Formosa Napoli BF Montageanleitung

Napoli BF

COAL EFFECT BALANCED FLUE GAS FIRE

Installation, Maintenance & User Instructions

Hand these instructions to the user

Model No. ABFC**MN2 & ABFC**EN3 are for use on Natural Gas (G20) at a

supply pressure of 20 mbar in G.B. / I.E.

Model No. ABFC**MP2 is for use on Propane Gas (G31) at a supply pressure

of 37 mbar in G.B. / I.E.

** denotes trim / fret or fascia variant

CONTENTS

PAGE

Section 1

Information and Requirements

1.0

Appliance Information

1.1

Conditions of Installation

1.2

Fireplace surround & suitability

1.3

Flue Terminal Position

1.4

Shelf position

1.5

Hearths

Section 2

Installation of Fire

2.1

Unpacking the fire

2.2

Fireplace opening

7-8

2.3

Preparation of the wall

8-9

2.4

Preparation of the flue hole

2.5

Installation of the gas supply

2.6

Preparation of the flue duct

2.7

Securing the firebox to the opening

12-13

2.8

Making the gas connection

2.9

Fitting the terminal guard

2.10

Removal & refitting of the glass frame

Section 3

Assembling Fuel Bed and Commissioning

3.1

Fitting the fuel bed

16-18

3.2

Fitting the trim

3.3

Fitting the fret

3.4

Lighting the appliance (MC variants)

3.5

Fitting the batteries (remote control & EFC models)

20-21

3.6

Lighting the fire manually via the control valve (remote control & EFC models)

3.7

Lighting the fire (EFC variants)

22-23

Section 4

Maintenance

4.1

Removal of the burner assembly (all variants)

4.2

Removal of the piezo igniter (MC variants)

4.3

Removal of the control valve (MC variants)

4.4

Removal of the pilot assembly (all variants)

4.5

Removal of the control valve (EFC variants)

4.6

Removal of the EFC trim switch

4.7

Parts shortlist

Section 5

User Instructions

5.1

Installation Information / about your fire

28-29

5.2

Operating your fire (MC variants)

5.3

Operating your fire (EFC variants)

5.4

Manual operation of EFC models

32-33

5.5

Replacing the batteries on EFC models

5.6

Removal / replacing the glass frame

5.7

Removal / replacing the fuel-bed

35-37

5.8/9

Cleaning the fire / cleaning the glass panel & fuel-bed

5.10

User replaceable parts

SECTION 1

INFORMATION AND REQUIREMENTS

1.0 APPLIANCE INFORMATION

Natural Gas LPG

Main injector : (1 off)

1.65mm (MC)

1.20mm (MC)

1.8mm (EFC)

Pilot Type - S.I.T.140 Series

Size 27

Size 19

Max. Gross Heat Input :

4.6kW

4.8kW

Min. Gross Heat Input :

3.2kW

3.4kW

Gas Rate :

0.427 m3/hr

0.180 m3/hr

Cold Pressure :

20.0+/-1.0 mbar

37.0+/-1.0 mbar

Ignition : Push-button Piezo (MC models only)

Ignition : Electronic (EFC models only)

Electrode Spark Gap : 4.0mm

Weight (without fender) : 25.0 kg inclusive of flue pipe and terminal

Fig. 1

185mm

150mm

580mm

562mm

120mm

285mm Min, 625mm Max with standard flue

duct on MC models. 248mm Min, 588mm

Max with standard flue duct on EFC models.

A cost option extended flue duct (part no. CV-

MARLT) can be purchased to increase this

dimension on NG MC models to 1010mm or

973mm on NG EFC models)

INSTALLATION REQUIREMENTS

EfficiencyDeclaration

The efficiency of this appliance has been measured as specified in

BS EN 613 : 2001 and the result is 85%. The gross calorific value of the fuel has

been used for this efficiency calculation.

The test data from which it has been calculated has been certified by BSI.

The efficiency value may be used in the UK Government’s Standard Assessment

Procedure (SAP) for energy rating of dwellings.

1.1 CONDITIONS OF INSTALLATION

It is the law that all gas appliances are installed only by a GAS SAFE Registered

Installer, in accordance with these installation instructions and the Gas Safety

(Installation and Use) Regulations 1998 as amended. Failure to install appliances

correctly could lead to prosecution. It is in your own interest and that of safety to

comply with the law.

