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INDEX
CH. 1. CONTENTS AND CONSULTATION METHOD...........................................................................................................3
1.1. PURPOSE OF THE MANUAL..........................................................................................................................................3
1.1.1 IMPORTANCE OF THE MANUAL...................................................................................................................................3
1.1.2. STORAGE, UPDATES, ADDITIONS AND REPLACEMENT...........................................................................................3
1.2. MEANING OF THE SYMBOLS........................................................................................................................................4
1.3. DEFINITIONS ..................................................................................................................................................................6
CH. 2. GENERAL INFORMATION AND CHARACTERISTICS ..............................................................................................9
2.1. TECHNICAL FEATURES.................................................................................................................................................9
2.1.1. PURPOSE - AIM - CONSTRUCTIVE PARTS..................................................................................................................9
2.1.2. PERFORMANCE...........................................................................................................................................................11
2.1.3. TECHNICAL AND CONSTRUCTIVE DATA OF SUPPLY .............................................................................................11
2.2. PROCESSED PRODUCTS - HANDLED OR GENERATED..........................................................................................11
2.3. EMISSION OF AIRBORNE NOISE................................................................................................................................11
2.4. SERVICE CONDITIONS................................................................................................................................................12
2.5. ELECTRICAL EQUIPMENT POWER SUPPLY.............................................................................................................13
2.6. NORMAL, IMPROPER, INCORRECT / FORBIDDEN / REASONABLY PREDICTABLE INCORRECT USE................14
CH. 3. CONSISTENCY OF SUPPLY....................................................................................................................................18
3.1. MACHINE IDENTIFICATION.........................................................................................................................................18
3.2. CERTIFICATION............................................................................................................................................................18
3.3. WARRANTY CONDITIONS...........................................................................................................................................19
3.4. DECLARATION OF CONFORMITY...............................................................................................................................20
CH. 4. SAFETY INSTRUCTIONS.........................................................................................................................................21
4.1. INTRODUCTION............................................................................................................................................................21
4.2. OBLIGATIONS AND DUTIES........................................................................................................................................22
4.2.1. PLANT MANAGEMENT OBLIGATIONS........................................................................................................................22
4.2.2. PERSONNEL MAIN REQUIREMENTS .........................................................................................................................22
4.3. ENVIRONMENTS, WORK AND TRANSITING PLACES...............................................................................................24
4.4. GENERAL MACHINE PROTECTION REGULATIONS .................................................................................................25
4.5. MOVING STRUCTURES...............................................................................................................................................26
4.6. LIFTING MEANS............................................................................................................................................................26
4.7. PERSONAL PROTECTIVE EQUIPMENT AND FIRST AID...........................................................................................26
4.8. INDICATIONS ON RESIDUAL RISKS PRESENT.........................................................................................................27
4.9. PLATES .........................................................................................................................................................................36
4.10. DESCRIPTION OF THE SAFETY FUNCTIONS............................................................................................................38
CH. 5. TRANSPORT, INSTALLATION AND HANDLING.....................................................................................................43
5.1. STORAGE, TRANSPORT AND HANDLING .................................................................................................................43
5.1.1. STORAGE .....................................................................................................................................................................43
5.1.2. SIZE, WEIGHT AND HANDLING OF THE INDIVIDUAL PARTS...................................................................................44
5.1.3. REMOVING THE PACKAGE - OPENING INSTRUCTIONS –ASSEMBLY INSTRUCTIONS.......................................45
5.2. PRELIMINARY PREPARATION AND ADJUSTMENT OPERATIONS..........................................................................49
5.2.1. FILM LOADING..............................................................................................................................................................49
5.2.2. TROLLEY BRAKING SYSTEM......................................................................................................................................49
5.3. POWER SUPPLIES.......................................................................................................................................................50
5.3.1. ELECTRIC .....................................................................................................................................................................50
CH. 6. USING THE MACHINE..............................................................................................................................................52
MACHINE OPERATION, CONTROL PANEL, OPERATING PANEL,..........................................................................................52
ERRORS 52
6.1. MACHINE OPERATION ................................................................................................................................................52
6.2. CONTROL PANEL.........................................................................................................................................................53
6.3. OPERATING PANEL.....................................................................................................................................................55
6.3.1. MANUAL MODE ............................................................................................................................................................57
6.3.2. AUTOMATIC MODE......................................................................................................................................................59
6.3.3. MENU SUPERVISOR SETTING 1.................................................................................................................................68
6.4. ERRORS........................................................................................................................................................................71
CHAP.7. MAINTENANCE.........................................................................................................................................................74
7.1. ROUTINE MAINTENANCE............................................................................................................................................75
7.1.1. INTERVENTIONS EXECUTABLE BY THE OPERATORS............................................................................................76
7.1.2. INTERVENTIONS EXECUTABLE BY MAINTENANCE TECHNICIANS ONLY.............................................................77
7.2. EXTRAORDINARY MAINTENANCE.............................................................................................................................80
7.2.1. OPERATIONS THAT CAN ONLY BE PERFORMED BY MANUFACTURER TECHNICIANS ......................................80
7.3. CLEANING.....................................................................................................................................................................81
CHAP.8. DEMOLITION AND DISPOSAL.................................................................................................................................84
8.1. DEMOLITION.................................................................................................................................................................84
8.2. DISPOSAL.....................................................................................................................................................................85
CHAP.9. IDENTIFICATION DATA............................................................................................................................................86
9.1. MANUFACTURER.........................................................................................................................................................86
9.2. MACHINE TYPE............................................................................................................................................................86
9.3. DOCUMENT ..................................................................................................................................................................86