Franklin Electric CADD-5000 KIT Bedienungsanleitung

FUELING SYSTEMS

GRID SOLUTIONS

EV SYSTEMS

CELLTRON™ ADVANTAGE DIGITAL

BATTERY TESTER FEATURING UNITE™

OPERATION GUIDE

167-000450 r8

MODEL NUMBER

CADD-5000 KIT

CADD-5500 KIT

CADD-5200 KIT

The information in this publication is provided for reference only. While every eort has been made to ensure the reliability and accuracy of the information contained in

this document at the time of printing, we recommend that you refer to the appropriate website for the most current version of this manual. All product speciﬁcations, as

well as the information contained in this publication, are subject to change without notice. Franklin Electric does not assume responsibility and expressly disclaims liability

for loss, damage, or expense arising out of, or in any way connected with, installation, operation, use, or maintenance by using this document. Franklin Electric assumes

no responsibility for any infringement of patents or other rights of third parties that may result from use of this document or the products. We make no warranty of any kind

with regard to this material, including, but not limited to, the implied warranties of merchantability and ﬁtness for a particular purpose.

reproduced in any way, including, but not limited to, photocopy, photograph, magnetic, or other record, without the prior written permission of Franklin Electric.

For technical support, please contact:

Franklin Electric Technical Support

Web: franklingrid.com/support-center

Tel: +1 800 984 6266

For additional questions and concerns, please contact:

Franklin Electric

3760 Marsh Rd

Madison, WI 53718 USA

Web: franklingrid.com

Tel: USA & Canada +1 800 225 9787 • Tel: UK +44 (0) 1473 243300

Tel: Mex 001 800 738 7610 • Tel: DE +49 6571 105 380 • Tel: CN +86 10 8565 4566

Incon is registered trademark of Franklin Electric Co., Inc.

167-000450 r8

CONVENTIONS USED IN THIS MANUAL

This manual includes safety precautions and other important information presented in the following format:

NOTE: This provides helpful supplementary information.

IMPORTANT: This provides important supplementary information and instructions to avoid damaging hardware or a potential hazard.

CAUTION: This indicates a potentially hazardous situation that could result in minor or moderate injury if not avoided. This may also be used to alert against

unsafe practices.

WARNING: This indicates a potentially hazardous situation that could result in severe injury or death if not avoided.

DANGER: This indicates an imminently hazardous situation that will result in death if not avoided.

OPERATING PRECAUTIONS

WARNING: Important safety instructions. Before installing any Franklin Electric equipment, read this document and follow safety and operating instructions.

Save these instructions.

WARNING: Risk of explosive gases: Batteries generate explosive gases during normal operation, and when discharged or charged.

WARNING: To reduce risk of battery explosion, follow these safety instructions and those published by the battery manufacturer and the manufacturer of any

equipment to be used in the vicinity of a battery. Review cautionary marking on these products and on the battery cabinets, battery racks, battery rooms, and on

equipment containing the battery.

WARNING: Do not disassemble any equipment; contact Franklin Electric when a repair is required. Incorrect reassembly may result in a risk of electric shock, ﬁre or

other hazardous situation.

WARNING: Use Franklin Electric equipment in dry, well-ventilated area(s).

WARNING: Do not expose Franklin Electric equipment to rain, snow, or other moisture.

WARNING: To avoid electric shock when testing jars, abide by your company’s safety practices and the following guidelines:

WARNING: Service work may only be performed by authorized personnel for procedures which they have satisfactorily been trained to execute.

WARNING: Refer to NFPA 70E for electrical safety requirements.

WARNING: Use of Personal Protection Equipment (PPE) and Protective Clothing per NFPA 70E guidelines is required. Some examples of these (but not limited

to) are: Electrical-insulating, acid-resistant, and protective gloves and sleeves per ASTM D 120, OSHA 29 CFR 1910.137, and NFPA 70E requirements; Protective

footwear; Aprons (acid-resistant); Insulating blankets; On-site spill kits; Protective clothing for voltage levels, level of corrosive protection, and the amount of arc-ﬂash

protection provided; Insulated rescue hooks or other means for pulling personnel from live circuits; Eyewash stations or portable eyewash bottles; Class “C” dry chemical

re-extinguishers instead of water around battery systems.

WARNING: Always have someone within vocal range, or close enough to come to aid, when working around lead acid batteries.

WARNING: Have plenty of fresh water and baking soda nearby in case battery acid contacts skin, clothing or eyes.

WARNING: If battery acid contacts skin or clothing, wash immediately with baking soda and water. If acid enters the eye, immediately ﬂush with cold running water for

at least 10 – 15 minutes, and seek medical attention.

WARNING: Never smoke or allow a spark or ﬂame in the vicinity of a battery or engine.

