Francis Searchlights L480RC Betriebsanleitung

L480RC 200w LED Remote

Control Searchlight

User / Installation Manual

Product Part Number:

A7222 –L480RC 115/240v 200w LED Variable Speed Remote Control Searchlight

A7223 –L480RC RF 115/240v 200w LED Variable Speed Remote Control Searchlight

PLEASE NOTE! www.francis.co.uk

Please read this manual before installation.

C28380 Issue 7 11.7.23

CONTENTS

1. Introduction

2. Safety Precautions

3. Technical Information

4. Unpacking and Installation Instructions

5. Electrical Installation

6. Start-up and Operating

6.1. FBUS Data & Panel Addresses

7. Fault Finding

7.1. Problems After Installation

7.2. Obtaining Fault Status

8. Maintenance and Servicing

9. Wiring Diagram & General Assembly

10. Spare Parts List

General Information:

Francis Searchlights Ltd

Union Road, Bolton, BL2 2HJ

United Kingdom

T: 00 44 (0)1204 558 960

E: [email protected]

W: www.francis.co.uk

1 –Introduction

It is imperative that this manual is read carefully and understood before

installing your equipment. For your future reference please keep this manual

in a safe place.

Thank you for specifying a product from the Francis Searchlights range. All Francis products are

designed to give complete customer satisfaction and are manufactured to the highest engineering

standards to ensure optimum performance and service life.

The Francis LITE range combines features proven over many years in the most hazardous

conditions in both marine and land installations.

To prolong the life and performance of your product, we recommend that you only specify Francis

Searchlights spare parts. This will also ensure that any warranties on your equipment will not be

invalidated. Information on spares ordering and parts is provided in this manual.

Should you ever need to contact Francis Searchlights Ltd. regarding your equipment, please

always quote the Product Number and Serial Number of the product you have, this is located on

the name plate, inside the front of the barrel to the right.

In order that the searchlight operates correctly it is imperative that competent personnel are

responsible for the installation, operation, and servicing of this equipment. Failure to adhere to this

advice may cause premature failure or incorrect operation of the searchlight, which may damage

the equipment or cause personal injury.

2 –Safety Precautions

The following instructions must be adhered to, to ensure a safe working environment and

the safety of the user.

Note: When unpacking or manoeuvring the searchlight into its fixing position, suitable

lifting points must be used to prevent damage to the equipment or personal injury.

•Only suitably qualified personnel may install the products.

•Never look directly into an illuminated searchlight as this may cause severe damage to

eyesight. If it is necessary to inspect the searchlight whilst in operation, always wear suitable

protective goggles.

•Searchlights get hot. Never touch the unit when lit and always allow 15 to 20 minutes for

cooling down after turning the searchlight off.

•Never place anything on or cover the searchlight when in use.

3 –Technical Information

Electrical

Input voltage:

110 VAC - 240 VAC

Input current:

2A Max 1A Max

Driver output voltage:

72v DC Max

Driver current:

2.8A Max

Wattage:

200w

Dimensions

Height:

1175mm

Width:

593mm

Depth:

455mm

Weight: Searchlight –Driver Box

44Kgs –3Kgs

Searchlight Performance

LED power:

200w

Range @ 1 Lux:

1546m

LED life (approx.)

33,000h

Divergence:

7°- 20°

Colour temperature:

6500K

Luminous flux:

28,000 lumens

Searchlight movement

Pan rotation:

385°

Tilt elevation:

Up 30° & Down 35°

Pan speed:

Variable Speed 1 to 23°/sec

Tilt Speed:

Variable Speed 1 to 8°/sec

Material, colour, IP rating

Searchlight barrel head:

Aluminium BSEN485 Grade 5251

Gearbox housing:

Stainless Steel BS1449 304S31

Crutch:

Stainless Steel BS1449 304S11

Paint finish powder coated & stove enamel paint:

Ash Grey BS4800 00A01, May Green RAL 6017

IP rating:

IP66

Operating temperature:

-50°C to +50°C

Certification approval:

Lloyds TA:

IEC 60945: 2002

Russian Maritime Register of Shipping:

Parts XI & XVII, Part IV

ISO9001 2015:

Quality Management System

4 –Installation Instructions

The following instructions should be read and fully understood prior to installing the equipment to

ensure that the correct procedures are followed, and all safety precautions are observed.

Note: If the equipment has been in storage for a considerable amount of time, it is

advisable to conduct a routine maintenance check on all parts before installation.

Safety Precautions

This equipment should not be connected to an electrical supply before being installed. Installation

procedures should be adhered to, to ensure a safe working environment and reduce the risk of

damage or personal injury.

Preparing the Mounting Position

Mark out and drill the fixing holes through the deck. If anti-vibration mounts are to be fitted, the

fixing holes for the mounts should also be marked out and drilled. Prior to manoeuvring the

searchlight into its’ fixing position, the AV mounts should be fitted to the base. When in the desired

position, bolt the searchlight firmly down. On an uneven surface it may be necessary to use a

suitable sealant such as silicone, to ensure a weatherproofed joint.

Please refer to the drawing C27312-01 for the Joystick Panel cut out size, which you can find at

the back of this manual.

