Frymaster FilterQuick FQG30 Bedienungsanleitung

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Document Number: FRY_INST_8197535 04/2018 1 of 14

*8197535*

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Follow these instructions to install

the Bulk Oil Kits (Fresh and Waste).

1. Disconnect power and gas from the

fryer.

2. Remove the

fryer from

the hood to

gain access

to the rear

of the fryer.

3. Remove the

filter pan (see

Figure 1).

4. Remove the filter

pan lid by lifting

the collar up

around the drain

tube, while

pulling the filter

pan lid forward

(see Figure 2).

5. Remove the lower back by removing

the eight (8) screws (see Figure 3). If a

four (4) battery or larger, remove both

lower backs.





FRYMASTER DEAN

8700 LINE AVENUE, SHREVEPORT, LA 71106

318-865-1711

800-551-8633

WWW.FRYMASTER.COM

EMAIL: [email protected]OM

Subject: 8263506 Gas Fresh/Waste Bulk Oil Kit

Installation Instructions (3-5 Vat Systems)

Models affected: FilterQuick FQG30 Gas Fryers

Instruction Sheet



In This Kit

Part # Description Qty

KIT17215 PLUMBING (1082796-1082196) 1

KIT17216

ATO ASSY (1085702-1085701) 2 Vat

only

KIT17221

ATO ASSY (1085703-1085704) 3-5 Vat

only

KIT17217 HARNESS (8074843-8074671) 1

KIT17219

FLT PUMP (1085816-1087385) 2 Vat

only

KIT17220

FLT PUMP (1085817-1087386) 3-5 Vat

only

1087394 PLUMBING ASSY, GL230 2 Vat only 1

1085907 PLUMBING FQ GAS BULK 3-5 Vat only 1

1082202 FILL ASSY, GL30 RTI 1

1084202 CONNECTION, GL30 RTI DISPOSE 1

1085784 BULK OIL DISPOSE, FLTQCK GAS 1

8238117 HANDLE, GAS BULK OIL 2 Vat only 1

1083387 LOCK, OCF GAS BULK 2 Vat only

1080686 HANDLE/LOCK ASSY GAS 3-5 Vat only 1

8022660 LABEL, LOV RTI WASTE HANDLE 1

8242325

BRIDGE WELD, PUMP MOTOR 2 Vat

only

8022608 TAG, FILL RTI 1

8022609 TAG, DISPOSE RTI 1

8158000 LOCTITE 567, TUBE 6ML 6

1087410 SOLENOID ASSY, BULK OIL SVC KIT 1

8122519 HARNESS, MIB TO RTI SVC KIT 1

8090256 NUT, KEPS 10-32 HX ZP 4

8091070 BOLT,1/4-20 X 5/8 SQ CONE LOCK 6

8090417 NUT, FLNG 1/4-20 SERR 8

8090412 SCRW, #10-1/2 HX WSHR HD N 6

8090194 WSHR, FLT 5/16 SAE ZP 5

8238991 WRENCH W/A, 1-1/16" CRWS F 1

8140015 TY WRAP 8

8160870 CLAMP,.870/.732 SNAP GRIP HOSE 1

8197535 INSTRUCTIONS 1

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Figure 3

Figure 1

Figure 2

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2 of 14

Document Number: FRY_INST_8197535 04/2018

6. Disconnect all

connectors, on

the front of the

transformer box

(or the left box

on 3 battery or

larger fryers, as

viewed from the

rear) (see Figure

4).

7. Using a 7/16”

inch wrench,

remove the nuts

securing the

transformer box

(see Figure 5).

8. Lower and set

aside (see Figure

6).

9. Locate the inlet plumbing on the

left side of the ATO pump, as

viewed from the rear of the fryer.

Using a 3/8” nut driver, remove

the two (2) nuts attaching the inlet

hose bracket (see Figure 7).

10. Remove the two (2) nutson the

outside left of the ATO tray, as

viewed from the rear (see Figure

8).

11. On the inlet side of the ATO pump, push down on the quick

disconnect lock clip to unlock the fitting (see Figures 9 and

10).

12. Remove the ATO inlet assembly from the ATO pump.

Remove the elbow with the quick disconnect fitting and the

bracket from the hose. Save the hose with the cap and

suction foot for use later (see Figure 11).

13. Disconnect the flex line, that runs between the ATO pump

and oil manifold, at the check valve (see Figure 12).

14. Remove the check valve with fitting (see Figure 13). Set aside, as they will be

used later.

15. Remove the elbow and check valve nipple. It may require removing the

adjacent flexline, to remove elbow (see Figure 14).

Figure 7

Figure 8

Figure 9

Figure 10

Figure 11

Figure 12

Figure 13

Figure 14

Figure 4

Figure 5

Figure 6

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Document Number: FRY_INST_8197535 04/2018

16. It may be necessary to

disconnect the filter pan switch

and move any additional wires

out of the way, to allow

additional room to work.

17. On the outlet side of the ATO

pump, push down on the quick

disconnect lock clip, to unlock

the fitting and remove the

flexline assembly (see Figures 15 and 16).

18. Apply Loctite to the threads of the JIB

hose and attach the JIB hose from step 12

to the 1085789 assembly (see Figure 17).

19. Insert the assembly from the previous

step through the bottom of the ATO

pump tray, ensuring the flexlines and JIB

hose are inserted first (see Figure 18).

20. Route the JIB hose over the (ATO) box

towards the front of the fryer (see

Figure 19).

21. Once in place, insert the four (4) studs

through the four (4 ) holes in the plate

and attach with supplied nuts (see

Figures 20 and 21).

22. Attach inlet assembly flexline

(1083391) to the reducing tee, behind

the top off pump (see Figure 22) and

tighten. Refer to fill assembly plumbing on

page 13 for the next several steps.

23. Route the flexline behind the top off pump

and around the side. Insert the quick

disconnect into the inlet side of the top off

pump. Ensure the lock clip is pushed

up and fitting is secure (see Figure 23

and 24).

24. Attach the 8101668 adaptor and

check valve nipple removed in step

15, as well as the 8130003 “T”, to the

adaptor left attached to the oil

manifold (see Figures 25 and 26).

Figure 15

Figure 16

Figure 17

Figure 18

Figure 21

Figure 22

Figure 20

Figure 23

Figure 24

Figure 19

Figure 25 Figure 26

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4 of 14

Document Number: FRY_INST_8197535 04/2018

25. Attach flexline 8101057 to

flexline adaptor in Figure 26 and

the other end to the assembly

below it (see Figure 27).

26. Attach the check valve and

fitting removed in step 14 to the

top of the assembly in Figure 26

(see Figure 28).

27. Reinsert fitting attached to

flexline, removed

in step 17, into the

ATO pump (see

Figure 29).

28. Once the quick

disconnect fitting

is fully engaged,

push the lock up

(see Figure 30).

29. Attach other end

of flexline to the top of the fitting in

Figure 28 (see Figure 31).

30. Position the fresh oil fill assembly

1085785 on the left side of the fryer, as

viewed from the rear between the oil

manifold and the gas manifold. Route

the flexline around the ATO pump and

attach to the assembly shown in Figure

33 to plumbing assembly, to the right of

the ATO pump (see Figure 32).

31. Align the fresh oil fill assembly to the pre-

drilled holes and attach using ¼”-20 bolts

(see Figure 34).

32. Use zip ties to attach the (FILL) tag to the

fresh oil port on the left side of the fryer,

as viewed from the rear (see Figure 35).

33. Use a long extension to loosen and

remove the three (3) screws securing the wire connection shield on the

rear of the ATO box (see Figure 36).

34. Carefully position the cover to rest on the top of the ATO box to expose

the ATO connections (see Figure 37).

Figure 28

Figure 27

Figure 30

Figure 31

Figure 29

Figure 34

Figure 32

Figure 33

Figure 36

Figure 37

Figure 35

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5 of 14

Document Number: FRY_INST_8197535 04/2018

35. Locate the 16-pin connector on the rear of the ATO

box and the two (2) wire harness (8122520). Insert the

red wire into pin-1 and the black wire into pin-9 with

the tabs up as shown (see Figure 38).

