Franke F3D3S Bedienungsanleitung

F3D3 Dual and Single Lane Versions Frozen French

Fry Dispenser

Service Manual

F3D3 Series Service Manual Table of Contents/Section 1.1

Section No. Content/Service Operation Issued/Updated

1.1 Table of Contents 11-13-12

1.1.1 Model Identification Guide 5-30-12

1.2.1 Franke Warranty Coverage 5-30-12

1.2.2 Franke Service Contact Information 5-30-12

1.3 F3D3 Series Trouble Shooting Guide 6-6-12

1.4 Display Error Message Guide 5-21-12

1.5 F3D3 Series Parts List & Component Diagrams

1.6 F3D3 Series Electric Schematics 5-24-12

1.7 Control Panel Quick-Guide 5-21-12

Setup, Diagnostic & Programming Instructions

1.8 Customer Level Access Instructions 5-30-12

1.9 Load Cell Calibration Instructions 5-30-12

1.10 Factory Level 1 Setup Access Instructions 5-30-12

1.11 Factory Level 3 Operating Parameter Access & Version Guide 11-13-12

1.11.1 Factory Level 3 Parameter Programming for BL 2.00 11-13-12

1.11.2 Factory Level 3 Parameter Programming for H47C1 11-13-12

1.11.3 Factory Level 3 Parameter Programming for H46P9 11-13-12

1.11.4 Factory Level 3 Display Menu for H46N ONLY 11-13-12

Part Replacement (See Section 4 for Refrigeration Repairs)

2.1 General Service Instructions, Warnings & Tools 5-24-12

2.2 Freezer Door Gasket Replacement 5-21-12

2.3 Automation Assemble [Complete] Replacement 5-22-12

2.4 Door Lift Slide Replacement 5-22-12

2.5 Drum Rotor Motor Replacement 5-22-12

2.6 Drum Rotor/Motor Block & Drive Shaft Replacement

2.7 Door Lift Motor Replacement 5-22-12

2.8 Door [Open] Motor Replacement 5-22-12

2.9 Product Door & Fill Bucket Assembly Replacement 5-22-12

2.10 Load Cell Replacement 5-30-12

2.11 Door-Closing Spring Replacement 5-22-12

2.12 Low Product Sensor Replacement 5-22-12

2.13 Basket Fill Plunger Switch Replacement 11-13-12

2.14 Door-Open Sensor Replacement 5-22-12

2.15 Touch Pad Controls Assembly Replacement 5-29-12

2.16 Main Power ON/OFF Switch Replacement 5-22-12

2.17 Temperature Controller Sensor Cable Replacement 5-22-12

2.18 24-Volt Power Supply Replacement 5-22-12

2.19 Compressor Relay Replacement (DIN Mounted) 5-22-12

2.20 Main PC Control Board Replacement 5-30-12

F3D3 Series Service Manual Table of Contents/Section 1.1

Section No. Content/Service Operation Issued/Updated

Part Replacement...Continued

2.21 Main Control Board Chip Replacement 5-29-12

2.22 Door Frame & Freezer Bottom Heater Replacement 5-23-12

2.23 Power Cord Replacement 5-23-12

2.24 Hopper Rotor Replacement 5-23-12

Part or Component Adjustments

3.1 Low Product Sensor Sensitivity Adjustment 5-23-12

3.2 Reverse Door Hinges/Door Swing 5-23-12

3.3 Adjusting Automation Assembly Alignment 5-23-12

3.4 Drum Rotor Motor Adjustment [When making noises] 5-23-12

3.5 Fry Hopper Hanger Alignment 5-23-12

3.6 Activate Backup Temp. Display – Two Lane Models ONLY 5-23-12

Refrigeration System Repair & Replacement

4.0 Propane Refrigeration System SERVICE RESTRICTION 5-23-12

4.1 Basic [Operator] Refrigerator Maintenance 5-23-12

4.2 Replace Condenser Fan Motor 5-24-12

4.3 Replace Start Relay & Replace Start Capacitor 5-24-12

4.4 Check System Pressure & Electronic Leak Detection 5-24-12

4.4.1 Checking for Leaks with Nitrogen Pressure 11-13-12

4.4.2 Cold Wall Evaporator Leak Detection 11-13-12

4.5 Repair System [Refrigerant] Leak 5-24-12

4.6 Replace Thermostatic Expansion Valve & Filter 5-24-12

4.7 Condenser Unit Replacement 5-24-12

Service Bulletins

none

Rev. 2 11-13-12

F3D3 Series Service Manual Model Identification 1.1.1

Model Identification Guide

Model F3D3

(Shown Hinged-Left)

