Franklin Electric MONODRIVE UTILITY UT3W Bedienungsanleitung

MONODRIVE UTILITY

Owner’s Manual

The entire contents of this publication are copyrighted under United States law and protected by worldwide copyright laws

and treaty provisions. No part of this material may be copied, reproduced, distributed, republished, downloaded, displayed,

posted or transmitted in any form by any means, including electronic, mechanical, photocopying, recording, or otherwise,

without prior written permission of Franklin Electric. You may download one copy of the publication from 35TUwww.franklinwa-

ter.comU35T onto a single computer for your personal, non-commercial internal use only. This is a single copy, single use license,

not a transfer of title, and is subject to the following restrictions: you may not modify the materials, use them for any com-

mercial purpose, display them publicly, or remove any copyright or other proprietary notices from them.

The information in this publication is provided for reference only and is subject to change without notice. While every effort

has been made to ensure the accuracy of this manual at the time of release, ongoing product improvements and updates can

render copies obsolete. Refer to 35T35TUwww.franklinwater.comU35T for the current version.

This publication is provided “as is” without warranties of any kind, either express or implied. To the fullest extent possible

pursuant to applicable law, Franklin Electric disclaims all warranties, express or implied, including but not limited to, implied

warranties of merchantability, fitness for a particular purpose, and non-infringement of intellectual property rights or other

violation of rights. Franklin Electric does not warrant or make any representations regarding the use, validity, accuracy, or

reliability of the material in this publication.

Under no circumstances, including but not limited to, negligence, shall Franklin Electric be liable for any direct, indirect, spe-

cial, incidental, consequential, or other damages, including, but not limited to, loss of data, property damage, or expense

arising from, or in any way connected with, installation, operation, use, or maintenance of the product based on the material

in this manual.

Trademarks used in this publication:

The trademarks, service marks, and logos used in this publication are registered and unregistered trademarks of Franklin

Electric and others. You are not granted, expressly, by implication, estoppel or otherwise, any license or right to use any

trademark, service mark, or logo displayed on this site, without the express written permission of Franklin Electric.

FE Logo and Design® and MonoDrive Utility™ are registered trademarks of Franklin Electric.

NEMA is a trademark of The Association of Electrical Equipment and Medical Imaging Manufacturers.

Franklin Electric

Technical Publications

9255 Coverdale Road

Fort Wayne, IN 46809

TABLE OF CONTENTS

PRODUCT INFORMATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

Description ........................................................................................................................................................... 7

Features ................................................................................................................................................................ 7

Models ...................................................................................................................................................................8

Pump Sizing and Performance .........................................................................................................................9

Generator Sizing ..................................................................................................................................................9

Preliminary inspections .................................................................................................................................... 10

INSTALLATION AND SETUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -11

Installation Process .............................................................................................................................................11

Standard Submersible Constant Pressure System ...............................................................................12

Minimum Pressure Tank and Supply Pipe Sizing ..................................................................................13

Physical Installation ...........................................................................................................................................14

Drive Mounting ...........................................................................................................................................15

Electrical Installation ..........................................................................................................................................16

Wiring Guidelines .......................................................................................................................................16

High Voltage Wiring Connections ...........................................................................................................19

Control Circuit Connections ......................................................................................................................21

Drive Configuration ...........................................................................................................................................22

Motor Type Selection ................................................................................................................................22

Pressure Input Selection (DIP SW2 – Position 1) .................................................................................22

Adjusting Pressure Setting ................................................................................................22

Drawdown Feature (DIP SW2 – Position 5) ....................................................................23

Performance Settings ...............................................................................................................................24

System Response (DIP SW2 – Positions 2–4) ................................................................24

Underload Sensitivity .........................................................................................................24

Steady Flow Selection (DIP SW3 – Position 1) ...............................................................25

Tank Size and Bump Mode Adjustments .........................................................................26

OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27

Control Functions ..............................................................................................................................................27

Drive Display ..............................................................................................................................................27

Monitoring Functions ........................................................................................................................................28

Protection Features ...........................................................................................................................................28

Over Temperature Foldback ...................................................................................................................28

Motor Soft Start .........................................................................................................................................28

Motor Overload Protection ......................................................................................................................28

Broken Pipe Protection ............................................................................................................................28

MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

Troubleshooting ................................................................................................................................................ 29

System Diagnostics Fault History ...........................................................................................................29

Diagnostic Fault Codes ............................................................................................................................ 30

Symptom Based Troubleshooting ..........................................................................................................32

Periodic Maintenance ........................................................................................................................................34

Fan Replacement .......................................................................................................................................34

Screen Replacement .................................................................................................................................34

Firmware Updates .............................................................................................................................................35

Firmware Version Readout ......................................................................................................................35

Firmware Update Procedure ...................................................................................................................36

SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37

Common Specifications ....................................................................................................................................37

Accessories .........................................................................................................................................................38

Applicable Standards ........................................................................................................................................38

STANDARD LIMITED WARRANTY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39

SAFETY INSTRUCTIONS

Hazard Messages

SAFETY INSTRUCTIONS

Hazard Messages

This manual includes safety precautions and other import-

ant information in the following formats:

IMPORTANT: Identifies information that controls correct

assembly and operation of the product.

