FScurtis ECO Series Bedienungsanleitung
CAP-897-1
OCT, 2019
Rev. A
WARNING
Personal injury and/or equipment damage will be result by failing to pay attention to the vital safety
information and instructions in this manual. Carefully read, understand, and retain all safety information and
instructions before operating this compressor.
ECO Series
Oil –Free Scroll Compressor
Operator Manual
4 kW (5 HP)
8 kW (10 HP)
11 kW (15 HP)
15 kW (20 HP)
LOT#: 003
Oil-Free Scroll Compressor 4kW ~ 15kW
Information on these operating instructions
These instructions enable you to use the machine
safely and efficiently. The instructions are a com-
ponent part of the machine and must be kept in the
direct vicinity of the device and be accessible for
staff at all times.
Staff must have carefully read and understood
these instructions before starting all work. The
basic prerequisite for safe working is compliance
with all the safety instructions and instruction for
actions included in these operating instructions.
The local occupational health and safety regula-
tions and general safety rules for operational area
of the machine also apply.
The instructions for the machine do not cover
operation of the controller. Therefore, the instruc-
tions and content of the instructions for the con-
troller in question must also be taken into account.
Furthermore, the instructions for the installed
components found in the appendices also apply.
Copyright
These instructions are protected by copyright and
for internal purposes only.
These instructions must not be made available to
third parties, reproduced in any way
- even excerpts - and the content must not be
utilised and/or communicated, except for internal
purposes, without the written permission of the
manufacturer.
Any infringement shall be subject to compensation
for damages. We reserve the right to assert further
claims.
Limitation of liability
All information and instructions in this manual
have been compiled taking account of the appli-
cable standards and regulations, state-of-the-art
technology and our years of knowledge and expe-
rience.
The manufacturer assumes no liability for dam-
ages caused by:
◼failure to adhere to these instructions
◼improper use
◼use of unqualified staff
◼unauthorised conversions
◼technical modifications
◼use of non-approved spare parts
The actual scope of supply may differ from the
descriptions and illustrations in these instructions
in the case of special designs, the inclusion of
additional ordering options or as a result of the
latest technical modifications.
The obligations agreed in the contract of supply,
the manufacturer's general terms and conditions
of business and delivery and the legal regulations
valid at the time of completion of the contract ap-
ply.
Customer service
Our Customer Service department is available to
provide technical information.
24 hour hot line:
In addition, our employees are always interested
in receiving new information and hearing of your
experiences from usage which could be valuable
for the improvement of our products.
Oil-Free Scroll Compressor 4kW ~ 15kW
1 Overview..................................................................................................................................................4
1.1 Design ............................................................................................................................................ 4
1.2 Brief description ........................................................................................................................... 10
1.3 Assembly description ................................................................................................................... 10
1.3.1 Controller ................................................................................................................................. 10
1.3.2 Enclosure ................................................................................................................................ 10
1.3.3 Drive unit ................................................................................................................................. 11
1.3.4 Air filter .................................................................................................................................... 11
1.3.5 Airend ...................................................................................................................................... 11
1.3.6 Safety valve ............................................................................................................................. 12
1.3.7 Non-return valve...................................................................................................................... 12
1.3.8 Cooler ...................................................................................................................................... 12
1.3.9 Cooling-air fan ......................................................................................................................... 13
1.4 Interface ....................................................................................................................................... 13
2 Safety.....................................................................................................................................................15
2.1 Symbols in these instructions ....................................................................................................... 15
2.2 Proper use .................................................................................................................................... 16
2.3 General safety .............................................................................................................................. 17
2.4 Safety devices .............................................................................................................................. 17
2.4.1 Position of the safety devices ................................................................................................. 18
2.4.2 Description of the installed safety devices .............................................................................. 18
2.5 Environmental protection ............................................................................................................. 19
2.5.1 Instructions on the machine .................................................................................................... 19
3 Technical data.......................................................................................................................................20
3.1 Name plate ................................................................................................................................... 20
3.2 Emissions ..................................................................................................................................... 20
3.3 General specifications .................................................................................................................. 21
3.3.1 Operating condition ................................................................................................................. 21
3.3.2 Discharge port ......................................................................................................................... 21
3.4 Oil-free scroll compressor ............................................................................................................ 21
3.4.1 Plant data ES04-ES15 ............................................................................................................ 21
4 Transportation, packaging and storage.............................................................................................22
4.1 Safety instructions for transportation ........................................................................................... 22
4.2 Transport inspection ..................................................................................................................... 22
4.3 Packaging ..................................................................................................................................... 22
