Fuji Electric RYS...S3-VVS Series Bedienungsanleitung

RYS-V Type

User's Manual

MHT258a (Engl.)

SAFETY INSTRUCTIONS

In all stages of the basic planning of this equipment, its transport, installation, operation, maintenance and check, reference must be made to

this manual and other related documents. The correct understanding of the equipment, information about safety and other related

instructions are essential for this system.

Cautionary indications DANGER and CAUTION are used in this manual to point out particular hazards and to highlight some unusual

information which must be specially noted.

Cautionary indications Description

DANGER Indicates that death or severe personal injury will result if proper

precautions are not taken.

CAUTION Indicates that personal injury or property damage alone will result if

proper precautions are not taken.

Pictorial symbols are used as necessary.

Pictorial symbol Description Pictorial symbol Description

Do not disassemble Electrical shock hazard warning

Warning display

The warning display in Fig. B is located at the arrows in Fig. A.

Fig.A Fig.B

Warningdisplay

Fig. B shows following contents :

There is a risk of electric shock.

Do not touch the amplifier when a commercial power is applied and for at least five minutes after de-energization.

Be sure to ground {applicable for Japan only : grounding equal to 3rd class grounding structure of Japanese standard

(grounding resistance 100 [Ω] or less)} must be connected with the terminal marked ““.

MHT258a (Engl.)

DANGER

●

●●

●Prior to inspection, turn off power and wait for at least five minutes.

Otherwise, there is a risk of electric shock.

●

●●

●Do not touch the amplifier when the commercial power is supplied. Otherwise, there is a risk of electric shock.

CAUTION

●

●●

●Do not disassemble the motor. Otherwise, the operation may be abnormal, thereby damaging the coupled machine.

●

●●

●Do not hit the motor with hammer or any other instruments. The integrated (built-in) encoder may break causing the motor

to run at an excessive speed.

●

●●

●Do not connect a commercial power supply directly to the motor. Otherwise, it may break.

●

●●

●Supplying other than 200 [V] to the amplifier may break it.

●

●●

●Do not turn on and off the commercial power repeatedly. Otherwise, the amplifier rectifier may break.

●

●●

●The motor must be firmly tightened to the mounting base or the driven machine. If rapid acceleration or deceleration is

attempted without this firm tightening, the motor may become dislocated.

●

●●

●Withstand voltage and insulation test with megger must not be conducted.

Products introduced in this manual have not been designed or manufactured for such applications in a system or equipment that will

affect human bodies or lives. Customers, who want to use the products introduced in this manual for special systems or devices

such as for atomic-energy control, aerospace use, medical use, and traffic control, are requested to consult the Fuji. Customers

are requested to prepare safety measures when they apply the products introduced in this manual to such systems or facilities that

will affect human lives or cause severe damage to property if the products become faulty.

The technical data and dimensions are subject to change without notice in the individual pages of this document.

The illustrations are for reference-only.

The company names and product names described herein are generally the registered trade names. Although this manual indicates

technical units given in SI units, the indications (rating plate, etc.) on the products themselves may be in units other than SI units.

MHT258a (Engl.)