Model F3D3S

(Shown Hinged-Right)

Lanes & Controls:

Two Lanes

Lanes & Controls:

Single Lane

Unit Width:

711 mm (28”)

Unit Width:

559 mm (22”)

Refrigerant Type

R-404A

Refrigerant Type

R-404A

Model F3D3P

(Shown Hinged-Left)

Model F3D3SP

(Shown Hinged-Right)

Lanes & Controls:

Two Lanes

Lanes & Controls:

Single Lane

Unit Width:

711 mm (28”)

Unit Width:

559 mm (22”)

Refrigerant Type

R-290 PROPANE

Refrigerant Type

R-290 PROPANE

F3D3 Series Service Manual Factory Level 1 Setup Access / 1.10

Setup Access & Resetting

F3D3 Series Fries Dispensers have easy

access to Factory-Level (1) setup and

resetting, using the lane operator interface

touch panel & display. To access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON.

3) Lane power must be OFF. Display will

show current freezer temperature.

To Access Factory Level 1 Setup Parameters:

Step

Action Required

Resulting Display

From Standby condition use 3rd touchpad to

enter: 3 3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

Press touchpad 2 = Fact(ory)

Factory Access Level

Lev1 Lev3 Exit

Press touchpad 1 = Lev1

Low Level Reset ?

Restores all NUM [numbers]

Yes No Exit

Press touchpad 1 = Yes

Setup = US

[or actual setup]

Inc Dec Exit

Press touchpad 1 = Inc [to scroll through]:

Press touchpad 2 = Dec [to go back up list]:

NOTE: If you press 1 = Inc on Setup =

APMEA, nothing changes. [Press 2 = Dec -

to go back up list.]

Setup = Europe or

Setup = Japan or

Setup = Latin AM [America] or

Setup = Canada or

Setup = APMEA

Inc Dec OK

When you press touchpad 3 = OK, screen

goes to:

* Setting Country *

* Specific Params * then:

Setup Complete

Config = US [setup chosen] then:

Calibrate Menu

Begin ?

OK Exit

7A or

Press touchpad 3 = Exit

Shut [appears then screen

goes blank]

Press touchpad 1 = OK [to initiate calibration]

Calibrate Menu

Loadcell = 00XX [Tar Value]

All Clear ?

OK Exit

Press touchpad 1 = OK

NOTE: See SM Section LCC

for Load Cell Calibration Instructions.

Rev. 1 6/2012

NOTE: All programming is done using the

three choice buttons labeled: 1, 2 and 3 above.

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11

Parameter Access & Software Version

F3D3 Series Fries Dispensers provide easy access to

Factory Level operating and service diagnostic

parameters using the front operator interface touch

panel & display. To access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON*.

3) Lane power must be OFF. Display will be blank or

show current freezer temperature, depending on

the model and lane.

For To Access Factory Level 3 Parameters:

Step

Action Required

Resulting Display

From Standby condition use 3rd touchpad to enter: 3

3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

Press touchpad 2 = Fact(ory)

Factory Access Level

Lev1 Lev3 Exit

Press touchpad 2 = Lev3

Password ??

Enter Password 0_ _ _

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to next

digit]

Password ??

Enter Password 0 0_ _

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to next

digit]

Password ??

Enter Password 0 0 0_

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to last

digit], then:

Password ??

Enter Password 0 0 0 0

Inc OK Exit

Press touchpad 1 = Inc once, to raise to 1, then:

Password ??

Enter Password 0 0 0 1

Inc OK Exit

Press touchpad 2 = OK

Language [first Parameter]

P01 = English

++ -- ->

For F3D3 Software Version To ID Version: Use Table:

Software Version BL 2.00; APP 2.12a

On Lane Display

Parameter Table 1.11.1

Software Version: H47C1

On Chip Label*

Parameter Table 1.11.2

Software Version: H46P9

On Chip Label*

Parameter Table 1.11.3

∗NOTE: The chip version is also displayed briefly during the

startup sequence (after Calibration Values), when the Main

POWER-ON switch is first turned ON. It appears as: Firmware =

H47C1, etc. on the second line. Rev. 1 11/2012

NOTE: All programming is done using the three

choice buttons labeled: 1, 2 and 3 above.

