Fusion 20-95651 Bedienungsanleitung
USER MANUALS\20-95651_FUSION_USER MANUAL_GHSS476HRD-5718_HTD_SELF-SVC CASE REV F DATE: 10/17/2022
FUSION SELF-SERVICE MERCHANDISER WITH HEATED SHELVES AND DECK
> SCC PROPRIETARY THERMOSTATS AT CASE FRONT (BEHIND TOE-KICK)
> REMOVABLE WIRE RACKS ON HEATED SHELVES
> REAR SLIDING DOORS
P/N 20-95651
Important! See Installation
Section Of Manual To
Confirm Proper Placement of
“Caution-Hot” Labels on
Heated Shelves
Model GHSS476HRD.5718
USER
MANUAL
FUSION
READ AND SAVE THESE INSTRUCTIONS
Structural Concepts Corp. ∙ 888 E. Porter Rd ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com
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TABLE OF CONTENTS
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS ...........…..
INSTALLATION: SKID REMOVAL / POSITIONING CASE / FRAME SUPPORT RAIL SHIMMING ...
INSTALLATION, CONT’D: ATTACHING SPLASH GUARD BRACKET TO REAR FRAME
SUPPORT RAIL …………………………………………………………………………..……………
INSTALLATION, CONT’D: IMPORTANT! HEATED SHELF LABEL PLACEMENT ……………….….
INSTALLATION, CONT’D: FRONT & REAR TOE-KICKS / ELECTRICAL BOX / FIELD WIRING
BOX ………………………………………………………………………..…………………………….
STARTUP: MAIN POWER SWITCH / LIGHTS SWITCH / THERMOSTATS / THERMOMETER ….…
STARTUP, CONT’D: OPERATION AND SHUTDOWN (AUTHORIZED PERSONNEL ONLY!) ..........
GENERAL LAYOUT: CASE FRONT …………………………………………………………………………...
GENERAL LAYOUT, CONT’D: CASE REAR ….……………………………………………………………...
GENERAL LAYOUT, CONT’D: LED LIGHT SWITCH AND FIXTURES / LED REMOVAL &
REPLACEMENT …..……………………………………………………………………………………..
GENERAL LAYOUT, CONT’D: POWER CORD & PLUG, LED LIGHTS AND LIGHT FIXTURES ……..
CLEANING SCHEDULE: CASE EXTERIOR - DAILY, WEEKLY AND MONTHLY …….……………...
CLEANING SCHEDULE, CONT’D: CASE INTERIOR - DAILY ………………………….….…………...
SERIAL LABEL & LOCATION / TECHNICAL INFORMATION / ADDITIONAL INFORMATION .…...
TROUBLESHOOTING ….…………………………………………………..………………...………………..
PROGRAMMABLE CONTROLLER INFORMATION ………………………………………......………….
TECHNICAL SERVICE CONTACT INFORMATION / WARRANTY INFORMATION…………………..
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OVERVIEW
This Fusion merchandiser is designed for dry heating
operations throughout the product area. Heat is generated
from both shelving and deck.
• Cases should be installed and operated according to
this operating manual’s instructions to insure proper
performance.
• These Structural Concepts® self-service heated
merchandisers are designed to hold pre-heated hot
foods at 140 °F to 165 °F (60 °C to 74 °C).
• Product must be pre-heated to these temperatures
PRIOR TO being placed in merchandiser. This case is
NOT designed to heat product from cold or ambient
conditions.
• This merchandiser is designed for display of
perishable, packaged products.
• Improper use will void warranty.
TYPE “1” CONDITION
This unit is designed for the display of products in ambient
store conditions where temperatures and humidity are
maintained within a specific range.
COMPLIANCE
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
electrical and plumbing codes.
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
ELECTRICAL
HAZARD
WARNING
Shelves and Decks Are Hot! Disconnect and allow to cool
45 minutes before cleaning or removing from case.
WARNING
HOT
SURFACE
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2
• Ambient conditions are to be at 55% max. humidity
and maximum temperatures of 75 °F (24 °C).
INTEGRATED AVERAGE PRODUCT TEMPERATURE
• These units are designed to merchandise product at
an integrated average product temperature of
150 °Fahrenheit / 66 °Celsius.
THERMOMETERS
• Thermometers in equipment reflect internal air
temperature only (not actual food temperature).
• Use probe thermometers to determine actual product
temperatures.
COMPLIANCE
• Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing
codes are not covered by warranty.
• See below compliance guideline.
WARNINGS
• This page contains important warnings to prevent
injury or death. Please read carefully!
WARNING: This product can expose you to chemicals, including
Urethane (Ethyl Carbamate), which are known to the state of
California to cause cancer and birth defects or other reproductive
harm. For more information go to P65Warnings.ca.gov.
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PRECAUTIONS
• Following are important precautions to prevent damage to unit, merchandise or product.
• Please read carefully!
CAUTION! LAMP REPLACEMENT GUIDELINES
LED lamp replacements must meet factory specifications.
CAUTION
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
• