FLTR Tekleen GB6 Bedienungsanleitung

Check List forOptimal Filter Performance

[] There should be no back-pressure on the flush line. A 1” valve should

have a 2” waste line, and 2” valve should have a 3” waste line. Do not use

rubber hosing or flexible tubing for the waste line.

[] Thedifferential pressure gauge should be mounted within 3 feet of the

filter. Long tubing lines will resultin faulty gauge readings.

[] The water supply line to the piston should be connected to the neck of the

flush outlet and filtered bya ¼”mini filter.

[] The fitting on thesideofall pistons is for venting only. It should be open

to atmospheric pressure and pointing toward the ground.

[] Sealant should be applied on the contact points on the backside of the d/p

gauge to protect itfrom water. The d/p gauge shouldbe mounted up-side

down to prevent shorting of the contact points in the event of a water leak.

[] If the filter outlet discharges to a tank, or to open atmosphere, a valve

should be installed at the filter outlet to maintain aminimumworking

pressure of 40 PSI during the cleaning cycle.

[] If the flush valvefails to open or close, verify the connections to the

controller are wired correctly (see diagram on pg. 6-9).

[] Asurge protector should be installed before the electronic controller

For more information:

WEB: FLTR.com.au PHONE: (+61) 1300 62 4020 EMAIL: [email protected] SKYPE: Purple.Engineering

GB6 & GB7

USERS’ MANUAL

For more information:

WEB: FLTR.com.au PHONE: (+61) 1300 62 4020 EMAIL: [email protected] SKYPE: Purple.Engineering

TABLE OF CONTENTS

SECTION I INTRODUCTION 1

SECTION II INSTALLATION 1

SECTION III ELECTRIC BALL VALVE 1

SECTION IV FRONT PANEL CONTROLS & SETTINGS

4.1 Periodic Flush 2

4.2 Flush Time 2

4.3 Dwell Time 2

4.4 Power On/Off Switch 2

4.5 LCD Screen 2

4.6 Manual Start Button 2

4.7 Counter Reset Button 2

4.8 Alarm Reset 2

SECTION V BEHIND-THE-PANEL CONTROLS

5.1 AC/DC Voltage 3

5.2 Circuit Board Fuse 3

SECTION VI TERMINAL STRIP CONNECTIONS

6.1 Transformer “RWR” 3

6.2 Flush Terminal 1 3

6.3 Flush Terminal 2 3

6.4 Master Valve “M” 3

6.5 Alarm Output “A” 3

6.6 PD Gauge “PD” 4

SECTION VII GENERAL NOTES

7.1 1st Filter Actuation 4

7.2 Cautions 4

7.3 Common Sense 4

ILLUSTRATIONS

GB6 Controller 5

GB6 w/ Valve & PD Connections 6

GB6 w/ ABW Setup 7

GB6 w/ MTF Setup 8

GB7 w/ 2 x ABW Setup 9

GB6 w/ OBF & Solenoid 10

Warranty 11

For more information:

WEB: FLTR.com.au PHONE: (+61) 1300 62 4020 EMAIL: [email protected] SKYPE: Purple.Engineering

SECTION I Introduction

Automatic Filters, Inc. features state of the art electronic backwash controllers in the GB

series. GB6 and GB7 controllers are complete with a differential pressure sensor, a

backwash counter, and an emergency alarm output. The GB6 controller backwashes a

single filter, while GB7 controllers control up to two filters simultaneously. Both models

will initiate a backwash cycle in three ways: when the differential pressure gauge is

triggered, periodically by timer, or when manually activated. They are available in

115/230 volts or battery operated at 9/12 volts.

SECTION II Installation

GB6 and GB7 The controllers come factory-prepared and are ready to use. The only steps

necessary for installation are:

1. Mounting the controller

2. Connecting the tubing and wires of the PD gauge

3. Connecting the power supply (AC models)

4. Connecting the wires of the electric ball valve

Mount the electric controller on a convenient wall or panel as close as possible to the

filter to minimize the length of the pressure tubing. The controller can also be mounted

directly on the filter itself with brackets. The pressure differential (PD) gauge/switch is

to be installed on the bottom of the controller housing. The ¼” tubing from the high

pressure connection (red) on the center of the PD gauge goes to the high pressure side of

the filter or manifold (inlet). The lowpressure connection (blue) of the PDgoesto the

low pressure side of the filter or manifold (outlet). If desired, the gauge may be removed

from the housing and mounted at a suitable location on or near the filter.

For 110/230 Volt AC models, connect 120 VAC or 230 VAC, depending on the primary

voltage in your area, to the transformer wires. The 24 VAC leads are to be connected to

the terminal strip.

SECTION III Electric Ball Valve

The 24VAC stainless steel electric ball valve should be wired to the controller terminals

in the following manner:

AUTOMATIC FILTERS, INC.

GB6&GB7 OWNER’S MANUAL

For more information:

WEB: FLTR.com.au PHONE: (+61) 1300 62 4020 EMAIL: [email protected] SKYPE: Purple.Engineering

SECTION IV Front Panel Controls & Settings

4.1 Periodic Flush

A periodic flush will occur at the elapsed time set on the PERIODIC dial, provided a

normal PD flush or manual flush has not occurred during that time cycle. The periodic

switch resets after each backwash. For example, if the switch is set for one hour and a PD

flush occurs at 49 minutes, the periodic flush will not start a cycle 11 minutes later. It will

reset for 1 hour later. Settings range from OFF to 24 hours.