F3D3 Series Service Manual - Factory Lev3 Parameter Access / 1.11.1

Parameter Access & Programming

F3D3 Series Fries Dispensers provide easy

access to Factory Level operating and

service diagnostic parameters using the

front operator interface touch panel &

display. To access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON.

3) Lane power must be OFF. Display will

be blank or show current freezer

temperature, depending on the lane.

To Access Factory Level 3 Parameters:

Step

Action Required

Resulting Display

From Standby condition use 3rd touchpad to

enter: 3 3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

Press touchpad 2 = Fact(ory)

Factory Access Level

Lev1 Lev3 Exit

Press touchpad 2 = Lev3

Password ??

Enter Password 0_ _ _

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

next digit]

Password ??

Enter Password 0 0_ _

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

next digit]

Password ??

Enter Password 0 0 0_

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

last digit], then:

Password ??

Enter Password 0 0 0 0

Inc OK Exit

Press touchpad 1 = Inc once, to raise to 1,

then:

Password ??

Enter Password 0 0 0 1

Inc OK Exit

Press touchpad 2 = OK

Language [first Parameter]

P01 = English

++ -- ->

See Parameter Spreadsheet for P-numbers, functions & default settings.

NOTE Software Codes and exceptions that apply.

Notes:

Command Key: ++ to scroll up; -- to scroll down; -> to move flashing

underscore __ under next value; == to accept or OK value or setting

P02

Set Point

Example:

Press 1 = ++ to increase temp. value [-0004]

Press 2 = -- to decrease temp. value [- 0006]

Press 3 = == to accept (new) setting

Set Point [Refrigerator temp.]

P02 = -0005F

++ -- ==

Rev. 16/2012

NOTE: All programming is done using the

three choice buttons labeled: 1, 2 and 3 above.

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11.1

Factory Level 3 - Parameter Guide – Page 1

[For Latest Models with BL 2.00; APP 2.12a Chip Software1)]

Parameter

Range

Unit

Factory

Default

Notes

Country Exceptions

GM Exceptions

No.

Name

Low

High

EU-B

US-

CAN-

Other

-GM

EU-Y

P01

Language

1=English, 2=Deutsch,

3=Espanola, 4=Francais,

5=French/English (Canada)

P02

Set Point

-50

Deg F

-5

Temperature set point

P03

Offset

-30 30 Deg F 8 Temperature offset from sensor

P04

High Alarm Set

Point

-100

Deg F

Temperature that triggers a high

alarm (LON Models only)

P05

High Alarm (Start

Up) Delay

300

(M)

minutes

100

Time to wait after high alarm

signal, until message appears

P06

High Alarm Dwell

300

(M)

minutes

Temperature must remain (dwell)

for this time

P07

Hysteresis

0.5

Deg F

1.0

Used in temperature control

P09

Compressor Off

Time

200

(S)

seconds

120

Minimum time the compressor

must be off before restarting.

P10

Down Shift LM

20=off

(M)

minutes

Time for a size downshift from

large to medium. 20 = Off

Off

P11

Down Shift M1S

(20= off)

(M )

minutes

20 (off)

Time for an initial size downshift

from medium to small. 20 = Off

Off

P12 Down Shift M2S 1 19

(20= off) (M)

minutes 20 (off)

Time for subsequent size

downshift from medium to small.

20 = Off

Off

P13

Drum (Motor)

Torq(ue)

Thres(hold)

1500

750

Motor stops if threshold

exceeded. Approx 250

counts/amp of motor current.

P14

Door (Motor)

Torq(ue)

Thres(hold)

1500

750

Motor stops if threshold

exceeded. Approx 250

counts/amp of motor current.

P15

Lift (Motor)

Torq(ue)

Thres(hold) 10 1500 750

Motor stops if threshold

exceeded. Approx 250

counts/motor current.

P16

Basket In Time

1500

150

Time the basket must remain in

to trigger a dispense cycle

150

350

150

NOTES: 1) No Main Board Chip Label. Software Vers(ion): BL 2.00; APP 2.12a appears on Lane Display.