CONTENTS

SAFETY INSTRUCTION

1. GENERAL

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

1-1

1.1 Outline

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

1-1

1.2 System configuration

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

1-3

1.3 Functions

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

1-5

1.4 Explanation of model type

ெெெெெெெெெெெெெெெெெெெெெெெெெ

1-6

2. SPECIFICATIONS

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

2-1

2.1 Motor

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

2-1

2.2 Amplifier

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

2-10

2.3 Torque-speed data

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

2-14

3. INSTALLATION

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

3-1

3.1 Motor

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

3-1

3.2 Amplifier

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

3-3

3.3 External dimensions

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

3-8

4. TERMINAL DIAGRAMS AND WIRING

ெெெெெெெெெெெெெ

4-1

4.1 Amplifier, motor and optional devices layout

ெெெெெெெெெெ

4-1

4.2 Commercial power supply

ெெெெெெெெெெெெெெெெெெெெெெெெெ

4-5

4.3 Wiring between motor and encoder

ெெெெெெெெெெெெெெெெெ

4-6

4.4 Host interface (I/F)

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

4-10

4.5 External connection diagrams (basic)

ெெெெெெெெெெெெெெெ

4-15

5. CONTROL FUNCTIONS

ெெெெெெெெெெெெெெெெெெெெெெெெெ

5-1

5.1 Summary

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-1

5.2 Run command

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-5

5.3 Speed control

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-10

5.4 Position control

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-15

5.5 Signal for safety

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-23

5.6 Torque control

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-31

5.7 Incidental functions

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

5-33

6. PARAMETER SETTING

ெெெெெெெெெெெெெெெெெெெெெெெெெ

6-1

6.1 Mechanical equipment system

ெெெெெெெெெெெெெெெெெெெெெ

6-1

6.2 Peripheral device

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

6-10

6.3 Amplifier

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

6-17

6.4 Communication

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

6-23

6.5 List of parameter

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

6-24

7. KEYPAD PANEL

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-1

7.1 Summary

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-1

7.2 Function list

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-3

7.3 Sequence mode

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-5

7.4 Monitor mode

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-10

7.5 Parameter edit mode

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-15

7.6 Positioning data edit mode

ெெெெெெெெெெெெெெெெெெெெெெெெ

7-19

7.7 Test running mode

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

7-19

8. TEST (TRIAL) RUNNING OPERATION

ெெெெெெெெெெெெெ

8-1

8.1 Preparation

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

8-1

8.2 Touch panel

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

8-4

8.3 Control input signal

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

8-6

9. INSPECTION AND MAINTENANCE

ெெெெெெெெெெெெெெெெ

9-1

9.1 Inspection

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

9-1

9.2 Memory backup

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

9-1

9.3 Fault display

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

9-2

9.4 Items to specify when faulty

ெெெெெெெெெெெெெெெெெெெெெெெ

9-15

9.5 Others informations

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

9-15

10. PERIPHERAL DEVICES

ெெெெெெெெெெெெெெெெெெெெெெெ

10-1

10.1 Cables

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

10-3

10.2 Auto circuit breaker (FAB, MCCB), earth leakage

circuit breaker (ELCB) and magnetic

contactor (MC)

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

10-4

10.3 Surge suppressor (surge killer)

ெெெெெெெெெெெெெெெெெெெ

10-4

10.4 Power filter

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

10-5

10.5 AC reactor (reactor for impedance matching)

ெெெெெெெெ

10-6

10.6 External braking resistor

ெெெெெெெெெெெெெெெெெெெெெெெெெ

10-6

10.7 DC reactor

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

10-7

10.8 Optional cables, connector kits, battery and

external braking resistors

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

10-8

11. APPENDIXES

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

11-1

11.1 Model type selection

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

11-1

11.2 Example of program

ெெெெெெெெெெெெெெெெெெெெெெெெெெெெ

11-10

11.3 Control block diagram

ெெெெெெெெெெெெெெெெெெெெெெெெெெெ

11-15

MHT258a (Engl.)1-1

1. GENERAL

1.1 Outline

The FALDIC-αseries which corresponds to a host interface is an AC servo system for motion-control necessary for a driven machine.

(1) Model type in this manual

(a) Amplifier (*) : RYS□□□S3-VVS

RYS□□□S3-VSS

(b) Motor (*) : GYC□□□DC1-S

GYS□□□DC1-S

GRN□□□SAG-G□□

Remark : "Origin return" and "interrupt positioning" of RYS□□□S3-VVS type amplifier could not be validated depending on the shipping

period of product. Check them after purchasing.

(1) Main features of product

(a) Wiring saving 16-bit serial pulse encoder (encoder) (65536 pulses/rev.)

(i) On the motor, an encoder for any of INC and ABS systems is mounted.

(ii) If a battery is mounted on the amplifier, it is usable as ABS system.

(iii) Encoder cabling consists of 2 wires for power supply and 2 for signal,

of totally 4 wires. For ABS system, 2 wires for battery must be added.

(iv) A motor of a differen t output [kW] can be driven without changing the

encoder setting provided that it has a rated output of frame No. (size)

equal to the output to apply, one step smaller or greater. Refer to 9.3 (3) (d) .

(v) The basic resolution is 65536 pulses/rev., and the frequency dividing

output is 16 to 16384 pulses/rev.

(b) Preparing a PC (*) loader

(i) Servo system support tools capable of controlling the para. (*) editing, monitoring, test

running, etc. are available.

(ii) Fault diagnostic function alarm can be detected and fault cause covering the mechanical

equipment system can be assumed.

(*) Amplifier : Servo-amplifier

Motor : Servo-motor

PC : Personal computer

Para. : Parameter(s)

Encode cable

MHT258a (Engl.)1-2

(i) Several amplifiers can be mounted sidewise spaced by less than 5 [mm]

between themselves. In that case, however, the operation duty is not

continuous but 80% ED. Refer to 3.2 (2) .

(ii) Control power supply input terminals are provided. Maintenance is

available at a status where the main circuit power supply is trun off.

(iii) PN terminals for higher harmonics suppression are provided. A DC

reactor can be mounted.

(iv) A touch panel is provided.

(v) You can select a control function from 3 types:

1) Pulse train input /speed control type (RYS-V type amplifier : Input

frequency 500 [kHz] max.)

