Frigidaire 27" Dryers with electronic controls Bedienungsanleitung

SERVICE MANUAL

27” Dryers

Gas & Electric

Models with

Electronic Controls

5995393146 November 2003

ATTENTION!!!

This service manual is intended for use by persons having electrical and mechanical

training and a level of knowledge of these subjects generally considered acceptable in

theappliancerepairtrade.ElectroluxHomeProductscannotberesponsible,norassume

any liability, for injury or damage of any kind arising from the use of this manual.

SAFE SERVICING PRACTICES - ALL APPLIANCES

To avoid personal injury and/or property damage, it is important that Safe

Servicing Practices be observed. The following are some limited examples of

safe practices:

1. DO NOT attempt a product repair if you have any doubts as to your ability to

complete it in a safe and satisfactory manner.

2. Before servicing or moving an appliance:

• Remove the power cord from the electrical outlet, trip the circuit breaker to

the OFF position, or remove the fuse.

• Turn off the gas supply.

• Turn off the water supply.

3. Never interfere with the proper operation of any safety device.

4. USEONLYREPLACEMENTPARTSCATALOGEDFORTHISAPPLIANCE.

SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY

STANDARDS SET FOR HOME APPLIANCES.

5. GROUNDING: The standard color coding for safety ground wires is GREEN,

orGREENwithYELLOWSTRIPES.Groundleadsarenottobeusedascurrent

carrying conductors. It is EXTREMELY important that the service technician

reestablish all safety grounds prior to completion of service. Failure to do so

will create a hazard.