NOTE: Identifies helpful or clarifying information.

This symbol alerts the user to the presence of dan-

gerous voltage inside the product that might cause

harm or electrical shock.

This symbol alerts the user to the presence of hot

surfaces that might cause fire or personal injury.

Before Getting Started

This equipment should be installed and serviced by techni-

cally qualified personnel who are familiar with the correct

selection and use of appropriate tools, equipment, and pro-

cedures.. Failure to comply with national and local electrical

codes and with Franklin Electric recommendations may

result in electrical shock or fire hazard, unsatisfactory per-

formance, or equipment failure.

Read and follow instructions carefully to avoid injury and

property damage. Do not disassemble or repair unit unless

described in this manual.

Failure to follow installation or operation procedures and all

applicable codes may result in the following hazards:

Indicates an imminently hazardous situation

which, if not avoided, will result in death or

serious injury.

Indicates a potentially hazardous situation

which, if not avoided, could result in death or

serious injury.

Indicates a potentially hazardous situation

which, if not avoided, could result in minor or

moderate personal injury.

Indicates a potentially hazardous situation

which, if not avoided could result in damage to

equipment or other property.

High voltages capable of causing severe

injury or death by electrical shock are

present in this unit.

• To reduce risk of electrical shock, disconnect power

before working on or around the system. More than

one disconnect switch may be required to de-ener-

gize the equipment before servicing.

• Make sure the ground terminal is connected to the

motor, control enclosures, metal plumbing, and other

metal near the motor or cable using wire no smaller

than motor cable wires.

Risk of bodily injury, electric shock, or

equipment damage.

• This equipment must not be used by children or per-

sons with reduced physical, sensory or mental abili-

ties, or lacking in experience and expertise, unless

supervised or instructed. Children may not use the

equipment, nor may they play with the unit or in the

immediate vicinity.

• Equipment can start automatically. Lockout-Tagout

before servicing equipment.

• Operation of this equipment requires detailed instal-

lation and operation instructions provided in this

manual for use with this product.

• Read entire manual before starting installation and

operation.

• End User should receive and retain manual for future

use.

SAFETY INSTRUCTIONS

Product Specific Precautions

High voltages capable of causing severe

injury or death by electrical shock are

present in this unit.

• To minimize risk of electrical shock, disconnect power

before working on or around the system.

• Serious or fatal electrical shock may result from fail-

ure to connect the ground terminal to the motor,

drive, metal plumbing, or other metal near the motor

or cable, using wire no smaller than motor cable

wires.

• Do not use motor in swimming areas.

• Capacitors inside the drive can still hold lethal voltage

even after power has been disconnected—ALLOW 5

MINUTES FOR DANGEROUS INTERNAL VOLTAGE TO

DISCHARGE BEFORE REMOVING COVER.

Risk of damage to drive or other equipment.

• Install and wire product according to the instructions

in thismanual.

• Take protective measures against ESD (Electrostatic

Discharge) before touching control boards during

inspection, installation or repair.

• This product is recommended for use with Franklin

Electric 4-inch submersible motors as specified in

this manual. Refer to “Common Specifications” on

page 37. Use of this unit with any other Franklin

Electric motor or with motors from other

manufacturers may result in damage to both motor

and electronics.

• In applications where water delivery is critical, a

replacement pressure sensor and/or back-up system

should be readily available if the drive fails to

operate as intended.

PRODUCT INFORMATION

Description

PRODUCT INFORMATION

Description

The Franklin Electric MonoDrive Utility is a variable frequency drive (VFD) designed to control and

protect 3-wire, single-phase 230 V motors, enhancing pump performance for residential and light

commercial water system applications. When used with Franklin Electric motors ranging from ½ to

2 HP, the MonoDrive Utility drives a motor and pump at variable speeds to maintain constant water

pressure, even as user demands (water flow) change.

The MonoDrive Utility is designed to convert a conventional pump system to a

variable speed constant pressure system by simply replacing the pressure

switch and control box.

Features

Configuration

• Compatible with submersible pumps

• No programming required with easy DIP switch setup

• Pressure sensor included for ease of installation

• Additional input for optional transducer for more precise control

• Works with small pressure tanks or existing larger tanks

Operation

• Three LED indicators for system status and troubleshooting

• 30 – 63 Hz frequency range with submersible motors

• Accessory filtering available to remove radio frequency interference

Protection

• Protection against short circuit, under-load, overload, overheat, under-voltage, over-voltage,

surges, open circuit

•Broken-pipe detection

• User-defined under-load sensitivity

• Soft-start feature prevents water hammer and increases motor life

Communication

• USB port allows for easy firmware updates

• USB port allows for easy Event Log downloads

PRODUCT INFORMATION

Models

Submersible Applications

Motor and pump HP are programmed through DIP switch settings. Refer to “Motor Horsepower

Setting (DIP SW1 – Positions 1–5)” on page 22.