The installation must also be in accordance with all relevant parts of the Local and

National Building Regulations where appropriate, the Building Regulations

(Scotland Consolidation) issued by the Scottish Development Department, and all

applicable requirements of the following British Standard Code of Practice.

1. B.S. 5871 Part 1 Installation of Gas Fires

2. B.S. 6891 Installation of Gas Pipework

3. B.S. 5440 Parts 1 & 2 Installation of Flues and Ventilation

4. I.S 813 : 1996 Domestic Gas Installation, issued by the National Standards

Authority of Ireland.

1.2 FIREPLACE / SURROUND SUITABILITY

This product is designed to fit fireplaces with a minimum 1” / 25mm rebate. The

fire must only be installed on a hearth it must not be installed directly onto

carpet or other combustible floor materials. The fire is suitable for fitting to

non-combustible fire place surrounds and proprietary fire place surrounds with a

temperature rating of at least 150 degrees celcius (Class “O”).

Soft wall coverings such as blown vinyl, wall paper etc. could be affected by

the rising hot air and scorching and/or discoloration may result. Due con-

sideration should be made to this when installing or decorating.

1.3 FLUE TERMINAL POSITION

The minimum acceptable dimensions from the flue terminal to obstructions

and ventilation openings are shown below and listed in the table

It is important that the position of the flue allows the free passage of air

across it at all times. The minimum acceptable space from the flue terminal

to obstructions and ventilation openings are specified below in figure 2.

Fig. 2

DIMENSION TERMINAL POSITION MINIMUM DIMENSION

Directly below an opening, air brick,

300mm (12in)

opening window

Above an opening, air brick,

300mm (12in)

opening window

Horizontally to an opening, air brick,

opening window etc.

Below gutters, soil pipes or drain pipes

300mm (12in)

Below eaves

300mm (12in)

Below balconies or car port roof

600mm (12in)

From a vertical drain pipe or soil pipe

300mm (12in)

From an internal or external corner

600mm (24in)

Above ground roof or balcony level

300mm (12in)

From a surface facing the terminal

600mm (24in)

From a terminal facing the terminal

600mm (24in)

From an opening in the car port

1200m (48in)

Vertically from a terminal on the same wall

1500mm(59in)

Horizontally from a terminal on the

300mm (12in)

same Wall

NOT APPLICABLE

N/A

NOT APPLICABLE

N/A

NOT APPLICABLE

N/A

1.4 SHELF POSITION

The fire may be fitted below a combustible shelf providing there is a minimum

distance of 200mm above the top of the fire and the shelf does not project more

than 150mm. If the shelf overhangs more than 150mm the distance between the

fire and the shelf must be increased by 15mm for every 25mm of additional

overhang over 150mm.

1.5 HEARTHS

This appliance must only be installed on to a concrete or non-combustible hearth.

The hearth material must be a minimum thickness of 12mm with the top surface at

least 50mm above the floor. The hearth must be fitted symmetrically about the fire

opening and have a minimum width of 760mm and a minimum projection of

300mm forwards from the fire opening.

SECTION 2

INSTALLATION OF FIRE

2.1 UNPACKING THE FIRE

Carefully lift the fire out of the carton. Remove the loose item packaging carefully

from the the pack. Check the contents as listed :-

IMPORTANT : THE CARDBOARD FITMENT THAT IS AT THE TOP OF THE

CONVECTION APERTURE SHOULD NOT BE REMOVED

UNTIL THE APPLIANCE IS FULLY INSTALLED AND READY

TO BE LIT.

DO NOT UNDER ANY CIRCUMSTANCES USE THIS APPLIANCE IF THE

GLASS PANEL IS BROKEN OR NOT SECURELY FIXED TO THE FIREBOX.

PackingCheckList

1 off Fire box & foam seal / burner assembly

1 off Boxed ceramic 5 piece fuel bed set

1 off Flue terminal / pipe unit

1 off Flue terminal guard

1 off Loose Items pack including cable fixing kit

1 off Installation / user manual (combined)

3 off AA batteries (EFC models only)

1 off Rubber grommet (to seal gas aperture used)

2 off Cabling pipes

2.2 FIRE PLACE OPENING

2.2.1 The front opening of the fire place must be between 410 and 420mm

wide, and between 563 and 570mm high. If the opening exceeds these

dimensions then a surround must be constructed from suitable non-

combustible material to produce a suitable sized opening. Any surround

must be suitably sealed to the fire place to prevent leakage.

