FRIATEC FRIAMAT PRIME ECO Bedienungsanleitung
Operating Instructions
FRIAMAT
®
FRIAMAT
®
FRIAMAT
®
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1. Safety 4
1.1 Dangers 4
1.2 Safety hints and tips 4
1.3 Designated equipment use 5
1.4 Sources of danger 6
1.5 Authorised users 6
1.6 Dangers from electric power 6
1.7 Emissions 8
1.8 Safety precautions on site 8
1.9 Signal equipment 8
1.10 Emergencies 8
2. Basic Data 8
2.1 Design/parts 8
2.2 Operating principle 9
2.3 Technical data 10
2.4 Transport/storage/dispatch 12
2.5 Setting up/connecting 12
2.6 Operating 12
3. Basic “Fusion” Procedure 13
3.1 Preparation 13
3.2 Enter barcode 14
3.3 Starting fusion process 15
4. FRIAMAT®basic eco 16
4.1 Description of function buttons 16
4.2 Menu Layout 17
4.3 Menu “Basic settings” 17
4.4 Menu “Info” 18
4.5 Menu “Emergency input” 18
5. FRIAMAT®prime eco 19
5.1 Description of function buttons 19
5.2 Menu Layout 20
5.3 Menu “Basic settings” 22
5.3.1 Documentation 22
5.3.2 Time 22
5.3.3 Date 22
5.3.4 Language 22
5.3.5 Volume 23
5.4 Menu “Fusion sequence” 23
5.4.1 Commission number 23
5.4.2 Operator pass 24
5.4.3 Info text 25
2
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5.4.4 Comment 1 25
5.4.5 Comment 2 25
5.4.6 Subcontractor 25
5.4.7 Traceability 25
5.4.8 Pipe number 25
5.4.9 Pipe length 25
5.4.10 GPS data 26
5.4.11 Seam number 26
5.4.12 Scraper tool 26
5.5 Menu „Data“ 26
5.5.1 Transfer 26
5.5.2 Delete 27
5.6 Menu “Info” 28
5.7 Menu “Emergency input” 28
5.8 Menu “Formatting” 29
5.9 Fusion Options 29
5.9.1 ID Data 29
5.9.1.1 Commission number 30
5.9.1.2 Operator pass 30
5.9.1.3 Continuous number and
Seam number 31
5.9.1.4 GPS 1 - 3 31
5.9.2 Traceability barcodes/
Pipe number/Pipe length 31
5.9.3 Info text, Comment 1,
Comment 2, Subcontractor 33
5.9.4 Scraper tool 33
6. Warranty/Maintenance/
Taking out of service 34
6.1 Warranty 34
6.2 Service and maintenance 34
6.3 Taking out of service 34
7. Operating faults 35
7.1 Errors when reading in the barcode 35
7.2 Overheating 35
7.3 Fusion interruption 35
7.4 Error messages/
Warning messages/Info 35
8. Appendix 39
8.1 Recommended accessories 39
8.2 Authorised service stations 40
8.3 Operating instructions updates 40
3
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1. Safety
1.1 Dangers
FRIAMAT®fusion units have been designed using
state of the art technology and are designed accor-
ding to recognised safety regulations and fitted
with appropriate protective equipment. In addition
FRIAMAT®fusion units have been submitted to
extensive tests in line with the German law for
equipment safety. Functionality and safety of
FRIAMAT®fusion units are tested before they are
supplied to the customer. However, incorrect use or
abuse of the equipment will lead to dangers with
regard to:
-the health of the user,
-your FRIAMAT®-model or other material goods of
the operator,
-the efficient operation of your FRIAMAT®-model.
Everybody involved with operating, servicing and
maintaining your FRIAMAT®-model must:
-be qualified accordingly, and
-carefully observe these instructions.
This is about YOUR safety!
1.2 Safety hints and tips
These operating instructions use the following
SYMBOLS with WARNING NOTES:
DANGER!
Warns of impending danger!
Non-compliance with this instruction can result in
severe material damage or personal injury.
WARNING!
Warns of a dangerous situation!
Non-compliance with this instruction can result in
moderate material damage or personal injury.
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IMPORTANT!
Indicates user advice and other useful informa-
tion.
1.3 Designated equipment use
FRIAMAT®fusion units serve exclusively for the
fusion of
-FRIALEN®-safety fittings with HDPE pressure
pipes (SDR 17-7), and
-FRIAFIT®-sewage fittings with HDPE sewage
pipes (SDR17-32).
Your FRIAMAT®-model can also be used to process
fittings by other manufactures as long as these are
provided by the manufacturer with a barcode 2/5
interleaved according to ANSI HM 10.8M-1983 and
to ISO CD 13950/08.94.
The designated use also includes observation of:
- all the advice in these operating instructions, as
well as
- the guidelines by DVGW Standards, DVS, UVV
and local directives.
IMPORTANT!
Any other use is not in line with designated use!
FRIATEC AG does not accept liability for damage
caused by adverse use:
-Modifications and alterations are not permitted
for safety reasons.
-FRIAMAT®fusion units may be opened only by
electrical specialists.
-When carrying out fusions using FRIAMAT®fusion
units with broken lead seals will result in all claims
for warranty and liability being null and void.
Examples of adverse use:
-Use as battery charger.
-Use as power supply for heaters of any type.
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1.4 Sources of danger
-Replace damaged mains connection cables and
extension cables immediately.
-Do not remove or disable safety devices.
-Rectify known faults immediately.