6. Prior to returning the product to service, ensure that:

• All electrical connections are correct and secure

• All electrical leads are properly dressed and secured away from sharp

edges, high-temperature components, and moving parts

• All non-insulated electrical terminals, connectors, heaters, etc. are

adequately spaced away from all metal parts and panels

• All safety grounds (both internal and external) are correctly and securely

connected

• All panels are properly and securely reassembled

SAFE SERVICING PRACTICES 2

QUICK REFERENCE SHEET 7 - 11

Serial nameplate location 7

Serial number breakdown 7

Tech sheet location 7

Failure codes 8

On line test 8

Specification 10

Component resistance chart 11

Sample wiring diagrams 12 - 13

Sample wiring diagram for electric models 12

Sample wiring diagram for gas models 13

SECTION A - OPERATING INSTRUCTIONS 14 - 17

Before operating your dryer 14

Operating steps 14

Cycle Selection 14 - 15

Normal 15

Quick 15

Towels 15

Perm Press 15

Knits / Delicates 15

Touch Up 15

Cycle Adjustment 15

Temperature Selection 15

Dryness Selection 15

CycleOptions 15

Press Saver 15

Air Fluff/No Heat 16

Dryer Features 16

Control Lock 16

Signal 16

Time Dry 16

ErrorCodes 16

Dryer settings reference chart 17

SECTION B - OWNERS GUIDE 18 - 26

Safety information 18 - 19

What to do if you smell gas 18

Your Safety and the Safety of other is very Important 18

Pedestal 18

Importantsafetyinstructions 18

Prevent fire 18

Protect children 19

Prevent injury 19

Drying Procedures 20

Features 21

End of cycle signal 21

Drum light 21

Reversible dryer door 21

Drying rack 21

Common drying problems 22

Care and cleaning 23

Inside 23

Outside 23

Avoid service checklist 24 - 25

Sample Warranty 26

SECTION C - INSTALLATION INSTRUCTIONS GAS & ELECTRIC DRYER 27 - 36

What to do if you smell Gas 27

Pre-installation requirements 28

Tools and materials required for installation 28

Electrical requirements 28

Electricdryers 28

Gasdryers 28

Exhaust system requirements 28

Exhaustdirections 30

Exhaust duct locating dimensions 30

Gas supply requirements 30

Location of your dryer 30

Do not install your dryer 30

Installation in a recess or closet 30

Minimum installation clearances 30

This dryer must be exhausted outdoors 30

Under counter installation 31

Mobile home installation 31

Rough-indimensions 32

Unpacking 33

Reversing door swing 33

Electrical installation 33

Electricdryers 33

Grounding requirements 34

For a grounded, cord-connected dryer 34

For a permanently connected dryer 34

Gas dryer 34

Electrical connections for 3-wire system 34

Electrical connections for 4-wire system 35

Gas connection 35

General installation 35

Replacement parts 36

SECTION D - STACKING INSTRUCTIONS 37 - 38

Tool & equipment requirements 37

Kitcomponents 37

Remove washer top panel 37

Install mounting brackets 37

Install dryer support spacer 38

Prepare dryer for stacking 38

Stack the dryer 38

Washer and dryer operation 38

SECTION E - HOW THE COMPONENTS WORK 39 - 47

The basic components 39 - 40

Drum 39

Heat source 39

Electric 39

Gas 39

Drive motor and blower 39

Controlthermistor 40

Electronic control board 40

Airflow 40

Airflow electric dryers 40

Airflow gas dryers 41

Airflow problems 42

Restrictions 42

Air leaks 42

Short unrestricted vents 42

Electrical operation (Electric dryers models) 42- 44

Electronic control board circuits 43

Drive motor circuit 43

Temperature sensing circuit 43

The heating circuit 44

Drying time 44

Electrical Operation (Gas Dryers Models) 44 - 47

Electronic control board circuits 45

Drive motor circuit 45

Temperature sensing circuit 45

The heating circuit 45

Drying time 46

SECTION F - TROUBLESHOOTING FLOW CHARTS 48 - 56

Electric dryer completely inoperative 49

Gas dryer completely inoperative 50

Electric and gas dryers; blower motor runs but drum does not turn 51

Electric and gas dryers; longer than normal drying times 51

Electric dryer not heating properly 52

Gas dryer not heating properly 53

Electric and gas dryers; dryer over heating 53

Electric dryers; blower motor runs but dryer does not heat 54

Gas dryers; blower motor runs but dryer does not heat 55

Electric and Gas dryers; clothes not dry in auto cycle 56

SECTION G - TEARDOWN 57 - 71

Removing the top panel 57

Removing the console drip rail 57

Removing the front panel 57

Removing the electronic control and display 58

Removing the console 59

Removing the console front panel with touch pad 60

Removing the door 60

Separating the door panel 60

Removing the door seal 60

Removing the door handle 61

Removing the door strike 61

Removing the door hinge 61

Removing the door catch 61

Removing the door switch 61

Removingthe sensorbars 62

Replacing the drum light bulb 62

Replacing the drum light housing 62

Replacing the drum light socket 62

Replacing the felt seal 63

Replacing the foam seal 63

Removing the rear vent 63

Releasing the dryer belt 63

Removing the vane from the drum 64

Removing the drum 64

Removing the belt 64

Removing the hitch ball from the drum 65

Removing the teflon glides 65

Removing the drum heat shield (Electric dryers) 65

Removing the hitch 65

Removing the high limit thermostat 66

Removing the thermal limiter (Electric dryers) 66

Removing the heating element assembly (Electric dryers) 66

Removing the control thermistor 66

Removing the blower housing and fan blade 67

Removing the idler pulley 68

Removing the idler pulley assembly 68

Removing the drive motor 68

Removing the burner (Gas dryers) 68

Removing the ignitor (Gas dryers) 68

Removing the gas valve assembly (Gas dryers) 69

Removing the gas valve coils (Gas dryers) 69

Removingthesensor(Gasdryers) 70

Removing the combustion chamber (Gas dryers) 70

Removing the duct and heat shield (Gas dryers) 70

Removing the manifold pipe (Gas dryers) 70

Removing the vent pipe (Gas dryers) 71

Removing the gasket between the vent pipe and blower housing 71

QUICK REFERENCE SHEET

1. Serial nameplatelocation: on thefront

panelat the left sideof the dryer door

opening.

2. Serialnumberbreakdown.

3. Techsheetlocation

Frontconsole models: onthe right-hand

bodysidebehind thefront panel

and inside rear access panel.

X D 3 2 3 0 4 2 4 7

Incremented unit number

Production week

Last digit of production year

Product identification

Manufacturing Facility

QUICK REFERENCE SHEET

Failure codes:

Display shows: F 01

Indicates: An internal fault in the control.

Correction: Touch the Stop/Clear pad. If the dis-

play continues to display F 01 or if the

code returns when the dryer is re-

started,replace thecontrol.

Display shows: F 02

Indicates: Control temperature sensor open or

shorted.

Correction: Removed the wires from the control

temperature sensor and measure the

resistance of the sensor. If the meter

does not read 50,000 Ohms +/- 10%

replacethesensor.Ifthemeterreading

is within 10% of 50,000 Ohms, check

the wiring between the electronic con-

trol board and the sensor. If the wiring

is good, replace the electronic control

board.

