Frymaster BID80 Series Bedienungsanleitung

PARTS LIST

INCLUDED

Frymaster, a member of the Commercial Food Equipment Service Association, recommends

using CFESA Certified Technicians.

Price: $10.00

24-Hour Service Hotline 1-800-551-8633 819-5896

APRIL 2002

BID80 Series Gas Fryers

Installation & Operation Manual

BID80 Series With Built-In Filtration

Please read all sections of this manual and retain for future reference.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified

personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified

professional should perform installation, maintenance, and repairs. Installation, maintenance,

or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of

this manual for definitions of qualified personnel.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of

the country and/or region in which the appliance is installed. See NATIONAL CODE

REQUIREMENTS in Chapter 3 of this manual for specifics.

NOTICE

Drawings and photos used in this manual are intended to illustrate operational, cleaning and

technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two

conditions: 1) This device may not cause harmful interference, and 2) This device must accept

any interference received, including interference that may cause undesired operation. While

this device is a verified Class A device, it has been shown to meet Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set

out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A

et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or

modifications can cause property damage, injury, or death. Read the installation, operating and

service instructions thoroughly before installing or servicing this equipment. Only qualified

service personnel may convert this appliance to use a gas other than that for which it was

originally configured. See Chapter 1 of this manual for definition of qualified service personnel.

NOTICE

The Commonwealth of Massachusetts requires any and all gas products to be installed by a

licensed plumber or pipe fitter.

DANGER

Adequate means must be provided to limit the movement of this appliance without depending

upon the gas line connection. Single fryers equipped with legs must be stabilized by installing

anchor straps. All fryers equipped with casters must be stabilized by installing restraining

chains. If a flexible gas line is used, an additional restraining cable must be connected at all

times when the fryer is in use.

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result

from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

DANGER

Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak

must be posted in a prominent location. This information can be obtained from the local gas

company or gas supplier.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container

at the end of frying operations each day. Some food particles can spontaneously combust if left

soaking in certain shortening material. Additional information can be obtained in the filtration

manual included with the system.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of

the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal

the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort

the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for

cleaning.

BID80 Series Gas Fryers

Installation & Operation Manual

TABLE OF CONTENTS Page #

1. INTRODUCTION 1-1

1.1 After Purchase 1-1

1.2 Ordering Parts 1-1

1.3 Service Information 1-1

1.4 Computer Information 1-1

1.5 Safety Information 1-2

1.6 Service Personnel 1-2

2. IMPORTANT INFORMATION 2-1

2.1 Product Description 2-1

2.2 Principles of Operation 2-1

2.3 Rating Plate 2-1

2.4 Pre-Installation 2-1

2.5 Air Supply and Ventilation 2-3

2.6 Equipment Installed at High Altitudes 2-3

2.7 Receiving and Unpacking Equipment 2-4

3. INSTALLATION 3-1

3.1 Installing the Fryer 3-1

3.2 Leveling the Fryer (fryers equipped with legs only) 3-1

3.3 Installing Casters and Legs 3-2

3.4 Gas Categories 3-3

3.5 Electrical Connections 3-6

4. FRYER OPERATIONS 4-1

4.1 Initial Start-up 4-1

4.2 Boil-Out Procedure 4-2

4.3 Final Preparation 4-3

BID80 Series Gas Fryers

Installation & Operation Manual

TABLE OF CONTENTS (CONT.) Page #

5. BUILT-IN FILTRATION 5-1

5.1 General 5-2

5.2 Filtration Preparation 5-3

5.3 Daily Filtration Operation 5-6

5.4 Operating the Filter 5-7

6. COMPUTER OPERATION 6-1

6.1 Operating Fryers with Computer Magic III.5 Computers 6-1

6.2 Programming the Computer Magic III.5 Computer 6-4

7. PREVENTATIVE MAINTENANCE 7-1

7.1 General 7-1

7.2 Daily 7-1

7.3 Weekly 7-1

7.4 Periodic/Annual 7-2

7.5 Stainless Steel 7-3

8. TROUBLESHOOTING 8-1

8.1 General 8-1

8.2 Pilot Burner Malfunction 8-1

8.3 Main Burner Malfunctions 8-2

8.4 Wiring Diagrams 8-4

9. PARTS LIST 9-1

9.1 Accessories 9-1

9.2 Cabinetry and Related Components 9-2

9.3 Computer and Related Components 9-4

9.4 Drain Valve Components 9-6

9.5 Filter Pan Components 9-7

9.6 Frypot, Burners and Related Components 9-8

9.7 Oil Return Components 9-10

BID80 SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1-1

1.1 After Purchase

In order to improve service, have the following chart filled in by the Frymaster Authorized Service

Technician who installed this equipment.

Authorized Service

Technician/FASC

Address

Telephone/Fax

Model Number

Serial Number

Gas Type

1.2 Ordering Parts

Customers may order parts directly from their local factory authorized service center. For this

address and phone number, contact your factory authorized service center or call the Frymaster

Service Hotline phone number, 1-800-551-8633.

To speed up your order, provide the model number, serial number, gas type, part needed, item part

number (if known), and quantity needed.

1.3 Service Information

Call the Frymaster Service Hotline, 1-800-551-8633, for the location of your nearest factory

authorized service center. To assist you more efficiently, always provide the service technician with

the model number, gas type, serial number, and the nature of the problem.

