Furuno FSV-8503 Leitfaden

This document covers how to replace the motherboard in the processor unit (FSV-2503/FSV-3503/

FSV-8503).

Note: The transceiver unit may require a software update after replacement. Download the software up-

date file for the transceiver unit from FURUNO Tech-Net as necessary.

Prepare an appropriate motherboard replacement kit depending on your processor unit.

The motherboard replacement kit contains the following items:

When you replace the motherboard, the SSD (or HDD) must be upgraded to a new SSD, which is included

in the motherboard replacement kit. Therefore, export the setting file and still images in the old SSD (or

HDD) to a USB flash memory BEFORE replacing the motherboard.

This procedure requires connection to the transceiver unit. If not connected, the error message

“<<NO RESPONSE FROM TRANSCEIVER UNIT!! >>” appears and you cannot operate the sonar.

1. Press the power switch on the control unit to turn the system on.

2. Open the menu and select [Others] →[Initial Setting] →[Initialization] →[Save Ship’s Org] to

save all menu settings.

3. Insert the USB flash memory to the USB port on the processor unit.

Note: It is recommended that you use a USB flash memory whose memory capacity is 64 GB

or more, because the processor unit may include still images as well as the setting file.

4. While pressing and holding down the MENU/ESC key, press F1, F3, F5 in order.

5. Close, then re-open the menu. Press the MENU/ESC key twice.

The system menu appears.

6. Select [Others] →[Explorer].

Name Code No, Remarks

Motherboard Replacement Kit 001-558-430 For FSV-8503

001-589-520 For FSV-2503

001-589-580 For FSV-2503S

001-589-600 For FSV-3503

001-589-630 For FSV-3503S

• Motherboard assembly (19P1091 (BDS-557-01)) • License label

• DVI connector board (19P1092 (ADP-896-01)) • Wiring clamp

• SSD fixture assembly • Pan head screw (M3×8, 24 pcs)

• MB fixture assembly • Pan head screw (M3×6, 2 pcs)

• Shield plate

Included Items1

Preparation: How to Export the Setting File and Still Images2

Replacement Instrutions

PROCESSOR UNIT

Model

FSV-2503/FSV-3503/FSV-8503

www.furuno.com

All brand and product names are trademarks, registered trademarks or service marks of their respective holders.

7. Select [Folder Options] from the [Tools] menu on the menu bar.

8. Click the [View] tab and activate the [Show hidden files

and folders] radio button.

9. Click the [Apply] button, then click the [OK] button.

10. Click the [D:Backup] folder on the file explorer window.

11. Select [Copy] from the [Edit] menu on the menu bar.

12. Click the USB flash memory drive on the file explorer

window.

13. Open the folder where you want to save the setting file,

then select [Paste] from the [Edit] menu on the menu

bar.

14. Turn the system off, then remove the USB flash mem-

ory from the processor unit.

1. Remove the processor unit from the installation location, then disconnect all cables.

Note: To avoid the possibility of electrical shock, be sure to disconnect the power cable first.

2. Unfasten the four binding screws (M3×6) on the bottom of the unit to remove the CF cover.

Note: The securing screws for the CF cover keep you from removing the MB fixture assembly

inside the unit. Therefore, you must remove the CF cover.

How to Remove the Parts3

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DANGER

CF cover

Binding screw

(M3×6)

CF cover

Bottom view

3. Unfasten the six binding screws (M4×8) to remove the cover from the processor unit.

4. Unfasten the four pan head screws (M3×8) to remove the PWR case cover.

5. Unfasten the four pan head screws (M3×8) to remove the old MB fixture assembly.

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Cover Binding screw

(M4×8)

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PWR case cover

Pan head screw

(M3×8)

MB fixture

assembly

MB fixture assembly

6. Remove the connectors from the SSD (or HDD), then unfasten the four pan head screws (M3×8)

to remove the old SSD and SSD securing plate.

7. Remove the four connectors from the ATX assembly, then unfasten the six pan head screws

(M3×8) to remove the ATX assembly.

8. Remove the four connector covers*, nuts*, then unfasten the four pan head screws (M3×8) to

remove the old shield plate.

*: Attached only when the processor unit has the VIDEO 1 to 4 ports.

SSD

(HDD)

SSD

(HDD)

Pan head

screw(M3×8)

Pan head screw

(M3×8)

ATX assembly

Screw location:

Four screws

(outside the chassis)

Screw location:

Two screws

(inside the chassis)

Some parts or wiring

have been omitted from

the illustrations for

clarity.

Shield plate Connector cover

(To access the

connector nut, remove

the connector cover.)