See figure 3 below.

Fig. 3

Minimum Flat

Sealing Area

490mm minimum

Fire Opening

590mm minimum 410mm minimum

420mm maximum

563mm

minimum,

570mm

maximum

2.2.2 The minimum / maximum sized distances between the firebox mounting

flange and outside wall are shown below in figure 4.

Fig. 4

Minimum Installation depth

285mm MC models

Minimum Installation depth

248mm EFC models

Maximum Installation depth 625mm

with standard flue duct MC models

Maximum Installation depth 588mm

with standard flue duct EFC models

Maximum Installation Depth

1010mm with extended flue duct

on MC models

973mm on EFC models (cost

option extra) - suitable for NG

models only on all control options

2.2.3 NOTE : WHEN MEASURING LENGTH BETWEEN FIREBOX AND THE

OUTER WALL TAKE INTO ACCOUNT THE DISTANCE BETWEEN

THE BACK OF THE FIREBOX AND THE INNER WALL AS THIS WILL

VARY BETWEEN INSTALLATIONS, DEPENDENT UPON THE FIRE

SURROUND REBATE OR CAVITY DEPTH. (DIMENSION “X” BELOW

- FIGURE 5).

Fig. 5

Flue Terminal

Outer Wall

Cavity

Inner Wall

415mm 185mm

300mm

485mm Including

Firebox Flanges

760mm

2.2.4 The appliance must be fitted into a fireplace or false chimney

constructed of non-combustible materials, minimum width 415mm,

minimum height 563mm and minimum surround or false chimney breast

rebate 75mm.

2.3 PREPARATION OF THE WALL

2.3.1 The appliance and flue pipes must be installed at right angles to the

mounting wall. The appliance itself should be installed vertically against

a flat wall. Where an uneven wall surface is found, appropriate action

should be taken to ensure that the appliance is not stressed or does not

distort when installed.

Ensure that the floor surface onto which the appliance is mounted onto

is flat. The minimum height from the floor to the centre of the flue is

shown on figure 6 overpage.

Fig. 6

150mm diameter

423mm

2.4 PREPARATION OF THE FLUE HOLE

2.4.1 Mark the position of the centre of the flue on the inner wall.

2.4.2 Cut hole for outer flue pipe. There are two possible methods to achieve

this, either core drill or via hammer and chisel.

2.4.3 To core drill, proceed as follows :-

Drill a pilot hole through the wall, in position as specified in figure 6.

Using a 6” core drill, drill the flue hole.

To Hammer and chisel, proceed as follows :-

Mark the position of the centre of the flue pipe as specified in figure 6.

Mark the position of the hole around this point.

Chisel out the area as marked on the wall.

2.4.4 We then recommend that a cardboard cylinder is placed around the flue

pipe and inserted in the chiselled out hole whilst making good.

NOTE:- If the appliance is to be installed into a building under

construction, it is recommended that a non-corrosive metal

tube of 6” diameter be inserted into the position of the hole.

2.5 INSTALLATION OF THE GAS SUPPLY

2.5.1 Before installing the firebox, decide from which side or if a rear

connection to the gas supply is required. Plan the pipe run to enter the

firebox from the left, right or rear and connect to the inlet elbow. See

below :-

2.5.2 If concealed pipe work is required plan the pipe run to enter the fire box

through one of the openings in the sides or rear of the fire box and

connect to the inlet elbow. See figure 7 & 8 below for a suggested

concealed pipe layout.

Fig. 7

Gas Supply

Firebox

Approx.

40mm

Fireplace

Fig. 8

Gas Supply

Firebox

Approx.

40mm

Fireplace

Note : Before breaking into the gas supply a pressure drop test should be

carried out to establish that the existing pipework is sound. Always insert

the grommet into the entry point used (a sharp blow with a hammer or chisel

will be sufficient to knock out the opening selected in the firebox) and with

the grommet fitted cut with a sharp knife to allow the supply pipework to

pass through into the firebox.

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