1.4 Computer Information

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been

shown to meet the Class B limits. These limits are designed to provide reasonable protection against

harmful interference when the equipment is operated in a commercial environment. This equipment

generates, uses and can radiate radio frequency energy and, if not installed and used in accordance

with the instruction manual, may cause harmful interference to radio communications. Operation of

the equipment in a residential area is likely to cause harmful interference in which case the user will

be required to correct the interference at his own expense.

BID80 SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1-2

1.4 Computer Information (cont.)

The user is cautioned that any changes or modifications not expressly approved by the party

responsible for compliance could void the user's authority to operate the equipment.

If necessary, the user should consult the dealer or an experienced radio and television technician for

additional suggestions.

The user may find the following booklet prepared by the Federal Communications Commission

helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available

from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.

1.5 Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly.

Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the

ones below.

CAUTION

CAUTION boxes contain information about actions or conditions that may cause or result in a

malfunction of your system.

WARNING

WARNING boxes contain information about actions or conditions that may cause or result in

damage to your system, and which may cause your system to malfunction.

DANGER

DANGER boxes contain information about actions or conditions that may cause or result in injury

to personnel, and which may cause damage to your system and/or cause your system to malfunction.

1.6 Service Personnel

1.6.1 Definitions

A. Qualified and/or Authorized Operating Personnel

1. Qualified/authorized operating personnel are those who have carefully read the information

in this manual and have familiarized themselves with the equipment functions, or have had

previous experience with the operation of equipment covered in this manual.

BID80 SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1-3

1.6.1 Definitions (cont.)

B. Qualified Installation Personnel

1. Qualified/authorized personnel are those who have carefully read the information in this

manual and have familiarized themselves with the equipment functions, or who have had

previous experience with the operation of the equipment covered in this manual.

C. Qualified Service Personnel

1. Qualified service personnel are those who are familiar with Frymaster equipment and have

been authorized by Frymaster to perform service on Frymaster equipment. All authorized

service personnel are required to be equipped with a complete set of service parts manuals

and stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Factory

Authorized Service Centers (FASCs) was included with the fryer when shipped from the

factory. Failure to use qualified service personnel will void the Frymaster warranty on

your equipment.

BID80 SERIES GAS FRYERS

CHAPTER 2: IMPORTANT INFORMATION

2-1

2.1 Product Description

Frymaster BID80 Series gas fryers are energy-efficient, tube-style, gas-fired units, design-certified

by the International Approval Services (AGA/CGA), National Sanitation Foundation (NSF), and

manufactured to their basic performance and application specifications.

All units are shipped completely assembled with accessories packed inside the frypot. All units are

adjusted, tested and inspected at the factory before shipment. Sizes, weights and input rates of all

models are listed in this manual.

NOTE: The on-site supervisor is responsible for ensuring that operators are made aware of inherent

dangers of operating a deep fat fryer, particularly aspects of oil filtration, draining, and

cleaning of the fryer.

2.2 Principles of Operation

The incoming gas flows through orifices and is mixed with air in the burners to create the correct

ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot

light. Internal diffusers slow the flame as it goes through the burner tube. This slower and more

turbulent flame gives much better heat transfer to the walls of the tubes, thereby heating the oil

better.

2.3 Rating Plate

This is attached to the inside right-hand corner of the front door panel. Information provided

includes the model and serial number of the fryer, BTU/hr input of the burners, outlet gas pressure in

inches W.C. (mbars) and whether the unit has natural or propane gas orifices.

DANGER

Fryers MUST be connected ONLY to the gas type identified on the attached rating

plate.

2.4 Pre-Installation

A. General: Only a licensed gas fitter should install any gas-fired equipment.

1. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for

safety and ease of future service.

BID80 SERIES GAS FRYERS

CHAPTER 2: IMPORTANT INFORMATION

2-2

2.4 Pre-Installation (cont.)

2. Frymaster BID80 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50-

hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded

flexible power cord for a direct connection to the power supply. Amperage draw for each

unit depends on the accessories supplied with the unit/system.

B. Clearances: The fryer area must be kept free and clear of all combustibles. This unit is design-

certified for the following installations:

1. Commercial installation only (not for household use).

2. Non-combustible floor installation equipped with factory-supplied 6-inch (15-cm) adjustable

legs or 5-inch (13-cm) casters;

3. Combustible construction with a minimum clearance of 6-inches (15-cm) side and 6-inches

(15-cm) rear, and equipped with factory-supplied 6-inch (15-cm) adjustable legs or 5-inch

(13-cm) casters.

DANGER

Local building codes usually prohibit a fryer with its open tank of hot oil from being

installed beside an open flame of any type, whether a broiler or the open burner of a

range.

C. Installation Standards:

1. U.S. installations must meet: 2. Canadian installations must meet:

American National Standard Institute CAN 1-B149 Installation Codes

ANSI Z83.11 Canadian Gas Association

American Gas Association 55 Scarsdale Road

8501 E. Pleasant Valley Road Don Mills, ONT, M3B 2R3

Cleveland, OH 44131

National Electrical Code Canadian Electric Code c22.1, part 1

ANSI/NFPA #70 Canadian Standards Association

American National Standard Institute 178 Rexdale Blvd.

1430 Broadway Rexdale, ONT, M9W 1R3

New York, NY 10018

NFPA Standards #96 and #211

National Fire Protection Association

470 Atlantic Avenue

Boston, MA 02110

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