Display shows: F 03

Indicates: Noheat

Correction: Touch the Stop/Clear pad to clear the

F 03. Program the dry for a NORMAL

CYCLE with HIGH HEAT and touch

START. Measure the voltage drop

across the terminals of relay RL 2 on

theelectroniccontrolboard. Ifthemeter

reads 240 VAC on electric models or

120 VAC on gas models, replace the

electronic control board. If the meter

readszero,removepowerfromthedryer

and disconnect the black wire electric

models and orange wire gas models

from the relay. Reconnect power and

measurethevoltagedropbetween red

wire on the relay RL 2 to neutral. If the

meterreadszero,thewirebetweenthe

incominglineand relay RL2is open. If

the meter reads 120 VAC, check the

rest of the heating circuit as described

in the trouble shooting section.

Display shows: F 04

Indicates: Thedryingtime has exceeded thepro-

gram time for that cycle.

Correction: TouchtheStop/Clear pad.Programthe

dry for a NORMAL CYCLE with HIGH

HEATandtouchSTART.Checkforany-

thing that would extend the dry time

such as:

1. Dryer not heating.

2. Restricted vent.

3. Blower fan blade broken or loose.

4. Dryer installed in a closet with a

soliddoor.

5. Badconnect in sensorbar circuitor

dirty sensor bars.

If the dryer operates normally but the

F04 codereturns, replacethe control.

Display shows: F 05

Indicates: A problem with the key pad.

Correction: Disconnectthekeypadribbon fromthe

control and reconnect the ribbon. Try

allkeypadswitches to seetheyallfunc-

tion correctly. If they do not, try clean-

ingtheendoftheribbonwitha soft cot-

ton cloth. Reinstall the ribbon and pro-

gram the dryer to operate. If the code,

reoccursreplace the touch pad.

Note: See control removal instruction on

how to disconnect ribbon.

On line test:

Tostartthetestprograms,removepowerfromthedryer.

Reconnect power to the dryer and within 10 seconds

pressand hold the tempand the stop padsfor at least 2

seconds, then release. The control is now in the test

function.

1. Afteractivation, the WRINGLERIDicon should be

on.

2. Touch the start pad and the test will advance to

the HEAT test. (H) will appear in the display, the

drivemotorwillrunandthe electric heating element

orgasburner will operatedepending on the model.

3. Retouch the start pad and the test will advance to

theAIR FLUFF test. (AF) will appear in the

displayand the drivemotor will run.

4. Retouch the start pad and the test will advance to

theAUTODRYMOISTURECOUNTStest.The

AUTODRY iconwill illuminateand a number will

appear in the display. Open the door, place your

handagainst thesensor barsand the amount of

the number in the display should go down.

5. Retouch the start pad and the test will advance to

the MEMBRANE test. The display will be blank.

Press each cycle pad and the LEDs should light.

6. Retouch the start pad and the test will advance to

theCOOL DOWN test.The COOL DOWNicon will

illuminate and a number will appear in the display

andthe drive motor willrun.

7. Retouch the start pad and the test will advance to

the TIME DRY test. The TIME DRY icon will

illuminate and a number will appear in the display.

Thedrive motor willrunand the electricheating

elementorgas burner willoperatedependingonthe

model.

PressStartto repeat the test.To remove the dryer from

the test mode, disconnect power to the dryer or press

and hold the stop and cycle pads for at least 2 seconds

thenrelease.

QUICK REFERENCE SHEET

SPECIFICATION

Electrical

Volts 120/208 or 120/240

Amps (circuit)

Motor wattage

Heat input (Watts @ 240 VAC)

Heat input (BTU/Hr.)

Auto. Elec. Ignition

Drum

Size (Cu. Ft.)

Finish

R.P.M.

Airflow CFM

DRUM TEMPERATURES (Max.

opening on 1st cycle)

High

Medium

Low

Dimension (Inches)

Height (Stack Models)

Width

Depth

Vent Capability**

Top Finish

Port Opening (Sq. In.)

ELECTRIC MODELS

120/208 or 120/240

160-350 Watts

3200/4500

---

5.7

Power Paint Epoxy

48 - 54

200

145°-190°

140°-180°

135°-175°

351/4”

267/8”

27”

4-Way

PowerPaintEnamel

235

±±

GAS MODELS

120

160-350 Watts

---

20,000

Yes

5.7

Power Paint Epoxy

48 - 54

200

145° - 190°

140° - 180°

135° - 170°

351/4”

267/8”

27”

3-Way

Power Paint Enamel

235

** Electric dryers can be vented four ways: through back, bottom, right or left side.

** Gas dryers can be vented three ways: through back, bottom, or right side.

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