36. Attach the other end of the harness in step 35 with

the white 2-pin Molex connector to the bulk fresh

solenoid connector (see Figure 39).

37. Attach the green

ground wire from

the solenoid to

the underside of

the assembly (see

Figure 40).

38. Reattach the ATO

wire shield cover

removed in step

33 (see Figure

41).

39. Use zip ties to secure

flexlines and harnesses out

of the way.

40. Disconnect the flexline from

the manifold connecting the

oil manifold to the filter

pump (see Figure 42).

41. Use a 7/16” wrench to

remove the nut and bolt

from the filter pump shipping

bracket (see Figure 43).

42. Use a 7/16” nut driver to loosen

the two clamps securing the drain

to the drain dump tube (see

Figure 44).

43. Slide both clamps, to the right of

the sleeve, out of the way (see

Figure 45).

44. Remove the acorn nut attaching the drain clamp to the drain

dump tube (see Figure 46).

45. Use a screwdriver to loosen the drain sleeve (see Figure 47).

Figure 38

Figure 39

Figure 41

Figure 40

Figure 44

Figure 45 Figure 46

Figure 42

Figure 43

Figure 47

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Document Number: FRY_INST_8197535 04/2018

46. Carefully remove the drain dump

from the drain manifold and set

aside (see Figure 48).

47. Use a 7/16” wrench to remove the

two (2) nuts securing the female

pick-up tube bracket (see Figure

49).

48. Lower the pick-up tube assembly

down out of the way (see Figure 50).

49. Remove the two (2) screws attaching

the electrical cover plate to the filter

pump motor (see Figure 51).

50. Disconnect the ground (green),

neutral (white) and hot (black) wires

from the motor (see Figure 52).

51. Use a screwdriver or pliers to remove the

conduit nut and disconnect the conduit

from the motor (see Figure 53).

52. Use a 5/16” socket to remove the four (4)

screws attaching the pump motor bridge to

the frame (see Figure 54).

53. Carefully lift the filter pump assembly and

slide towards the left, to lower it off the frame

and remove from the fryer.

54. Use a 1/2” wrench to remove

the two (2) bolts securing the

filter pump bracket to the filter

pump (see Figure 55). Discard

the bracket.

55. Reinsert the two (2) bolts into

the filter pump and adding two

(2) 8090104 washers to each

bolt before tightening. Torque to 15 foot lbs. Do

NOT overtighten (see Figure 56).

Figure 48

Figure 49

Figure 50

Figure 51

Figure 52

Figure 53

Figure 56

Ground

Black

White

Figure 54

Figure 55

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7 of 14

Document Number: FRY_INST_8197535 04/2018

56. Remove the flexline disconnected

from the manifold in step 40 (see

Figure 57) and set aside.

57. Remove the flexline adaptor and

check valve from the filter pump

(see Figure 58).

58. Remove the check valve fittings and

the 90° elbow from the filter pump

(see Figures 59 and 60). It may be

necessary to loosen

all four (4) filter pump

bolts, to ease

removal of the elbow

and check valve

fittings. When

finished, retighten

the bolts. Torque to

15 foot lbs., but do

NOT overtighten.

59. Apply Locktite and insert 1½” nipple (8130087)

into the 90° elbow with outlet (8130331).

Orient and tighten as shown (see Figure 61).

60. Apply Locktite to both ends of the 2” nipple

(8130298). Insert the nipple into the top of the

90° elbow with outlet, attached to the pump, in

the previous step (see Figure 62).

61. Attach the 90° elbow (8130062) to the top of the

nipple in the previous step. Orient and tighten

as shown (see Figure 63).

62. Attach flexline adaptor (8101668) to elbow in

previous step and orient as shown (see

Figure 63).

63. Attach the 2 check valve fittings, check

valve, and flexline adaptor, removed in

steps 57 and 58, to the bottom opening

of the elbow as shown (see Figure 64).

64. Reattach the flexline disconnected in step

56 (see Figure 65).

Figure 59

Figure 60

Figure 58

Figure 57

Figure 61

Figure 62

Figure 63

Figure 64 Figure 65

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Document Number: FRY_INST_8197535 04/2018

65. Locate the 1085907 Bulk Oil plumbing assembly.

Facing the switch connectors, attach the harness

(8122519) to the Bulk Oil Plumbing assembly.