2) Linear positioning function (RYS-L type amplifier : Maximum command

value ±79,999,999)

A linear positioning system can be used for ball-screw or other mechanical

equipment systems.

3) Rotational indexing function (RYS-R type amplifier : Maximum number

of divisions 4095)

A rotational indexing system for ATC, tool magazine, etc. can be used.

(d) Cubic/slim type motors

Cubic type of approximately half the depth of our basic type motor and slim

type of flange of approximately half size are obtained.

(i) The degree of protection (motor enclosure protection) is IP55.

Optionally, IP67 can be supplied.

(ii) 0.03 to 5 [kW] are available.

(iii) Acceptable acceleration vibration is 4.9 [m/s2] and the slit plate material of

16-bit serial encoder is non-glass film.

K80791543

K80791543K80791543

K80791543

L1L1

L2L2

L3L3

DBDB

P1P1

P+

P+P+

P+

CHARGE

CHARGECHARGE

CHARGE

FALDIC

FALDICFALDIC

FALDIC

SHIFT

SHIFTSHIFT

SHIFT

ENT

ENTENT

ENT

RYS401S3-VVS

RYS401S3-VVSRYS401S3-VVS

RYS401S3-VVS

MODE

MODEMODE

MODE

ESC

ESCESC

ESC

K80791234

K80791234K80791234

K80791234

L1L1

L2L2

L3L3

DBDB

P1P1

P+

P+P+

P+

CHARGE

CHARGECHARGE

CHARGE

FALDIC

FALDICFALDIC

FALDIC

SHIFT

SHIFTSHIFT

SHIFT

ENT

ENTENT

ENT

RYS201S3-VVS

RYS201S3-VVSRYS201S3-VVS

RYS201S3-VVS

MODE

MODEMODE

MODE

ESC

ESCESC

ESC

MHT258a (Engl.)1-3

1.2 System configuration

The following illustrates related devices of FALDIC-αsystem.

Programmable operation display (POD)

UG20

Programmable logic controller (PLC)

MICREX-SX

MICREX-F

FLEX-PC

(continue to the next page)

General-purpose PC

[Programming support tool]

・D300win (MICREX-SX)

・Screen editor (UG)

・Servo-loader (FALDIC-α)

SYSTEM

Ｆ１

Ｆ１Ｆ１

Ｆ１

Ｆ２

Ｆ２Ｆ２

Ｆ２

Ｆ３

Ｆ３Ｆ３

Ｆ３

Ｆ４

Ｆ４Ｆ４

Ｆ４

Ｆ５

Ｆ５Ｆ５

Ｆ５

Ｆ６

Ｆ６Ｆ６

Ｆ６

Ｆ７

Ｆ７Ｆ７

Ｆ７

APS30

APS30APS30

APS30

PWR

PWRPWR

PWR

ALM

ALMALM

ALM

ＳＸ

ＳＸＳＸ

ＳＸ

SCPU32

SCPU32SCPU32

SCPU32

LOADER

LOADERLOADER

LOADER

RUN

RUNRUN

RUN

TERM

TERMTERM

TERM

SLV

SLVSLV

SLV

STOP

STOPSTOP

STOP

CPU

CPUCPU

CPU

No.

No.No.

No.

ONL

ONLONL

ONL

ERR

ERRERR

ERR

RUN

RUNRUN

RUN

ALM

ALMALM

ALM

BAT

BATBAT

BAT

ONL01234567

ONL01234567ONL01234567

ONL01234567

ERR89101112131415

ERR89101112131415ERR89101112131415

ERR89101112131415

ONLCH1

ONLCH1ONLCH1

ONLCH1

ERRCH2

ERRCH2ERRCH2

ERRCH2

EMG+OT‑OT

EMG+OT‑OTEMG+OT‑OT

EMG+OT‑OT

2020

B/A

B/AB/A

B/A

HP2

HP2HP2

HP2

ONL

ONLONL

ONL

ERR

ERRERR

ERR

PE1

PE1PE1

PE1

PHPH

PLPL

DADA

CHCH

No.

No.No.

No.

SCPU32

SCPU32SCPU32

SCPU32

LOADER

LOADERLOADER

LOADER

RUN

RUNRUN

RUN

TERM

TERMTERM

TERM

SLV

SLVSLV

SLV

STOP

STOPSTOP

STOP

CPU

CPUCPU

CPU

No.

No.No.

No.

