnostics 63

Figure 9.3 - Event Log 63

Figure 9.4 - Comm/FC Logger 64

Figure 9.5 - Polling Statistics 64

Limitorque Master Station III FCD LMENIM5001-02 – 12/13

Figures (Continued)

Figure 10.1 - Surge Protection Access 67

Figure 10.2 - Main AC Power Input Module 67

Figure 10.3 - Removing Main AC Input Power Module 68

Figure 10.4 - AC Surge Protector 68

Figure 10.5 - Removing Fuse Holder 68

Figure 10.6 - AC Fuse Holder 69

Figure 10.7 - Network Surge Protector 69

Figure 10.8 - Removing Network Surge Protector 69

Tables

Table 1.1 - Network Topology Cable Speciﬁcations 8

Table 4.1 - Network Channel A Connection 15

Table 4.2 - Network Channel B Connection 15

Table 8.1 - Status Bit Deﬁnitions 41-43

Table 8.2 - Function Code -02 Example Message Breakdown 44

Table 8.3 - Function Code -03 Example Message Breakdown 45

Table 8.4 - Register Deﬁnitions 46-48

Table 8.5 - DDC-100 Coil Assignments, Modbus 05 Command Usage for Digital Outputs 50

Table 8.6 - Function Code -05 Example Message Breakdown 50

Table 8.7 - Function Code -15 Example Message Breakdown 51

Table 8.8 - Function Code -06 First Command Message Breakdown 52

Table 8.9 - Function Code -06 Second Command Message Breakdown 53

Table 8.10 - Function Code -06 Message Breakdown 53

Table 8.11 - Function Code -16 Message Breakdown 54

Table 8.12 - Valid Command Register Operations 54

Table 8.13 - Valid Argument Register Operations 55

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Limitorque Master Station III FCD LMENIM5001-02 – 12/13

1.1 Overview

The next-generation master station is designed and manufactured by Flowserve Limitorque speciﬁ-

cally for use with the Limitorque line of (Modbus) electric actuators. The Master Station III (MSIII)

acts as a single-source controller for up to 250 actuators with full redundancy, e-mail alert notiﬁca-

tion, and multi-lingual support.

The Master Station III is a plug-and-play solution that provides complete control, monitoring, and

diagnostics of Limitorque electric actuators through a simple touch-panel display serving as a Human

Machine Interface (HMI).

1.2 User Role Overview

The Master Station requires users to login. Four user role levels are conﬁgurable for each user: View,

Control, Conﬁgure, and Administrator. Each role includes the rights of the lesser roles (i.e., Control

includes View’s rights, and Conﬁgure includes Control’s rights and View’s rights).

VIEW: the user can view the network status and the activity log. No control or conﬁguration

functionality is available.

CONTROL: in addition to View rights, the user has the ability to control MOVs.

CONFIGURE: in addition to Control rights, the user has the ability to conﬁgure the Master Station and

the Network.

ADMINISTRATOR: in addition to Conﬁgure rights, the user has the ability to add or delete users, as

well as modify user settings.

These roles can be changed by an Administrator user. See Section 8.2.4, User Administration for

details.

1 Introduction

Limitorque Master Station III FCD LMENIM5001-02 – 12/13

1.3 Login

When the Master Station completes the boot process, it loads the Introduction screen (Figure 1.1).

Figure 1.1 - Introduction

Touching any part of the screen will load the Enter User Name screen (Figure 1.2).

NOTE: If the screen is blank and the green LED is illuminated, the unit is in screen saver mode.

Touch the display to exit the screen saver mode.

Figure 1.2 - Enter User Name

Once the user name has been entered, the Enter Password screen will be displayed (Figure 1.3).

NOTE: Each user name must have a unique password.

Figure 1.3 - Login

Limitorque Master Station III FCD LMENIM5001-02 – 12/13

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Passwords and user names are set via the User Administration menu, under System Conﬁguration.

The correct password entry for the respective user name will advance the screen to the Main Menu

(Figure 1.4).

In the event that passwords are lost or forgotten, please contact your Limitorque service coordinator

at (434) 528-4400.

1.4 Main Menu

Once logged in, the user will see the Main Menu (Figure 1.4).

Figure 1.4 - Main Menu

From here, the menu options are displayed based on the current user role. Each button represents a

separate logical section of the Master Station:

SYSTEM STATUS (ALL USERS): View information related to the network status, status of the Master

Station, and MOV status.

SYSTEM CONTROL (CONTROL, CONFIGURE, AND ADMINISTRATOR): Access to MOV control and

emergency shutdown functions.

EMAIL CONFIGURATION (CONFIGURE AND ADMINISTRATOR): View and change settings related to

email alerts.

SYSTEM CONFIGURATION (CONFIGURE AND ADMINISTRATOR): Conﬁgure the main functions of

the Master Station. User Administration functions in this section are accessible only to Administrator

users.

DIAGNOSTICS (CONFIGURE AND ADMINISTRATOR): Activate event logging, communication data

analysis, or polling statistics.

REBOOT: Restart the Master Station.

SHUT DOWN: Turn off the Master Station.

EXIT: Log out of the Master Station user mode.

Limitorque Master Station III FCD LMENIM5001-02 – 12/13

1.5 Technical Data

1. Power supply: 100-240 VAC 50/60HZ or 24 VDC. Maximum current is 1.5 A.

2. Operating temperature: 0-60°C (32-140°F)

3. Enclosure: Desktop/Shelf housing (standard), 19” rack mountable (optional), NEMA 4/4X

wall-mountable (optional), or mounted in a stand-alone cabinet (optional). Standard

dimensions are 16” (w) x 8.25” (h) x 18.5” (d)

4. Human machine interface: 5.6” diagonal, 640x480 resolution, lighted, TFT color graphic LCD.

Supports multiple languages: English, Spanish, Italian, German, and French.

5. Electromagnetic Compatibility (EMC) Compliance:

a. Emissions/Immunity – EN 61326-1:2006

b. Harmonics – EN 61000-3-2

c. Flicker – EN 61000-3-3

6. Communication protocol – MSIII to Field Units: Modbus RTU

7. Communication protocol – MSIII to Host System: Modbus RTU or Modbus TCP/IP

8. Network topology – Bi-directional redundant loop or multi-drop/daisy chain

9. Physical layer – MSIII to ﬁeld units: EIA-485 (RS-485)

10. Physical layer – MSIII to Host System: TIA-232 (RS-232) / EIA-485 (RS-485) /EIA-422

(RS-422) / Ethernet

11. Unit redundancy options: MSIII module redundancy, isolated power connections (standard)

12. Communications Rate – MSIII to ﬁeld units: 19.2 Kbaud max (Serial)

Host System to MSIII: 115.2 Kbaud max (Serial)

Host System to MSIII: 100 Mbits per second max (Ethernet)

Maximum recommended host system polling rate at 9.6 Kbaud

and above:

125 register reads / 500 ms

44 register writes / 500 ms

Table 1.1 - Network Topology Cable Speciﬁcations

Network Topology

(kbit/s) Max. Segment Length

(Belden 3074F with

no repeaters, meters)

Max. Cable Length

(kilometers)

Multi-drop/Daisy Chain

(with 24 ﬁeld units) 1200 30

Redundant Loop

(with 240 ﬁeld units) 1200 289.2

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Limitorque Master Station III FCD LMENIM5001-02 – 12/13

The following ﬂowchart graphics illustrate the functions of the Master Station III.

2 Function Flowchart

Limitorque Master Station III FCD LMENIM5001-02 – 12/13

Figure 2.1 - Function Flowchart

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