4.4 Symbols on the packaging ........................................................................................................... 23
4.5 Transport ...................................................................................................................................... 23
4.6 Storage ......................................................................................................................................... 23
2
Oil-Free Scroll Compressor 4kW ~ 15kW
5 Installation and commissioning..........................................................................................................24
5.1 Safety instructions for installation and initial commissioning ..................................................... 24
5.2 Requirements at the installation site ............................................................................................ 25
5.3 Installation .................................................................................................................................... 26
5.3.1 Ventilation ............................................................................................................................... 26
5.3.2 Connection to the compressed air network ............................................................................ 27
5.3.3 Connecting to the power supply.............................................................................................. 28
5.4 Switching on after installation....................................................................................................... 28
5.5 Work after the initial commissioning ............................................................................................ 29
5.6 Setting parameters ....................................................................................................................... 29
6 Operation...............................................................................................................................................30
6.1 Safety instructions for operation................................................................................................... 30
6.2 Controller ...................................................................................................................................... 30
6.3 Shutdown in an emergency .......................................................................................................... 30
7 Maintenance..........................................................................................................................................31
7.1 Safety instructions for maintenance ............................................................................................. 31
7.2 Spare parts ................................................................................................................................... 32
7.3 Maintenance schedule ................................................................................................................. 32
7.4 Maintenance work ........................................................................................................................ 34
7.4.1 Checking for leaks .................................................................................................................. 34
7.4.2 Checking the electrical connections........................................................................................ 34
7.4.3 Checking the compressor temperature ................................................................................... 34
7.4.4 Checking soiling of th cooler ................................................................................................... 35
7.4.5 Checking main motor .............................................................................................................. 35
7.4.6 Add lubricating grease for main motor bearing ....................................................................... 35
7.4.7 Replaceing the air filter ........................................................................................................... 36
7.4.8 Checking or replace belt ......................................................................................................... 37
7.5 Measures after maintenance has been performed ...................................................................... 39
8 Faults.....................................................................................................................................................40
8.1 Safety instructions for fault clearance .......................................................................................... 40
8.2 Fault displays ............................................................................................................................... 41
8.3 Fault table ..................................................................................................................................... 42
8.4 Trial run after troubleshooting ...................................................................................................... 43
9 Dismantling and disposal....................................................................................................................44
9.1 Safety instructions for dismantling and disposal .......................................................................... 44
9.2 Dismantling ................................................................................................................................... 44
9.3 Disposal ........................................................................................................................................ 44
Appendix .........................................................................................................................................................45
Oil-Free Scroll Compressor 4kW ~ 15kW
A Training log...........................................................................................................................................45
B Service log ............................................................................................................................................45
C Maintenance Schedule.........................................................................................................................49
D Installation space requirements diagram ..........................................................................................49
E Dimension drawing ..............................................................................................................................49
F Electrical Schematic ............................................................................................................................49
4
Oil-Free Scroll Compressor 4kW ~ 15kW
1 Overview
1.1 Design
Oil-free scroll compressor
Fig. 1 : Oil-free scroll compressor 4 kW
1
Controller
2
Emergency Stop
3
Enclosure
3
2
1
Oil-Free Scroll Compressor 4kW ~ 15kW
Fig. 2 : Oil-free scroll compressor 8 kW
1
Controller
2
Emergency Stop
3
Enclosure
3
1
2
6
Oil-Free Scroll Compressor 4kW ~ 15kW
Fig. 3 : Oil-free scroll compressor 11-15 kW
1
Controller
2
Emergency Stop
3
Enclosure
3
1
2
Oil-Free Scroll Compressor 4kW ~ 15kW
Assemblies
Fig. 4: Overview of the assemblies:oil-free scroll compressor 4kW
1
Motor
2
Compressor airend
3
Air filter
4
Tempreature sensor
5
Safety valve
6
Non-return valve
7
Switch cabinet
8
Pressure Sensor
9
Cooling-air fan
10
After cooler
11
Belt cover
12
Compressed air outlet
13
Cable port
1
2
7
13
3
6
4
5
8
12
9
10
11
8
Oil-Free Scroll Compressor 4kW ~ 15kW
Assemblies
Fig. 5 : Overview of the assemblies:oil-free scroll compressor 8kW
1
Motor
2
Compressor airend
3
Air filter
4
Tempreature sensor
5
Safety valve
6
Non-return valve
7
Switch cabinet
8
Pressure sensor
9
Cooling-air fan
10
After cooler
11
Belt cover
12
Compressed air oulet
13
Cable port
1
2
3
4
9
6
8
10
7
5
11
12
13
Dieses Handbuch passt für folgende Modelle
4
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