ONL

ONLONL

ONL

ERR

ERRERR

ERR

RUN

RUNRUN

RUN

ALM

ALMALM

ALM

BAT

BATBAT

BAT

ONL01234567

ONL01234567ONL01234567

ONL01234567

ERR89101112131415

ERR89101112131415ERR89101112131415

ERR89101112131415

ONL

ONLONL

ONL

ERR

ERRERR

ERR

JP1

JP1JP1

JP1

ONLCH1

ONLCH1ONLCH1

ONLCH1

ERRCH2

ERRCH2ERRCH2

ERRCH2

EMG+OT‑OT

EMG+OT‑OTEMG+OT‑OT

EMG+OT‑OT

2020

B/A

B/AB/A

B/A

MP2

MP2MP2

MP2

CH2CH1

CH2CH1CH2CH1

CH2CH1

ONL

ONLONL

ONL

ERR

ERRERR

ERR

TL1

TL1TL1

TL1

FHFH

FLFL

ONL

ONLONL

ONL

ERR

ERRERR

ERR

AS1

AS1AS1

AS1

ＳＸ

ＳＸＳＸ

ＳＸ

APS30

APS30APS30

APS30

PWR

PWRPWR

PWR

ALM

ALMALM

ALM

ONL01234567

ONL01234567ONL01234567

ONL01234567

ERR89101112131415

ERR89101112131415ERR89101112131415

ERR89101112131415

ONL01234567

ONL01234567ONL01234567

ONL01234567

ERR89101112131415

ERR89101112131415ERR89101112131415

ERR89101112131415

MHT258a (Engl.)1-4

(continued from the

previous page)

Option cable

WSC

Motor

GYC

GYS

Option cable

WSC

mplifie

RYS

K80791234

K80791234K80791234

K80791234

L1L1

L2L2

L3L3

DBDB

P1P1

P+

P+P+

P+

CHARGE

CHARGECHARGE

CHARGE

FALDIC

FALDICFALDIC

FALDIC

SHIFT

SHIFTSHIFT

SHIFT

ENT

ENTENT

ENT

RYS201S3-VVS

RYS201S3-VVSRYS201S3-VVS

RYS201S3-VVS

MODE

MODEMODE

MODE

ESC

ESCESC

ESC

MHT258a (Engl.)1-5

1.3 Functions

The FALDIC-αseries has 3 types of control function for particular applications.

(1) RYS-V type : Pulse train/speed control (velocity)

Maximum input frequency 500[kHz]

Rotates according to pulse train from host control equipment, or

speed command from encoder or variable resistor.

The host interface has :

・DI/DO speed (minimum DI/DO),

・SX bus,

・Open network, etc.

(2) RYS-L type：

：：

：Linear positioning function (linear motion)

Maximum command value ±79,999,999

The amplifier incorporates a linear positioning function.

A linear positioning system can be used by ball-screw,

rack and pinion or other mechanical equipment systems.

It is usable for 99-point of positioning data, current

(present) position output, immediate positioning, M-code

output and other functions.

The host interface has：

・DI/DO position (expanded DI/DO),

・SX bus,

・Open network, etc.

(3) RYS-R type：

：：

：Rotational indexing function (rotation)

Maximum indexing number 4095

The amplifier incorporates a rotational indexing function.

A rotational indexing system for ATC, tool magazine,

loader/unloader, etc. can be used.

The rotational indexing function is usable for shorted route

control, one-point halt, single-direction infinite rotation, etc.

The host interface has：

・DI/DO position (expanded DI/DO),

・SX bus,

・Open network, etc.

MHT258a (Engl.)1-6

1.4 Explanation of model type

Model type of amplifier and motor is expressed with a combination of figures and letters :

(a) Amplifier

(b) GYS/GYC type motor

mplifier, RYS : basic

R Y S 2 0 1 S 3 - V V S

Motor output

201 : 20×10 = 200 [W]

300 : 30×10 = 30 [W]

Series letter, S : basic

Series figure

Encoder detector

S : 16-bit

Host interface (I/F)

Major function

０

１

Function Linear

positioning

Rotation

index

Pulse train/

speed control

Letter L R V

I/F DI/DO

speed position

bus

JPCN-

RS-

485

T-

link

Device

Net

Letter V P S J R T D

Type of construction

C : Flange-mounted

Integral provision of brake

Motor type

G Y S 2 0 1 D C 1 - S - B

１

０

Motor out

201 : 20×10 = 200 [W]

300 : 30×10 = 30 [W] Series figure

Encoder detector

S : 16-bit

Rated speed, D : 3000 [r/min]

Type Slim Cubic

Letters GYS GYC

With Without

Letter B −

Speed reduction gear ratio

Gear head unit type

G Y N 2 0 1 S A G - G 0 9

１

０

Motor out

201 : 20×10 = 200 [W]

300 : 30×10 = 30 [W]

Series letter

Type of construction

G : Flange-mounted

Gear ratio 1/9 1/25

Figures and letter G09 G25

Type GYN GRN

Letters GYN GRN

１

.20 : 20×10 = 200 [W]

.40 : 40×10 = 400 [W]

For GYN

For GRN

Motor type

Type Slim Cubic

Letter S C

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