Furuno IF-8540 Bedienungsanleitung

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All brand and product names are trademarks, registered trademarks or service marks of their respective holders.

This information provides the installation instructions for the junction box IF-8540. The units pre-installed in the junc-

tion box change depending on the configuration purchased.

A: one MC-3000S-N and three MC-3020D-N

B: one MC-3000S-N and four MC-3020D-N

C: one MC-3000S-N, three MC-3020D-N and two MC-3010A-N

A maximum of six sensor adapters can be installed in the junction box (MC-300S-N included). In the case of config-

urations A and B, you can install the optional MC-3010A-N and MC-3020D-N additionally. When an additional unit

is installed, prepare the optional sensor adapter and cable assy.* as shown below.

*:Forpowersupplyanddatacommunication, it is necessary to connecta cable assy. between sensor adapters.One

cable assy. is necessary per each additional unit.

• Sensor Adapter (Type: MC-3010A-N, no coating, for analog input)

• Sensor Adapter (Type: MC-3020D-N, no coating, for digital input)

• Cable Assy. (Type: AI.14-8AI.34-6L1000, Code No.: 000-177-250-10)

Thetable shownbelowindicates includeditems inthejunction box.Thequantity ofincluded itemschanges

depending to the configuration purchased.

A: one MC-3000S-N and three MC-3020D-N

B: one MC-3000S-N and four MC-3020D-N

C: one MC-3000S-N, three MC-3020D-N and two MC-3010A-N

Name Type Code No. Qty Remarks

ABC

Junction Box IF-8540 - 1 1 1

Cosmetic Cap CP-30BC-10-BLACK 000-179-377-10 2 2 2

Cable Band PLF1M-M 000-116-921-10 27 27 27

Rod Terminal AI 1,5-6 BK 000-176-412-10 10 10 10 For DPYC-1.5 cable

AI 1-6 RD 000-176-413-10 60 80 60 For MPYC-12 cable

AI 0,75-6 GY 000-176-411-10 40 40 60 For TTYCSLA cable

Crimp-on Lug FV2-4 BLU 000-157-247-10 1 1 1 For grounding the IF-8540

FV1.25-4(LF) RED 000-166-666-10 9 9 15 For drain wire of TTYCSLA cable

Spare Fuse FGMB 125V 3A PBF 000-157-481-10 3 3 3 For MC-3000S-N

Installation Instructions

JUNCTION BOX

Model IF-8540

Included Items1

Prepare the materials and tools shown below to install the junction box.

*: Many of the of the cables mentioned are JIS (Japanese Industrial Standards) cables. If not available locally, use

the equivalent. For details of the JIS cables, see the cable guide in the installation manual of the VDR (IME-44850).

Select a mounting location, keeping in mind in the following points:

Install the junction box on a bulkhead.

1. Drill four pilot holes in the bulkhead for M10 bolts (or 10 coach screws).

2. Screw in two bolts (local supply) at the bottom two pilot holes, leaving approx. 5 mm of the bolts exposed.

3. Hang the unit on the two bolts screwed in at step 2.

4. Screw in two bolts (local supply) at the top of the unit.

5. Fasten all bolts to fix the unit.

6. Remove two eye bolts at the top of the unit, then attach two cosmetic caps (supplied) to eye bolts holes.

Name Qty Remarks

M10 Bolt 4 For fixing junction box. Coach screws (10) can be also used.

FR-FTPC-CY Cable 1 For LAN connection with DCU (VR-7010)

Ground Wire 1 IV-2sq.

DPYC-1.5 Cable* 1 For power connection (24 VDC)

TTYCSLA Cable* - For analog input

MPYC-12 Cable* - For digital input

Heat Shrink Tubing - For drain wire of TTYCSLA cable

Cable Tie - For fixing cables

Vinyl Tape - For cable protection

Crimping Tool 1 For attaching rod terminals (Type: CRIMPFOX 10S)

• Locate the unit away from heat sources.