WARNING: Be extra cautious to reduce the risk of dropping a metal tool onto the battery or other component, potentially causing a spark, short circuit or other

electrical part to possibly explode.

WARNING: Before working with a lead-acid battery, remove personal metal items such as rings, bracelets, necklaces, watches, etc. A lead-acid battery can produce a

short circuit current high enough to weld such items causing a severe burn.

WARNING: Always wear safety glasses with side shields in the vicinity of battery work per 29CFR1910.133 (OSHA).

WARNING: Do not disconnect the battery cables from power systems during the test without authorization.

WARNING: Do not place yourself in an electrical circuit.

WARNING: Avoid simultaneous contact with the jar and with the battery cabinet, racks, or hardware that may be grounded.

WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to cause cancer and birth defects or other

reproductive harm. Wash hands after handling.

Contents

1 Introduction.......................................................................................................................1

1.1 Documentation..........................................................................................................1

1.1.1 Symbol Legend ...............................................................................................1

2 Safety/Security ..................................................................................................................2

2.1 General Safety Information.........................................................................................2

2.2 Hazard Assessment ...................................................................................................3

2.3 Required Personal Protective Equipment (PPEs) ........................................................3

2.4 Cyber Security ...........................................................................................................3

3 Overview ...........................................................................................................................4

3.1 Speciﬁcations............................................................................................................5

3.2 Product Map..............................................................................................................6

3.3 Navigation Help / Quick Navigation / Hot Keys..............................................................7

3.4 Menus .......................................................................................................................8

3.4.1 Main Menu .....................................................................................................8

3.4.2 Battery Test Menu...........................................................................................8

3.4.3 Data Manager Menu .......................................................................................9

3.4.4 Wi-Fi Menu .....................................................................................................9

3.4.5 DMM Multimeter Menu ...................................................................................9

3.4.6 Battery Library Manager Menu........................................................................9

3.4.7 Utility Menu ..................................................................................................10

3.5 Initial Utility Menu Settings ......................................................................................11

3.5.1 File Type .......................................................................................................11

3.5.2 Temp Mode...................................................................................................11

3.5.3 Date / Time....................................................................................................12

3.5.4 Display Time-Out ..........................................................................................12

4 UNITE™ CAD (Testing) Organizations ...............................................................................13

4.1 CADD (Tester) / UNITE™ Overview............................................................................13

4.2 Create Wi-Fi Proﬁles (CADD to UNITE™ Link)............................................................13

4.2.1 Wi-Fi Proﬁle Setup on the CADD ....................................................................14

4.2.2 Connect to a Wi-Fi network with the CADD.....................................................15

4.3 Creating CAD (Testing) Organizations in UNITE™......................................................16

4.4 Adding a CADD to a CAD Organization in UNITE™ ....................................................17

4.4.1 Verify the CADD is Connected to UNITE™ ......................................................18

4.5 Creating a Plant in UNITE™......................................................................................19

4.5.1 Creating a Battery Speciﬁcation ....................................................................20

4.5.2 Creating a Battery String ...............................................................................21

4.5.3 Adding Batteries to a String...........................................................................22

4.6 Editing a Plant .........................................................................................................23

4.7 Editing a Battery String ............................................................................................24

4.7.1 Editing a Battery ...........................................................................................25

4.7.2 Editing a Battery Speciﬁcation.......................................................................26

4.8 Staging a Download to the CADD..............................................................................27

4.9 Uploading CADD Data to UNITE™ ............................................................................29

4.9.1 Wireless Uploading of CADD Data to UNITE™ ................................................29

4.9.2 Manual Uploading of CADD Data to UNITE™..................................................29

4.10 Hierarchies..............................................................................................................32

4.10.1 Overview.......................................................................................................32

4.10.2 Format PHSD Files........................................................................................32

4.10.3 Upload Hierarchies .......................................................................................33

4.10.4 Subsequent Menu Navigation .......................................................................34

5 Battery Testing Overview..................................................................................................35

5.1 Taking Measurements..............................................................................................35

5.1.1 Temperature.................................................................................................35

5.1.2 Probe Placement ..........................................................................................35

5.2 Tester Setup ............................................................................................................37

5.3 Reference Values.....................................................................................................38

5.4 Test Type .................................................................................................................38

5.5 Save ........................................................................................................................39

6 Testing Jars and Inter-Cell Straps .....................................................................................40

6.5.1 Jars and No or One Strap...............................................................................40

6.5.2 Jars and Two Straps ......................................................................................41

6.5.3 Jars and Three Straps ...................................................................................42

6.5.4 Testing Sequence (Series).............................................................................45

7 Determining A Reference Value........................................................................................46