4.2 Flush Time

The duration of the filter backwash should be set in a range of 4 to 12 seconds.

4.3 Dwell Time

The GB6 controller can control 1 filter, while the GB7 models can control up to 2 filters.

The controller flushes each filter in sequence, starting with filter #1. The dwell dial sets

the time between successive filter flushes. It allows the 1st filter’s rinse valves to close

completely before the 2nd filter starts to flush, and so on. If only one filter is being

controlled, this switch is not used. Recommended dwell time is 10 seconds.

4.4 Power On/Off Switch

The power on/off switch controls power to the controller and to all filter components.

Make sure that this switch is in the OFF position when the system is not in use or work is

being performed on the electrical system.

4.5 LCD Screen

The LCD screen displays the backwash counter. Also, when the output fuse has blown,

the display indicates “FUSE,” and the PD and DWELL lights will flash alternately until

the fuse is replaced.

4.6 Manual Start Button

The manual start button activates back flushing of the filter(s).

4.7 Counter Reset Button

The counter reset button resets the back flush counter.

4.8 Alarm Reset

An alarm output is activated whenever the controller initiates three or more consecutive

backwashes by pressure differential signal in less than 2 minutes. This alarm has both a

visible light and an electrical output capable of activating a relay which can, in turn,

operate a lamp or a bell. The alarm can be reset with the push button on the panel.

For more information:

WEB: FLTR.com.au PHONE: (+61) 1300 62 4020 EMAIL: [email protected] SKYPE: Purple.Engineering

SECTION V Behind-the-Panel Controls

5.1 AC/DC Voltage

Tekleen controllers operate at 120 VAC at 60 Hz. and 230 VAC at 50 Hz. Battery

operated controllers will operate with 12 VDC or 9 VDC.

5.2 Circuit Board Fuse

The fuse for the electronics is located between the front panel and circuit board. To

replace, remove the front panel and replace with a 3 amp fuse. DO NOT replace with

higher amp fuse.

SECTION VI Terminal Strip Connections

6.1 Transformer “RWR”

These transformers are three terminals which connect to the power supply from the

transformer -- two red leads and one white lead. The white lead should be connected in

the middle terminal. This will be pre-installed by the manufacturer. R1 + R2 = 24VAC

R1 + W = 12VAC R2 + W = 12VAC

6.2 Flush Terminal 1

This terminal controls the valve assigned as valve #1. See the wiring diagram for

connections.

6.3 Flush Terminal 2

This terminal controls the valve assigned as valve #2. See the wiring diagram for

connections.

6.4 Master Valve “M”

The master valve output is marked with an M on the terminal block. This output is ON at

the start of each backwash cycle and goes OFF when the controller returns to IDLE. The

master valve output is only used when the filter system requires the optional pressure

sustaining valve at the down stream of the filter. The filter needs to maintain inlet

pressure greater than 35 PSI (2.5 BAR) during rinsing.

6.5 Alarm Output “A”

These are terminals for the alarm output. The GB6/7 are available in two pre-set logic

versions. The first does not disable the operation of the filter. This type is supplied. The

second version does disable the operation of the filter by cutting out power to the

valve(s). Reactivation of the controller is by “alarm reset.”

For more information:

WEB: FLTR.com.au PHONE: (+61) 1300 62 4020 EMAIL: [email protected] SKYPE: Purple.Engineering

6.6 PD Gauge “PD”

These are terminals for the PD gauge. Polarity is not important. They are installed by

either the manufacturer or by the customer. Please make sure to install the DP gauge

upside down. This will eliminate any future shorts if the high or low pressure tubing

leaks. You may cover the contact points with silicone or any water sealant to prevent

shorting.

SECTION VII GENERAL NOTES

7.1 1st Filter Actuation

A built-in time delay of 30 seconds, before the first backwash, is activated as soon as a

signal to flush (from the PD gauge) enters the controller. The purpose of this delay is to

eliminate any water pressure spikes or false pressure surges from actuating a rinse.

7.2 Cautions

1. DO NOT exceed output ratings of controller (3 amps).

2. Make sure output voltage is correctly set for 24 VAC or 12 VDC.

3. When using a 12 VDC power source, use only the first two terminals on the terminal

block. The third terminal is not used for DC input.

4. DO NOT connect 230 VAC to a 115 VAC transformer.

7.3 Common Sense

1. You may install the controller far away from the filter, provided that the DP switch is

at the filter.

2. A surge protector is needed to protect the controller from voltage spikes. Surge

protectors can be purchased at any electrical supplies store.

3. It is always advisable to check and clean the mini-filter, which is located on the tubing

line, between the flush outlet and the piston.

For more information:

WEB: FLTR.com.au PHONE: (+61) 1300 62 4020 EMAIL: [email protected] SKYPE: Purple.Engineering

For more information:

WEB: FLTR.com.au PHONE: (+61) 1300 62 4020 EMAIL: [email protected] SKYPE: Purple.Engineering

For more information:

WEB: FLTR.com.au PHONE: (+61) 1300 62 4020 EMAIL: [email protected] SKYPE: Purple.Engineering

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