F3D3 Series Service Manual Factory Level 3 Parameter Access / 1.11.1

Factory Level 3 - Parameter Guide – Page 2

[For Latest Models with BL 2.00; APP 2.12a Chip Software1)]

Range

Unit

Factory

Default

Notes

Country Exceptions

GM Exceptions

No.

Name

Low

High

EU-B

US-

CAN-

Other

-GM

EU-Y

P17

Basket Out Time

1500

Time the basket must remain

out before enabling dispense

P18

Low Product

Enable

Off

Prevents Low Product Warning

being displayed.

P19

Hi Accuracy

Enable

Off

Enables high accuracy (but

slower) dispense for Japan.

Off

P21

Large Fill Pct

50 100 % 90 Reserved - Do not adjust.

P22

Medium Fill Pct

100

Reserved - Do not adjust.

P23 Small Fill Pct 50 100 % 88 Reserved - Do not adjust.

P26

Dual Language

Toggle Rate

If Dual Language is enabled,

this sets toggle rate: (1 = Off,

2 = Slow, 3 = Med, 4 = Fast)

P27

Display Units

Temperature Display Units

Celsius or Fahrenheit

P28

Backdoor Type

English

Numeric

English

Displays numeric codes with

English or numeric codes only

P29

Medium (Load)

Factor 25 100 % 67 Weight of medium load as

percent of large load 67 67 67 67 67 67 80 67 67 67

P30

Small (Load)

Factor

100

Weight of small load as percent

of large load

P31

Part Number

15 characters maximum. 1

must be 0-9 or F. 2

must be 0-9, S, ‘.’ or ‘-‘. All others: 0-9, ‘-‘ or ‘.’

P32

Serial Number

15 characters maximum. All characters: 0-9 or ‘-‘

P99

Exit Exits Level 3, if Entered

NOTES: 1) No Main Board Chip Label. Software Vers(ion): BL 2.00; APP 2.12a appears on Lane

Display. [How is this called up?]

2) Country Exceptions Abbreviations: US = North America; EU = Europe; JP = Japan; LA = Latin

America (South & Central); CN = Canada; AP = Asia, Pacific, Middle East & Australia

3) Unit Abbreviation: mS = Milliseconds

F3D3 Series Service Manual - Factory Lev3 Parameter Access / 1.11.2

Parameter Access & Programming

F3D3 Series Fries Dispensers provide easy

access to Factory Level operating and

service diagnostic parameters using the

front operator interface touch panel &

display. To access:

1) Leave unit plugged in.

2) Turn Main Power Switch ON.

3) Lane power must be OFF. Display will

be blank or show current freezer

temperature, depending on the lane.

To Access Factory Level 3 Parameters:

Step

Action Required

Resulting Display

From Standby condition use 3rd touchpad to

enter: 3 3 3 3. [The Entry Code]

Special Mode Select

Cust Fact Exit

Press touchpad 2 = Fact(ory)

Factory Access Level

Lev1 Lev3 Exit

Press touchpad 2 = Lev3

Password ??

Enter Password 0_ _ _

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

next digit]

Password ??

Enter Password 0 0_ _

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

next digit]

Password ??

Enter Password 0 0 0_

Inc OK Exit

Press touchpad 2 = OK [Icon will move right to

last digit], then:

Password ??

Enter Password 0 0 0 0

Inc OK Exit

Press touchpad 1 = Inc once, to raise to 1,

then:

Password ??

Enter Password 0 0 0 1

Inc OK Exit

Press touchpad 2 = OK

Language [first Parameter]

P01 = English

++ -- ->

See Parameter Spreadsheet for P-numbers, functions & default settings.

NOTE Software Codes and exceptions that apply.

Notes:

Command Key: ++ to scroll up; -- to scroll down; -> to move flashing

underscore __ under next value; == to accept or OK value or setting

P02

Set Point

Example:

Press 1 = ++ to increase temp. value [-0004]

Press 2 = -- to decrease temp. value [- 0006]

Press 3 = == to accept (new) setting

Set Point [Refrigerator temp.]

P02 = -0005F

++ -- ==

Rev. 111/2012

NOTE: All programming is done using the

three choice buttons labeled: 1, 2 and 3 above.

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