Fromm FS395 Series Einrichtungshandbuch

Translation of original instructions

SEMI-AUTOMATIC WRAPPER

Series FS395

FS395.V01.EN01

IMPORTANT!

Read the instructions carefully before installing and before using this machine for the

first time. so as to avoid causing damage to yourself and to your machine.

Store for further consultation.

 
It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023 
INDEX 
CH. 1. CONTENTS AND CONSULTATION METHOD...........................................................................................................3 
1. PURPOSE OF THE MANUAL..........................................................................................................................................3 
1.1 IMPORTANCE OF THE MANUAL...................................................................................................................................3 
1.2. STORAGE, UPDATES, ADDITIONS AND REPLACEMENT...........................................................................................3 
2. MEANING OF THE SYMBOLS........................................................................................................................................4 
3. DEFINITIONS ..................................................................................................................................................................6 
CH. 2. GENERAL INFORMATION AND CHARACTERISTICS ..............................................................................................9 
1. TECHNICAL FEATURES.................................................................................................................................................9 
1.1. PURPOSE - AIM - CONSTRUCTIVE PARTS..................................................................................................................9 
1.2. PERFORMANCE...........................................................................................................................................................11 
1.3. TECHNICAL AND CONSTRUCTIVE DATA OF SUPPLY .............................................................................................11 
2. PROCESSED PRODUCTS - HANDLED OR GENERATED..........................................................................................11 
3. EMISSION OF AIRBORNE NOISE................................................................................................................................11 
4. SERVICE CONDITIONS................................................................................................................................................12 
5. ELECTRICAL EQUIPMENT POWER SUPPLY.............................................................................................................13 
6. NORMAL, IMPROPER, INCORRECT / FORBIDDEN / REASONABLY PREDICTABLE INCORRECT USE................14 
CH. 3. CONSISTENCY OF SUPPLY....................................................................................................................................18 
1. MACHINE IDENTIFICATION.........................................................................................................................................18 
2. CERTIFICATION............................................................................................................................................................18 
3. WARRANTY CONDITIONS...........................................................................................................................................19 
4. DECLARATION OF CONFORMITY...............................................................................................................................20 
CH. 4. SAFETY INSTRUCTIONS.........................................................................................................................................21 
1. INTRODUCTION............................................................................................................................................................21 
2. OBLIGATIONS AND DUTIES........................................................................................................................................22 
2.1. PLANT MANAGEMENT OBLIGATIONS........................................................................................................................22 
2.2. PERSONNEL MAIN REQUIREMENTS .........................................................................................................................22 
3. ENVIRONMENTS, WORK AND TRANSITING PLACES...............................................................................................24 
4. GENERAL MACHINE PROTECTION REGULATIONS .................................................................................................25 
5. MOVING STRUCTURES...............................................................................................................................................26 
6. LIFTING MEANS............................................................................................................................................................26 
7. PERSONAL PROTECTIVE EQUIPMENT AND FIRST AID...........................................................................................26 
8. INDICATIONS ON RESIDUAL RISKS PRESENT.........................................................................................................27 
9. PLATES .........................................................................................................................................................................36 
10. DESCRIPTION OF THE SAFETY FUNCTIONS............................................................................................................38 
CH. 5. TRANSPORT, INSTALLATION AND HANDLING.....................................................................................................43 
1. STORAGE, TRANSPORT AND HANDLING .................................................................................................................43 
1.1. STORAGE .....................................................................................................................................................................43 
1.2. SIZE, WEIGHT AND HANDLING OF THE INDIVIDUAL PARTS...................................................................................44 
1.3. REMOVING THE PACKAGE - OPENING INSTRUCTIONS –ASSEMBLY INSTRUCTIONS.......................................45 
2. PRELIMINARY PREPARATION AND ADJUSTMENT OPERATIONS..........................................................................49 
2.1. FILM LOADING..............................................................................................................................................................49 
2.2. TROLLEY BRAKING SYSTEM......................................................................................................................................49 
3. POWER SUPPLIES.......................................................................................................................................................50 
3.1. ELECTRIC .....................................................................................................................................................................50 
CH. 6. USING THE MACHINE..............................................................................................................................................52 
MACHINE OPERATION, CONTROL PANEL, OPERATING PANEL,..........................................................................................52 
ERRORS 52 
1. MACHINE OPERATION ................................................................................................................................................52 
2. CONTROL PANEL.........................................................................................................................................................53 
3. OPERATING PANEL.....................................................................................................................................................55 
3.1. MANUAL MODE ............................................................................................................................................................57 
3.2. AUTOMATIC MODE......................................................................................................................................................59 
3.3. MENU SUPERVISOR SETTING 1.................................................................................................................................68 
4. ERRORS........................................................................................................................................................................71 
CHAP.7. MAINTENANCE.........................................................................................................................................................74 
1. ROUTINE MAINTENANCE............................................................................................................................................75 
1.1. INTERVENTIONS EXECUTABLE BY THE OPERATORS............................................................................................76 
1.2. INTERVENTIONS EXECUTABLE BY MAINTENANCE TECHNICIANS ONLY.............................................................77 
2. EXTRAORDINARY MAINTENANCE.............................................................................................................................80 
2.1. OPERATIONS THAT CAN ONLY BE PERFORMED BY MANUFACTURER TECHNICIANS ......................................80 
3. CLEANING.....................................................................................................................................................................81 
CHAP.8. DEMOLITION AND DISPOSAL.................................................................................................................................84 
1. DEMOLITION.................................................................................................................................................................84 
2. DISPOSAL.....................................................................................................................................................................85 
CHAP.9. IDENTIFICATION DATA............................................................................................................................................86 
1. MANUFACTURER.........................................................................................................................................................86 
2. MACHINE TYPE............................................................................................................................................................86 
3. DOCUMENT ..................................................................................................................................................................86 
 