7.1 Before Testing A String.............................................................................................46

7.2 Options In Determining A Reference Value ...............................................................46

7.3 Testing A Sample Of Cells / Batteries.........................................................................47

8 Data Manager..................................................................................................................48

8.1 Updating The Firmware ...........................................................................................48

9 Troubleshooting ...............................................................................................................49

9.1 Device Connection Issues ........................................................................................49

9.1.1 Root Cause: Date/Time Issue.........................................................................49

10 Appendix.........................................................................................................................50

10.1 Contact Information.................................................................................................50

10.2 Related Documents .................................................................................................50

10.3 Glossary ..................................................................................................................50

10.4 Drawings .................................................................................................................51

10.4.1 Four Terminal Cell Array (Typical) ..................................................................51

10.4.2 Six Terminal Cell Array (Typical) ....................................................................52

10.4.3 Six Terminal Series Cell Array (Typical)...........................................................53

10.5 Notes ......................................................................................................................54

1 Introduction

The CELLTRON™ Advantage Digital is a fast, user-friendly, premium handheld tester

for measuring battery conductance, voltage, temperature and strap resistance in high-

noise environments for a complete battery state-of-health analysis.

1.1 Documentation

• This document is intended for qualiﬁed persons.

• Instructions of this document are in English. All other language versions are

translations of this original document.

• Information / illustrations in this document are given as a guide for instruction

and description purposes only. It is the user’s responsibility to ensure that proper

procedures are followed at all times.

• This document and related documents (Section 7.2) are available from

Franklin Electric at www.franklingrid.com.

1.1.1 Symbol Legend

Wear Protective Headwear Wear Eye Protection

Wear Protective Clothing Wear High-Visibility Clothing

Wear Protective Gloves Wear Safety Footwear

Refer to instruction guide. Ventilate Before & During Entering

Ensure Continuous Ventilation Connect an earth terminal to the ground

Wear opaque eye protection Hands must be washed

General Warning Warning: Electricity

Warning: Flammable Material Warning: Toxic Material

Warning: Battery Charging Warning: Arc Flash

Warning: Corrosive Substance

No open ﬂame; Fire, open ignition source and smoking prohibited

2 Safety/Security

2.1 General Safety Information

• Only perform procedures in this document that you are qualiﬁed and certiﬁed to perform.

• Personnel working on or with energized equipment must be authorized by

relevant regulatory bodies to carry out such work and must have the appropriate

training. Check with your employer and relevant regulatory body’s rules for

working with energized equipment.

• Obey all local laws, rules, regulations, and instructions in this document. In

case of inconsistency or contradiction between information contained in this

document and any laws, rules and regulations, obey the stricter of the two.

• Keep unqualiﬁed personnel at a safe distance during installation.

• Always wear all required PPE (see Section 2.3) on-site and during installation.

• If it is necessary to remove safety/security devices, immediately reinstall the

safety / security devices after completing the work.

• If you are uncertain as to the type of battery you are trying to test, contact the

seller or battery manufacturer.

• Do not operate the tester if it has received a sharp blow, been dropped or

otherwise damaged in any way; contact Franklin Electric customer service.

EMERGENCY EQUIPMENT

• Insulating blankets.

• On-site spill kits.

• See Section 2.3 for PPEs.

• Insulated rescue hooks or other means for pulling personnel from live circuits.

• Plenty of fresh water and baking soda nearby in case battery acid contact.

• If acid enters the eye, immediately ﬂush with cold running water for at least

10 minutes, and seek medical attention.

• If battery acid contacts skin or clothing, wash immediately with baking soda

and water.

2.2 Hazard Assessment

Prior to beginning work and prior to recommencing work after leaving and returning

to the worksite, a worksite, pre-job hazard assessment must be performed to identify

safety and environmental needs. At a minimum, this hazard assessment should:

• Identify possible hazards and risks.

• Identify the safety needs of the job.

• Identify the correct procedures, practices and equipment.

• Eliminate unsafe conditions and actions from the worksite.

• Identify the need for personal protective equipment.

• Inspect equipment before use.

• Conﬁrm sheaths of all cables are secured and undamaged.

• Conﬁrm plugs and connectors are properly connected and serviceable.

• Perform ongoing risk assessment during the project.

2.3 Required Personal Protective Equipment (PPEs)

NOTE: Reference inside front cover for details covering PPEs.

Wear Protective Clothing Wear Eye Protection

Wear High-Visibility Clothing Wear Protective Gloves

Wear Protective Headwear Wear Safety Footwear

Wear opaque eye protection (arc ﬂash)

2.4 Cyber Security

This product is designed to be connected to and to communicate information and

data via a network interface. It is solely the Owner’s responsibility to provide and

continuously ensure a secure connection between the product and Owner’s network or

any other network (as the case may be).