Rear of Searchlight Base Fixings, 4 Holes Ø12.5

Equally Spaced on a Ø350.00

5 –Electrical Installation

For safety purposes, only competent personnel should perform the electrical

installation. All equipment should be installed to current Electrical

Regulations and Standards.

Referring to wiring diagram C28941 RF or C28378 (at the back of the manual), a supply is fed to

the junction box, which then provides a common feed to the motor gearbox, searchlight, and

joystick panel.

The searchlight has been pre-wired with 3 meters of cable from the motor gearbox to junction box

provided. The searchlight head is pre-wired along with the connecting cable to the motor gearbox.

Cables required to be connected by the customer: -

•2 pair twisted 0.22mm 100ohm screened cable from the joystick panel to the junction box.

•Mains supply cable to the junction box.

3m of cable supplied by

Francis

2 pair twisted screened

5 core 1.5mm

3 core 1.5mm

main supply cable

Supplied by

customer

2 pair twisted

screened cable,

supplied by

customer

Searchlight

Joystick Panel

Driver Box

To obtain the maximum light output from the searchlight, it is essential that the full operating

voltage of the LED fitted be applied to the LED contacts.

Method of Electrical Connection

•Disconnect the supply before working on the electrical system.

•The searchlight must be connected to a fused electrical supply, using suitably sized cable.

•If the searchlight is located a considerable distance from the supply, provision must be

made in the cable size to overcome the voltage drop.

The following table below indicates the maximum length of cable to be used for the supply cable,

from the mains supply to the junction box.

Searchlight

115v

200w

240v

200w

Cable Size

(mm²)

Distance

Max

Distance

Max

1.5

85M

355M

2.5

143M

600M

The following table below indicates the maximum length of cable to be used for DC cable, from the

searchlight to the junction box.

Searchlight

200w LED

Cable Size

(mm²)

Distance

Max

5 core 1.5mm

31M

5 core 2.5mm

51M

5 core 4mm

83M

5 core 6mm

125M

5 core 10mm

216M

•Whenever possible cable terminations should be made below deck and with approved

terminal devices.

•If a spare auxiliary fuse or circuit breaker is not available, one of the correct type/ratings

should be fitted and connected to a positive supply. It is advisable to locate a bus bar or

main connection and avoid any direct connection to the supply.

•For 115/240v AC products, the following colour coding system should be used for the

customer supply cable:

Brown - Live

Blue - Negative

Green/Yellow - Earth

Note: This equipment must be earthed.

6 –Start-up and Operating

Start-Up

When the main power is first applied to the searchlight, the searchlight will carry out a self-test, it

will Pan to the left limit and Tilt down to the limit, once this is complete, the searchlight will then

move to the centre and horizontal, during this please do not try and operate the searchlight while

this test is being carried out. Once the searchlight is back at centre the searchlight can then be

operated normally, by pressing the Panel button on the control panel.

Operating

Switch On

The panel is activated using the PANEL button. This will illuminate brightly when the panel is

active. Alternate operations of the PANEL button will switch the panel on and off.

Lamp Control

When the panel is active pressing the LAMP button will switch the lamp on or off.

If the joystick panel is switched off with the PANEL button the lamp will switch off.

Focus Control

The lamp focus can be adjusted using the FOCUS button. Lamp focus will adjust continuously

whilst FOCUS is pressed.

Beam Direction

The beam direction can be adjusted using the joystick when the panel is active. Moving the

joystick left or right will pan the beam clockwise or anticlockwise.

Moving the joystick up or down will move the beam up or down. The speed of movement is

proportional to the movement of the joystick. It is possible to move the beam in both directions at

once by moving the joystick diagonally.

Home

The searchlight can be returned to a pre-set home position. By default, this is dead ahead with the

beam level although different positions can be programmed as described below.

To send the searchlight to the home position switch the panel off then press the LAMP button.

Set New Home Position

To set a new home position move the searchlight to the new desired home position. Switch the

panel off then press the joystick down to its limit and press the lamp button. The current position

will now be the new home position.

Set Motion Limit (only available when Remote Focus is fitted)

The searchlight travel can be limited in either axis or either direction. To set a new limit switch the

panel on and move the searchlight to the desired limit position. Switch the panel off then press and

hold the focus button whilst moving the joystick full travel in the direction of the desired limit. Hold

in this position for 4 seconds. For example, to set a limit to the tilt up motion; -

1. Switch panel on and drive the searchlight to desired tilt up limit position.

2. Switch panel off.

3. Press and hold the FOCUS button and hold joystick in the full up position for 4

seconds.

4. Tilt up motion will now be inhibited above the current position.

Clear Motion Limits

Motion limits as set above can be cleared by switching the panel off then pressing and holding the

focus button and lamp buttons together for 10 seconds.

Adjusting Panel Illumination

The panel illumination and indicators intensity can be adjusted to suit ambient light levels. To

adjust the intensity, switch the panel on then switch it off with the PANEL button and keep the

PANEL button pressed. To increase intensity, move the joystick to the right. To decrease move to

the left. Note that the panel button must be kept depressed whilst the joystick is moved. All

indicators will illuminate whilst adjustments are performed. Adjustment is complete when the panel

button is released.

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