• Select a location where the shock and vibration are minimal.

• Locate the unit away from places subject to water splash

and rain.

• Make the maintenance space shown in the outline drawing

at the middle of this manual for maintenance and checking

purpose.

• Select a mounting location considering the length of the

cables to be connected to this unit.

• Select a location that is strong enough to support the weight

of the unit.

• The cable entrance of the unit must face downward.

• A magnetic compass will be affected if the unit is placed too

close to the magnetic compass. Observe the compass safe

distances to prevent interference to a magnetic compass.

MC-3000S-N: 2.05 m (standard), 1.35 m (steering)

MC-3010A-N: 0.75 m (standard), 0.50 m (steering)

MC-3020D-N: 1.05 m (standard), 0.70 m (steering)

• Select a location where the surface is flat. Ifit is not flat, insert

a number of washers between the unit and the mounting

location as necessary.

Required Materials and Tools2

Mounting Considerations3

Mounting the Junction Box4

M10 bolt

(or coach screw)

Junction box

Eye bolt

Install the additional sensor adapter(s) (MC-3010A-N and MC-3020D-N) at the locations “E” and “F” indicated in the

figure below. The unit may be pre-installed at the location “E” and “F”, depending the configuration purchased.

1. Unfasten seven binding screws (M4×10) to remove the junction box cover.

2. Release the internal wiring cable from the wire saddle.

3. Slightly loosen two binding screws (M4×10) to pull out the fixing plate.

Note: Loosen the binding screws only enough to pull out the fixing plate. If the screws are loosened too much,

the plate may fall and be damaged when it is hung in the next step.

Mounting an Additional Sensor Adapter(s) (Option)5

䕆㻌5-1 Mounting an Additional Sensor Adapter(s)䕆㻌5-1 Mounting an Additional Sensor Adapter(s)

• A: MC-3000S-N*1

• B to D: MC-3020D-N*1

• E and F: Mounting location for additional unit*2

Front

No use *1: Pre-installed in the junction box.

*2: Additional unit can not be installed when the pre-installed

unit(s) exists.

Binding screw

䠄7 pcs䠅

Junction box cover

Wire saddle:

Release the cable from this wire

saddle to install the first additional

unit.

Wire saddle:

Release the cable from this wire

saddle to install the second

additional unit.

Wire saddle:

Release the cable from this wire

saddle to install the second

additional unit.

4. Hang the plate to the screws loosened at step 3.

The figure below is an example for the first additional unit.

5. Unfasten four binding screws (M4×10) to remove the additional sensor adapter cover.

6. Fix the unit to the fixing plate with four binding screws (M4×10, supplied with sensor adapter).

7. Connect the optional cable assy. (AI.14-8AI.34-6L1000) between sensor adapters.

The internal wiring between sensor adapters in the junction box is as shown in the figure below.

8. See“8.WiringforMC-3000S-N”(page7)and “9.Wiringfor MC-3020D-Nand MC-3010A-N”(page 9)to connect

the cable from the external equipment to the sensor adapter.

9. See “5-2. Setting the Termination Resistor and Modbus Address” (page 5) to set the termination resistor and

Modbus address.

Fixing plateFixing plate

Unfasten these binding screws

to pull out the fixing plate.

Unfasten these binding screws

to pull out the fixing plate.

Binding screw

(4 pcs)

Binding screw

(4 pcs) Sensor adapter

(MC-3010A-N or

MC-3020D-N䠅

Sensor adapter

(MC-3010A-N or

MC-3020D-N䠅

24 VDC

MC-3000S-N

MC-3020D-N

MC-3020D-N First additional unit*

Second additional unit*

J1 J2 J1 J2

Front

*: The unit may be pre-installed and the internal

wiring completed depending on the configuration

purchased.

10. Reattach the sensor adapter cover.

11. Insert the fixing plate to the original location, then fasten two binding screws loosened at step 3.

12. Fix the internal wiring cable released at step 2 with the wire saddle.

13. Check the checkmark(s) on the label on the rear side of the junction box cover, according to the additional

unit(s).