Beginning with the switch on the left, attach the

red wire the the farthest left connector; next attach

the green wire, to the connector directly to the

right of the the red. On the right switch, attach the

black wire to the farthest right connector; attach

the white wire to the connector left of the black

wire (see Figure 66).

66. With the dispose valve handle

oriented away from the filter

pump, attach the bulk oil

plumbing assembly onto the

filter pump bridge. Ensure the

flexline, from the female pick

up tube assembly to the filter

pump, is beneath the bracket

of the the dispose switch plumbing assembly.

67. Use a 7/16” wrench to attach the switch assembly, to the four studs

on the filter pump mounting plate using 4 – ¼”-20 nuts (see Figure

67).

68. Attach the dispose handle assembly (1080686) to the dispose switch

valve assembly using a clevis clip (see Figures 68 and 69).

69. Using Figure 70 below as a guide, route the flexline #1 around the

switch assembly and up over flexline #2 and attach to the outlet of the filter pump (see Figure 71).

Figure 66

GREEN

WHITE

BLACK

Figure 71

Figure 70

Figure 67

#1

#2

RED

Figure 69

Figure 68

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9 of 14

Document Number: FRY_INST_8197535 04/2018

70. Reinsert the entire dispose/filter pump

assembly back into the fryer (see Figure 72).

71. Reverse steps 49-52 to reattach the filter pump

motor bridge to the frame and reattach the

motor electrical connections.

72. Reverse steps 47-48 to reattach the female

pickup assembly.

73. Remove far right nut and bolt, as viewed from

the rear of the fryer, attaching the return oil

manifold to the frame (see Figure 73).

74. Using a prybar, gently lift the oil manifold up

slightly to allow the oil dispose assembly

1085784 to slide in between the

gas and oil manifolds (see Figure

74).

75. Attach the flexline #2 from the

dispose switch assembly in Figure

32, to the dispose outlet assembly

(see Figure 75).

76. Position over the pre-drilled holes

(see Figure 76).

77. Attach the dispose outlet

assembly using ¼”-20 self tapping

bolts (see Figure 77).

78. Attach the 1085398 9-pin male

connector pigtail to the 9-pin

female connector (see Figure 78).

79. Using zip ties, attach the (DISPOSE) tag

to the waste oil connection assembly

(see Figure 79).

80. Disconnect the 9-pin connector C4 from

the right front of the transformer box,

as viewed from the front of the fryer,

beneath the waste oil connection

assembly attached in step 77.

Figure 72

Figure 73

Figure 74

Figure 76

Figure 75

Figure 77

Figure 78

Figure 79

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10 of 14

Document Number: FRY_INST_8197535 04/2018

81. Locate the individual red and black wires

from the harness attached to the

dispose outlet assembly in step 77 (see

Figure 80).

82. Insert the red wire into pin 4 and the

black wire into pin 7 of the C4 connector,

unplugged in step 80 (see Figure 81).

83. Reattach the connector to the

transformer box, disconnected in step

80.

84. Route the 8-pin male connector harness,

from the dispose outlet assembly,

attached in step 77, under the gas manifold

and along the fryer side, to the MIB board on

the front of the fryer (see Figure 82).

85. Loosen the two (2) Phillips screws above the

MIB board (see Figure 83).

86. Pivot the MIB board down and attach the 8-

pin male connector from step 84, to the 8-pin

female connector on the rear of the MIB board

(see Figure 84).

87. Route the 4-wire harness from the dispose switch

assembly, attached in step 65, to the rear of the

MIB board.

88. Locate the 16-pin connector on the rear of the MIB

board. Insert the red wire into the far right rear

position (pin 8) (see Figure 85). Ensure the two

tabs fit properly into notches in connector.

89. Insert the green wire into the far right

front position (pin 16) in front of the red

wire inserted in step 88. (see Figure 86).

90. Insert the black wire into the position (pin

7) directly to the left of the red wire

inserted in step 88) (see Figure 87).

Figure 80

Figure 81

Figure 82

Figure 83

Figure 84

Figure 85

Figure 86

Figure 87

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