CH. 1. CONTENTS AND CONSULTATION METHOD

1.1. PURPOSE OF THE MANUAL

1.1.1 IMPORTANCE OF THE MANUAL

This manual is to be considered an integral part of the machine:

1. This manual refers solely to the type of pallet semi-automatic wrapper supplied

2. it must be kept throughout the machine life span

3. it must accompany the machine if transferred

In accordance with current standards, the company department managers where this machine is

installed must carefully read this document and have the parts of pertinence, read by the operators and

maintenance technicians in charge.

The time required to do so will be greatly rewarded by the machine correct operation and its safe use.

Text, drawings and diagrams contained in this operating manual are of a reserved technical nature and belong to

FROMM and can not be reproduced in any way, either in part or in whole.

The user must carefully read this manual before intervening on the machine.

This manual is an essential and integrating part of the machine. It contains important information the

knowledge of which is essential for correct and safe intervention.

The machine must only be used for the purpose it is expressly intended, programmed and

commercialised for.

Any use of the machine other than that indicated in chapter 2 is to be considered improper and,

therefore, the manufacturer shall not be liable.

The manufacturer cannot be considered liable for any fault caused by the unreasonable, improper

and/or wrong use.

So if you have any doubts, please contact your FROMM distributor.

1.1.2. STORAGE, UPDATES, ADDITIONS AND REPLACEMENT

1. This operating manual must be stored in the immediate proximity of the machine.

2. Consult the manual, without damaging all or part of its content.

3. Do not remove the pages from the manual.

4. Do not write on the manual pages. Appropriate tables are provided for making notes.

1.2. MEANING OF THE SYMBOLS

The meaning of the symbols and definitions used in this document is clearly specified below.

DANGER

It indicates the presence of a danger for those working on the machine or near it: the signalled activity

must, therefore, be carried out respecting the current accident-prevention standards and indications in

this manual.

PRECAUTION

It indicates a warning on useful information and/or further recommendations and/or solutions concerning

the operation in progress.

ATTENTION

It indicates an operation to be carefully performed to avoid damaging the machine.

OPERATOR

Qualified and authorised person in charge of running the machine with protections active and load

and/or unload with material being processed.

MECHANICAL TECHNICIAN

Qualified and authorised technician able to install and perform routine and/or extraordinary maintenance

of mechanical nature only.

ELECTRICAL TECHNICIAN

Qualified and authorised technician able to install and perform routine and/or extraordinary maintenance

of electrical nature only.