The Owner shall establish and maintain appropriate measures (such as but not limited

to the installation of ﬁrewalls, application of authentication measures, encryption of

data, installation of anti-virus programs, etc) to protect the product, the network, its

system and the interface against any kind of security breaches, unauthorized access,

interference, intrusion, leakage and/or theft of data or information.

The manufacturer. Franklin Electric, and its aliates are not liable for damages and / or

losses related to such security breaches, unauthorized access, interference, intrusion,

leakage and / or theft of data or information.

3 Overview

This lightweight handheld tester, lets

users quickly conduct a full battery

performance assessment which

can be uploaded wirelessly to the

web-based UNITE™ database for

centralized data storage, proactive

maintenance planning, and

compliance reporting.

The CADD easily performs

conductance testing on stationary batteries used in UPS systems, power utility, and

telecommunications industries. Its advanced analysis and data management tools are

designed for universal use in the following applications regardless of conﬁguration:

• UPS Systems, 120, 220/240, 480, 600 VDC.

• Power Utility (Switching, SCADA, etc.).

• Telecommunications , -48 / +24 VDC.

• CATV, 12, 24, 36, 48 VDC.

• The tester features a backlit graphical LCD, a digital multimeter, and 2 MB of

memory for data storage and transfer to a PC. The tester software includes an

icon-based menu and pre-loaded data on over 250 battery models to expedite

testing and record-keeping.

Test Capability

The CADD tests lead-acid cells and NiCd (nickel cadmium) batteries with nominal

voltages of; 1.2, 2, 4, 6, 8, 12 ,16, 18 VDC . The CADD can test batteries providing

power to a load (in service) or not providing power (not in service).

Measurements

The tester measures the status of a cell/battery in voltage, conductance, temperature

and strap resistance values. It displays conductance values in Siemens (S). Ampere

hours (Ah) are a typical measurement of cell/battery capacity; however, they are

dicult to measure without knowing the load to which the cells/batteries supply

power. Franklin Electric recommends that you compare test results to a conductance

reference value. See Section 7 for more information about reference values.

Test Range

The tester has an operating range of 100 - 19,990 S. This range includes cells/batteries

that have about 10 to 6000 Ah of reserve capacity.

Data Storage

The tester’s ﬂash memory can store up to 2MB of hierarchy structure and test data.

3.1 Speciﬁcations

TABLE 3.1 – Speciﬁcations

Feature Description

Applications

Tests individual Lead-Acid or Nickel-Cadmium cells or

Monoblocs (up to 18 V) in any common conﬁguration,

approximately 10-6000 Ah

Voltage Range 0.8 VDC to 23.5 VDC

Conductance Range

• 100 – 19,990 Siemens

• Required voltage range 1.0 V to 23.3 V

• Battery must be fully charged

Test Data Storage 2 MB

Accuracy +/-2% across test range, Voltage and Conductance

Voltmeter Resolution 5 mV

User Programmable Functions

• Preset values for over 250 battery types

• High/Low Voltage thresholds

• High/Low Temperature thresholds

• High/Low Conductance Percentage thresholds

• Test mode (push button/auto start)

Keypad Alpha-numeric, Stainless-steel dome, Polycarbonate overlay,

1,000,000 actuations

Data Transfer

• USB Flash Drive (Type A)

• USB PC Interface (Type B)

• Infra-red, half-duplex IRDA Protocol for printer

• Wi-Fi

Environmental Operating

Temperature 0° C – +40° C, 95% relative humidity, non-condensing

Storage Temperature -20° C – 82° C

Over Voltage Protection

• Protected up to 600 VDC

• Auto-reset disconnect

• Reverse polarity protected

Calibration

Franklin Electric will work with each customer to establish a

regular calibration program if it is required by their quality or other

management system

Cable Options • Dual contact clamps

• Dual contact probes

Power Requirements 7.2 V, 2500 mAh, NiMH Internal exchangeable battery & charger

Display LCD- FST 2.97 in x 2.81 in (75.4 mm x 71.3 mm), 128 x 128 pixels,

40 degree viewing angle, contrast ratio 8, LED backlight

Tester Dimensions 11 in x 4 in x 3 in

(280 mm x 105 mm x 80 mm)

Tester Weight 2.6 lbs / 1 Kg

3.2 Product Map

Cable Input

FRONT BACK

TOP BOTTOM

Function Keys

Alphanumeric Keys Battery Pack

Hot Keys

Switch between

Letters and

Numbers

USB

Flash Drive

USB Cable

Belt loop

Charging Input

Test Probe/Cable Input

Temperature

Sensor

Infrared

Printer Port

Navigation

Power

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