14. Reattach the junction box cover.

When an additional sensor adapter(s) is installed, set the termination resistor and Modbus address.

• Termination resistor: Use the jumper block J25 to set the termination resistor ON/OFF. For the first and last sensor adapter

in a series, short between 1 and 2 pin to set the termination resisitor ON. For other sensor adaper, short between 2 and 3 pin

of to set the termination resisitor OFF.

• Modbus address: Use the rotary switch U18 to set the Modbus address number.

Check the checkmark(s)

according to the additional unit(s).

The label on the rear side of the junction box cover

䕆㻌5-2 Setting the Termination Resistor and Modbus Address䕆㻌5-2 Setting the Termination Resistor and Modbus Address

J25 J25

MC-ANLG board (24P0115, MC-3010A-N)MC-DIN board (24P0116, MC-3010A-N)

U18

Front

Location

Terminal resistor (J25)

Short between 2 and 3 pin (termination resistor: OFF).

Short between 1 and 2 pin (termination resistor: ON).

Modbus address (U18)

Keep the default setting.

“Set to “4”

Location

Terminal resistor (J25)

Short between 2 and 3 pin (termination resistor: OFF).

Short between 1 and 2 pin (termination resistor: ON).

Modbus address (U18)

Keep the default setting.

Set to “4”

Set to “5”

When additional unit is installed at the location “E” only (

“F” is not used)

When additional unit is installed at both location “E” and “F”

Power for the junction box (24 VDC) is supplied from the DCU (VR-7010). Use the DPYC-1.5 (local supply) to con-

nect between the J1 port on the junction box and J313 port on the DCU. For wiring the DCU, see the installation

manual of the VDR (IME-44850).

1. Fabricate the DPYC-1.5 cable as shown below.

2. Unfasten seven binding screws (M4×10) to remove the junction box cover.

3. Pass the wires through the cable entrance, then connect them to the J1 port.

4. Fix the cable to the cable clamp, using a cable tie (local supply).

Note: The armor of the cable should contact the cable clamp.

5. Reattach the junction box cover.

Power Supply (24 VDC)6

6 mm

Armor SheathSheath

80 mm

Vinyl tape (Width: 20 mm) 0.5 to 1 mm

Crimp the rod terminals (AI1.5-6

BK, supplied), using the crimping

tool (CRIMPFOX 10S). After

crimping, confirm that the 0.5 to

1 mm of the wires are exposed.

J1 portJ1 port

OpenerOpener

Insert the wire while pushing the

opener.

䠇䠇䠉䠉

Fix the cable to the cable

clamp, using a cable tie.

Fix the cable to the cable

clamp, using a cable tie.

Attach the crimp-on lug (FV2-4 BLU, supplied) to the ground wire (IV-2sq., local supply), then fix it to the ground

terminal.

Connect the external equipment to the MC-3000S-N, using the TTYCSLA and FR-FTPC-CY cables.

1. Fabricate the TTYCSLA and FR-FTPC-CY cables as shown below.

TTYCSLA cable

FR-FTPC-CY cable

2. Unfasten seven binding screws (M4×10) to remove the junction box cover.

Grounding7

Ground wireGround wire

Ground

terminal

Ground

terminal

Wiring for MC-3000S-N8

6 mm

60 mm

Pass the heat shrink tubing (local supply)

onto the drain wire, then attach the crimp-on

lug (FV1.25-4 (LF) RED, supplied) to it.

Crimp-on lug

Drain wireDrain wire

Aluminum tape

600 mm

5 mm

Crimp the rod terminals (AI 0,75-6

GY, supplied), using the crimping

tool (CRIMPFOX 10S). After crimp-

ing, confirm that the 0.5 to 1 mm of

the wires are exposed.