AUTHORISED SERVICE CENTRE

Qualified and authorised technician able to install and perform routine and/or extraordinary maintenance

of electrical and mechanical nature.

SAFETY PICTOGRAMS

Pictograms depicted inside a triangle denote the presence of DANGER. Pictograms depicted inside a circle refer to

OBLIGATIONS/PROHIBITIONS. Example of some pictograms.

Symbol

Name

Dangerous electrical voltage

High temperature

Crushing of upper limbs

Hitting of head

Generic danger

Slipping

Tripping on obstacles

Symbol

Name

Cutting parts

No access to unauthorised persons

Do not remove the safety devices

Prohibition to manually clean, oil, grease, repair or adjust moving parts

Prohibition to work before having disconnected voltage

No smoking

it is forbidden to use naked flames or incandescent parts

Do not drill holes in the structural parts

Obligatory protective gloves

Obligatory safety footwear

Eye protection

Obligatory hard hat

Obligatory hearing protection

Obligatory body protection

Obligatory mouth and nose protection with mask (category II)

Obligatory face protection

1.3. DEFINITIONS

DANGER ZONE

Any zone within and/or around machinery in which a person is subject to a risk to his health or safety (Annex I, art.

1.1.1 Directive 2006/42/EC).

EXPOSED PERSON

Any person wholly or partially in a danger zone (Annex I, art. 1.1.1 Directive 2006/42/EC).

OPERATOR IN CHARGE OF PRODUCTION AND OF RUNNING THE MACHINE

Person in charge of running the machine according to the destination of use, informed of the residual risks of the

functions required for use, cleaning, adjustment, etc. with the sole use of the hands or special tools made available

by the manufacturer. The operator does not have a toolbox at hand.

INTEGRATOR

Person in charge of integrating the partly completed machine with equipment, components and other partly

completed machines or machines intended for specific applications.

MAINTENANCE TECHNICIAN

Person in charge of maintaining the machine according to the destination of use, informed of the residual risks and

authorised to carry out transport, handling, installing, adjusting, servicing, cleaning, repair, dismantling, disposal

interventions, etc., also with the use of tools normally available to maintenance technicians and taken from the

available tool box.

ROUTINE MAINTENANCE

Set of operations, set forth by the manufacturer and detailed in the instructions booklet, whose purpose is to limit

over time the normal wear and tear of the machine and prevent the occurrence of faults or anomalies (e.g.

cleaning, adjustment, lubrication operations, etc.).

EXTRAORDINARY MAINTENANCE

Set of repair or replacement operations that allow the machine to continue operating in normal conditions of use.

The installed components must be identical to the previous ones, or equivalent in terms of performance, size etc.,

according to the specifications provided by the manufacturer.

SUBSTANTIAL CHANGE

Set of operations implemented on a machine to adapt its productivity to new requirements or to allow it to operate

after replacing a part with a non-equivalent one, therefore requiring adaptations or procedures that involve a

change to the methods of use or changes in the performance set forth by the manufacturer or introduction of

additional risks.

SERVICE CENTRE

The technical service centre is a supplier of after-sales repair, maintenance and installation of spare parts and

accessories for products, equipment and systems that are authorised by the manufacturer. The service centre is

required to use original spare parts/accessories and has special equipment or product technical specifications,

supplied by the manufacturer.

OPERATOR QUALIFICATION

Minimum level of competences the operator must have to perform the described operation.

NUMBER OF OPERATORS

Suitable number of operators to perform the described operation in an optimal manner. This figure is based on a

careful analysis carried out by the manufacturer, so the use of a different number of operators might prevent the

attainment of the required result or endanger the persons involved.

MAN-MACHINE INTERACTION

Any situation where an operator interacts with the machine in any of the operational phases in at any moment in

the machine life span.

MACHINE - MACHINERY

The machine object of this operating manual.

PARTLY COMPLETED MACHINE

Assembly which is almost machinery but which cannot in itself perform a specific application. Partly completed

machinery is only intended to be incorporated into or assembled with other machinery or other partly completed

machinery or equipment, thereby forming machinery to which the Directive applies.