9. If the processor unit has the VC card*, unfasten the pan head screws (M3×6) to pull out the VC

card.

*: Depending on the time of manufacture, the VC card may be not installed.

10. Unfasten the pan head screws (M3×6) to pull out the old DVI connector board.

11. Remove the three connectors inside the chassis (indicated in the following figure), then unfasten

the pan head screws (M3×8) to remove the connector fixture plate assembly.

VC card

Pan head screw

(M3×6)

DVI connector board

Pan head screw

(M3×6)

Connector fixture plate assembly

Screw location:

Four screws

(outside the chassis)

Remove connectors.

12. Remove the parts inside the chassis in following order, then remove the old motherboard.

1. LAN cable connected to HUB case assembly

2. Connector connected to the motherboard

Note: Be careful not to apply stress to the connector.

3. Four pan head screws securing the motherboard fixture plate

4. LAN cable connected to LAN port

Note: The LAN cable will be reused. Do not discard it.

13. Remove dust inside the processor unit and air inlet.

1. Connect the LAN cable to CN15 on the new motherboard assembly (19P1091 (BDS-557-01)).

2. Secure the motherboard assembly to the chassis, using the four pan head screws (M3×8).

Note: Be careful not to contact the copper plate in the chassis with the USB port and LAN port

on the motherboard assembly.

3 3

How to Install the Replacement Parts4

CN15

3. Connect the other connector end of the LAN cable to the LAN port on the HUB case, then con-

nect the connector inside the chassis to CN11 on the motherboard assembly.

4. Insert the connector fixture plate assembly into the chassis, then secure it using the four pan

head screws (M3×8) from outside the chassis.

5. Connect the connectors inside the chassis to CONT1 and CONT2 on the connector fixture plate

assembly.

CN11

Connect the

LAN cable.

CONT2

CONT1

6. Install the ATX assembly into the chassis, using the six pan head screws (M3×8).

7. Connect the connectors on the ATX assembly to CN15, CN4 and CN5 on the motherboard as-

sembly.

8. Secure the new SSD fixture assembly, using the four pan head screws (M3×8). If there is no

wiring clamp on the following location, attach a wiring clamp.

Note: The old SSD (or HDD) cannot be diverted.

Pan head

screw(M3×8)

Pan head screw

(M3×8)

ATX assembly

Screw location:

Four screws

(outside the chassis)

Screw location:

Two screws

(inside the chassis)

Some parts or wiring

have been omitted from

the illustrations for

clarity.

CN15

CN4

CN5

SSD fixture assembly

Wiring clamp

50 mm

60 mm

9. Connect the SATA cable from the SSD fixture assembly to CN7 on the motherboard assembly.

10. Insert the new DVI connector board (19P1092 (ADP-896-01)) and secure it using the pan head

screws (M3×6). If you removed the VC card, fill the screw hole.

Note: If the spacers of the DVI connector keep the DVI connector board from being inserted,

remove the spacer then reattach them after inserting the board.

11. Secure the new shield plate, using the four pan head screws (M3×8).

12. Secure the new MB fixture assembly, using the four pan head screws (M3×8).

13. Secure the printed board, which is attached to the cable end of the SSD fixture assembly, to the

MB fixture assembly, using the two pan head screws (M3×8).

CN7

DVI connector board

Fasten the screw

after inserting

the board.

If you removed the

VC card, fasten the

screw to fill the

screw hole.

DVI connector board

Shield plate

Some parts or wiring

have been omitted from

the illustrations for

clarity.

MB fixture

assembly

MB fixture assembly

Secure the board that is attached

to the SSD fixture assembly.

14. Secure the cables inside the chassis to the wiring clamps, referring to the following figure.

15. Attach the license label on the side in the chassis.

16. Reattach the cover to the processor unit.

After replacing the motherboard, do the following operation check.

1. Reconnect the cables to the processor unit, then turn the system on.

2. Perform the operation test (or board test) to check the following tested items.

Note: The latest software version for the processor unit at the manufacturing time is written in

the motherboard. Depending the software version before replacing the motherboard, it may be

required to update the software of the transceiver unit.

3. After checking the test items, turn the system off.

4. Reinstall the processor unit to the original installation location.

Tested item Normal value

RAM OK

EWF ENABLE

HDD A character string is displayed.

PCI A character string is displayed.

CPU Numeric values are displayed.

BOARD Temperature Numeric values are displayed.

CPU Fan Speed Numeric values are displayed.

BATTRY 2.7 V or more

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License label

(inside)

Trace label

(inside)

Operation Check5

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