Armor

SheathSheath

Vinyl tape (Width: 20 mm) 0.5 to 1 mm

500 mm

Inner sheath

Cable jacket LAN connector

3. Release the internal wiring cable from the wire saddles and CKS clamps.

4. Slightly loosen two binding screws (M4×10) to hang the fixing plate at the step 6.

Note: Loosen the binding screws only enough tohang the fixing plate. If the screws are loosened too much, the

plate may fall and be damaged when it is hung in the step 6.

5. Slightly loosen two binding screws (M4×10) to pull out the bottom fixing plate.

6. Hang the plate (MC-3000S-N) to the screws loosened at step 4.

7. Unfasten four binding screws (M4×10) to remove the sensor adapter cover.

Wire saddle

(2 pcs)

Wire saddle

(2 pcs)

CKS clamp (2 pcs)

MC-3000S-N

Unfasten these binding screws.

Unfasten these binding screws

to pull out the fixing plate.

Unfasten these binding screws

to pull out the fixing plate.

Fixing plateFixing plate

8. Pass the cables through the cable entrance, then fix the cables to the cable clamp with a cable tie (local supply).

Note 1: The armor of the cable should contact the cable clamp.

Note 2: The fixing locations for the cables are not specified. However, see the figure below for reference.

9. Attach a cableband (supplied) to each cable to be connected to the junction box and record sensor name/equip-

ment name on each cable band.

10. Fix the drain wires of the TTYCSLA cables to the locations shown below.

Fixing screws for the drain wires are preattached to the unit.

11. Connect the cables to respective connectors on the sensor adapter, referring to the interconnection diagram at

the middle of this document and the sticker attached to the rear side of the sensor adapter cover.

12. Reattach the sensor adapter cover and replace the fixing plate to the original location.

13. Fasten the binding screws loosened at step 4 and step 5.

14. Fix the internal wiring cable released at step 3 with the wire saddles and CKS clamps.

15. Reattach the junction box cover.

Connect the external equipment to the MC-3020D-N and MC-3010A-N, using the MPYC-12 and TTYCSLA cables.

1. Fabricate the MPYC-12 and TTYCSLA cables as shown below.

MPYC-12 cable (for MC-3020D-N)

4 1 5

No. Cable Access point

MC-3000S-N

J1 port (IF-8540)

MC-3020D-N

MC-3010A-N

FR-FTPC-CY

TTYCSLA-1Q

TTYCSLA-4

TTYCSLA-1

DPYC-1.5

MPYC-12

TTYCSLA-1

: Fixing locations for the drain wires: Fixing locations for the drain wires

Wiring for MC-3020D-N and MC-3010A-N (Option)9

6 mm

50 mm

Armor

SheathSheath

Vinyl tape (Width: 20 mm)

Crimp the rod terminals (AI 1-6 RD,

supplied), using the crimping tool

(CRIMPFOX 10S). After crimping,

confirm that the 0.5 to 1 mm of the

wires are exposed.

0.5 to 1 mm

Wrap the unused wires with

vinyl tape for insulating.

TTYCSLA cable (for MC-3010A-N)

The length of “L”

2. Unfasten seven binding screws (M4×10) to remove the junction box cover.

3. Release the internal wiring cables from the wire saddles.

4. Slightly loosen two binding screws (M4×10) to pull out the fixing plate.

Note: Loosen the binding screws only enough to pull out the fixing plate. If the screws are loosened too much,

the plate may fall and be damaged when it is hung in the next step.

6 mm

60 mm

Pass the heat shrink tubing (local supply)

onto the drain wire, then attach the crimp-on

lug (FV1.25-4 (LF) RED, supplied) to it.

Crimp-on lug

Drain wire

Aluminum tape

5 mm

Crimp the rod terminals (AI 0,75-6

GY, supplied), using the crimping tool

(CRIMPFOX 10S). After crimping,

confirm that the 0.5 to 1 mm of the

Armor

Sheath

Vinyl tape (Width: 20 mm) 0.5 to 1 mm

Front

Location

The length of “L”

900 mm

1000 mm

900 mm

Wire saddle

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