MACHINE STATE:

The machine state includes operation mode, e.g. automatic start, jog control, stop, etc., the condition of the safety

devices present on the machine such as included protectors, excluded protectors, pressed emergency stop, type of

isolation of the energy sources, etc.

FIXED GUARD

Guard kept in position (closed) or permanent (by sealing, etc.) or by means of fixing elements (screws, nuts, etc.)

making its removal/opening impossible without the use of tools.

MOVABLE GUARD

Normally mechanically connected guard (e.g. by means of hinges or guides) to machine scaffolding or to a near-by

fixed element and that can be opened without the aid of tools.

ADJUSTABLE GUARD

Fixed or movable guard that can be adjusted as only element or incorporates one or more adjustable parts.

Adjustment remains permanent during a particular operation.

INTERLOCKED GUARD

Guard associated to an interlock device so that:

- the machine dangerous functions “enslaved” to the guard, cannot be performed until the guard is closed

- an order to stop is given, if guard is opened during performing of the machine dangerous functions

- guard closure allows executing the machine dangerous functions “enslaved” to the guard, but does not control its

start-up.

INTERLOCKED GUARD WITH GUARD LOCKING

Guard associated to an interlock device and to a guard locking device so that:

- the machine dangerous functions “enslaved” to the guard, cannot be performed until the guard is closed and

locked

- the guard remains closed and locked until risk of injuries deriving from the machine dangerous functions as ended

- closure and locking of guard allow executing the machine dangerous functions "enslaved" to the guard, but do not

control its start-up.

PROTECTIVE DEVICE

Device (other than a guard) which reduces the risk, on its own or associated to a guard.

INTENDED USE

Use of the machine in compliance with the information provided in the operating instructions.

REASONABLY FORESEEABLE MISUSE

Use of the machine in a manner different from that stated in the operating instructions, but which may result from

easily foreseeable human behaviour.

SAFETY COMPONENTS/DEVICE

It is a component used to assure a safety function and which fault or bad operation, jeopardises the health and/or

safety of the exposed persons (e.g. lifting tool; fixed, movable, adjustable guard, etc., electric, electronic, optic,

pneumatic, hydraulic device, that services a protection device, etc.).

RESIDUAL RISK

Danger that could not be eliminated or sufficiently reduced through design, against which the protections are not

(or not fully) efficient. The manual contains these dangers and instructions and warnings on how to overcome it.

MANUFACTURER

The company: FROMM SLOVAKIA a.s. - Priemyselna 5885 - 90101 Malacky Slovakia.

CUSTOMER - EMPLOYER - USER

The company, including its managing director, where the machine in this operating manual, is used.

CH. 2. GENERAL INFORMATION AND CHARACTERISTICS

2.1. TECHNICAL FEATURES

2.1.1. PURPOSE - AIM - CONSTRUCTIVE PARTS

Pallet wrapper FS395 is a machine designed and manufactured to wrap pallets using stretch film with a thickness

up to 35 micron.

CYCLE AND OPERATION MODE OF MACHINE

Machine FS395 is suitable for the wrapping of palletized goods using film to protect or stabilize them.

Wrapping modes vary depending on the setting most suitable to obtain the best protection and stabilization results

and depend on the type of goods on the pallet.

SAFETY MEASURES

The machine is equipped with all the fixed and movable guards and protective devices necessary to guarantee

personnel safety: operator and authorised service centre. In this case, during automatic cycle processing, the work

area and the machine movements must be segregated with interlocked fixed and movable guards.

For tooling, loading/unloading, etc... operations it is not necessary, and therefore not possible, to suspend the

protective devices to command movements of the machine with hold-to-run devices (enhanced safety conditions),

with electrically sensitive (safety barrier) protective devices temporarily suspended in manual operating conditions.

FURTHER SPECIFICATIONS

The machine is stationary, i.e. is designed to be placed on stable ground that can withstand the weight of the

machine and the pallet.

The machine is intended solely for professional operators and not for consumers.

MACHINE FUNCTIONS

The automatic functions, programming and operational sequence, are managed by a programmable logic controller

and by electromechanical components; the machine main functions are displayed on control panel.

MACHINE UNITS

REF.

DESCRIPTION

Column

Table

Trolley

Electrical panel

Main switch

Film reel

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