-Do not leave your FRIAMAT®-model unattended.
-Keep away from flammable liquids/gases.
-Do not operate in EX environment.
1.5 Authorised users
Only trained personnel may work using your
FRIAMAT®-model. The user is responsible for third
parties in the work area. The user must:
-Make accessible the operating instructions to the
operator and
-Ensure that he or she has read and understood
them.
1.6 Dangers from electric power
-Do not use any damaged connecting cables.
-Check connection cable for any damage.
-Pull out the plug prior to any maintenance or
service tasks.
-Allow any service and repairs to be carried out
only at authorised service stations.
-Connect fusion units of the FRIAMAT®range only
to supply voltage as given on type plate.
DANGER!
Distribution points on the construction site:
observe regulation on Fi-circuit breakers!
Outdoors (on construction sites) receptacles must
be fitted with fault current Fi-circuit breakers. When
using generators, the DVGW worksheet GW308 and
the VDE 0100 Part 728 need to be observed. The
required generator nominal output depends on the
output required by the largest fitting to be used, on
connection conditions, ambient conditions and the
actual generator type (its control characteristics). As
the generators from different model ranges often
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display very different control characteristics, the
suitability of a generator cannot be guaranteed by
the specified rated output alone.
When in doubt (e.g. when purchasing brand new)
contact an authorised service station or call the
FRIATEC service hotline +49 (0) 621 486 1533.
Only use generators working with frequencies within
the 44-66 Hz range.
Start up the generator and leave it running for half a
minute. If necessary adjust off-load voltage and limit
to voltage indicated by the technical data. Genera-
tor (power) safety fuse at least 16 A (slow acting).
WARNING!
Check input voltage of your FRIAMAT®-model
before starting the fusion process. Your
FRIAMAT®-model has been designed for input
voltage of 190-250 volt.
When using an extension cable, please ensure
sufficient cross section:
-2.5 mm2up to 50 m
-4mm
2up to 100 m length.
Always roll out cable fully before use! Do not con-
nect any other equipment to the same generator
while fusion is taking place! At the end of the fusion
process, first disconnect the power cable from the
generator and then shut off the generator.
DANGER!
Danger to life! Never open your FRIAMAT®-model
whilst connected to power supply! FRIAMAT®
fusion units may be opened only by specialist
personnel at an authorised service station! Re-
placement of damaged mains connection must
be carried out by authorised service station only.
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1.7 Emissions
The (equivalent) continuous sound pressure level of
all FRIAMAT®fusion units is less than 70 db(A). When
working in a quiet environment, the signal when set to
“loud” comes across as very loud. For this reason it is
possible to adjust the signal (loud/quiet).
1.8 Safety precautions on site
WARNING!
FRIAMAT®fusion units are splash water proofed.
They may however not be immersed in water.
1.9 Signal equipment
FRIAMAT®fusion units confirm certain operating
procedures using a signal (1, 2, 3 or 5 signal
sounds). The signals signify the following:
1 signal: reading in of barcode confirmed.
2 signals: fusion process completed.
3 signals: supply voltage too low / too high.
5 signals: warning: error, refer to display!
1.10 Emergencies
In case of an emergency switch off main switch
immediately to the “OFF” position and disconnect
your FRIAMAT®-model from the power supply.
FRIAMAT®fusion units can be shut off by:
-activation of main switch or pulling out the power
supply plug.
2. Basic Data
2.1 Design/parts
All electronic parts of your FRIAMAT®-model are
kept in a splash water proofed casing. A receptacle
for the fusion and mains cable is situated at the
back. At the top there is an accessory box; at the
right side is the interface box.
FRIAMAT®fusion units are designed for a maximum
fusion voltage of 48 V. A safety transformer sepa-
rates supply and fusion voltage.
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2.2 Operating principle
Only electrical fusion fittings with a barcode can be
fused using FRIAMAT®fusion units: a sticker with
abarcode is allocated to each fitting. It contains
information for the correct fusion process. Your
FRIAMAT®-model boasts a PC supported command
system which:
-controls and adjusts energy supply fully auto-
matically, and
-determines the length of the fusion process,
taking into account ambient temperature. The
temperature sensor inside the fusion cable
continuously measures the ambient temperature.
WARNING!
The temperature sensor for determining the
ambient temperature is attached to the fusion
cable at the reader wand cable near the reader
wand pouch (silver metal sleeve). As the deter-
mination of the ambient temperature in the
fusion zone is part of a correct fusion process,
the temperature sensor must be protected from
damage at all cost. In addition you need to make
sure that both the temperature sensor as well as
the fitting to be fused are exposed to identical
ambient temperatures, i.e. processing situations
where e.g. the temperature sensor is exposed to
bright sunlight and the fitting is in the shade
must be avoided.
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Input voltage range
Frequency range
Current consumption
Output
Safety fuse
Casing
Connection cable
Fusion cable
Weight
Barcode type
Operating temperature range**
Fusion current monitoring
Printer interface
Service interface
Maxi-Display
Connection Plug 4.0 mm
Hand scraper/replacement blades
Manual emergency programming
Remote operating pass
Operator pass
Supervisor pass
FRIATRACE (from version 5.1)
FRIATEC Memory-Stick
FRIATEC Memory-Box
Documentation of fusion
and traceability data
Data storage in unit
Data storage by Memory Card
Language options
Quality control certification
Transport box
2.3 Technical data*
*: Technical alterations subject to change without notice.
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Andere Handbücher für FRIAMAT PRIME ECO
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