Model Part Number 230 V 3-Wire

½ HP ¾HP 1 HP 1 ½ HP 2 HP

MonoDrive Utility UT3W

- w/Pressure Sensor 5870202203 

PRODUCT INFORMATION

Pump Sizing and Performance

Maximum pump output using the MonoDrive Utility is similar to the performance achieved using a

pressure switch. Therefore, the pump selection criteria are the same as if a pressure switch were

used.

NOTE: MonoDrive Utility may result in 85-90% of pump performance when compared to other

MonoDrive/MonoDriveXT models, especially in applications with reduced input voltage.

Refer to the Franklin Electric AIM Manual for specific sizing information.

If a pump and motor as described above are already installed in the system, and the well system

components are in good working order, no further system upgrades are required. However, if the

existing pump and motor have not been properly chosen, or if the components of the well system

are not in good working order, the MonoDrive Utility cannot be used to correct the problem or

extend the life of aging components.

Generator Sizing

Basic generator sizing for the Franklin Electric MonoDrive Utility is 1.5 times the maximum input

watts consumed by the drive, rounded up to the next normal-sized generator.

Recommended minimum generator sizes for the MonoDrive Utility:

• 3500 watts nominal for up to 1 HP

• 5000 watts nominal for up to 2 HP

IMPORTANT: Do not use with a Ground Fault Circuit Interrupter (GFCI). If using an externally regu-

lated generator, verify that the voltage and hertz are appropriate to supply the drive. Not recom-

mended for use with invert-controlled generators or AC-DC inverters.

PRELIMINARY INSPECTIONS

What’s in the Box

PRELIMINARY INSPECTIONS

What’s in the Box

1. Variable Frequency Drive (VFD)

2. Pressure Sensor and Boot

3. Sensor Cable

4. Screwdriver/Adjustment Tool

5. Strain Relief Fitting

6. Owner’s Manual

Unpacking and Inspection

1. Inspect exterior of package for shipping damage. If there is damage, notify the shipping agent

and your sales representative.

2. Verify the part number and product ratings on the identification label are correct.

3. Remove VFD from the box and check for damage.

4. Remove the VFD cover and check part number, current rating, and nominal voltage on the

sticker attached to the side of the VFD. Make sure the electrical and environmental ratings are

correct and adequate for the application.

Inhaltsverzeichnis

Sprachen:

Andere Franklin Electric Gleichstromantrieb Handbücher

Franklin Electric

Franklin Electric Fhoton 2 Bedienungsanleitung

Franklin Electric

Franklin Electric Cerus X-Drive Bedienungsanleitung

Franklin Electric

Franklin Electric SUBDRIVE UTILITY Bedienungsanleitung

Franklin Electric

Franklin Electric SUBDRIVE UTILITY UT3P Bedienungsanleitung

Franklin Electric

Franklin Electric SubDrive Connect Plus SDCP-SUB2043 Bedienungsanleitung

Franklin Electric

Franklin Electric SubDrive Inline 1100 Bedienungsanleitung

Franklin Electric

Franklin Electric SubDrive 50 Bedienungsanleitung

Franklin Electric

Franklin Electric Cerus X-Drive Bedienungsanleitung

Franklin Electric

Franklin Electric Cerus X-Drive Bedienungsanleitung

Franklin Electric

Franklin Electric FHOTON Bedienungsanleitung

Franklin Electric

Franklin Electric SubDrive Utility UT2W Bedienungsanleitung

Franklin Electric

Franklin Electric SUBDRIVE CONNECT PLUS Bedienungsanleitung

Franklin Electric

Franklin Electric SUBDRIVE CONNECT PLUS Bedienungsanleitung

Franklin Electric

Franklin Electric SubDrive Connect Plus SDCP-SUB0723 Bedienungsanleitung

Beliebte Gleichstromantrieb Handbücher anderer Marken

Vincent Associates

Vincent Associates UNIBLITZ ED12DSS Bedienungsanleitung

EKSMA OPTICS

EKSMA OPTICS DQ-100-4 Stücklistenhandbuch

Chamberlain Garog

Chamberlain Garog D Series Bedienungsanleitung

Parker

Parker PDS Series Bedienungsanleitung

Festo

Festo DGC G Series Einrichtungshandbuch

Binks

Binks QS-5012-1-CE Bedienungsanleitung

Danfoss

Danfoss VLT 2800 Series Technisches Datenblatt

ABB

ABB ACQ580-01 Series Installationshandbuch

YASKAWA

YASKAWA CANopen SI-S3 Bedienungsanleitung

GE D20A6 Bedienungsanleitung

Unex

Unex MC-D-250-1000-050W-TW Bedienungsanleitung

Geckodrive

Geckodrive G213V Bedienungsanleitung

ABB

ABB RSYC-01 Bedienungsanleitung

Rockwell Automation

Rockwell Automation PowerFlex 700S Betriebsanleitung

WEG

WEG DeviceNet CFW500 Bedienungsanleitung

Siemens

Siemens SINAMICS G Datenblatt

Siemens

Siemens SINAMICS SM150 6SL3815-7NP41-0AA1 Betriebsanleitung

SOMFY

SOMFY JR RU 30 Bedienungsanleitung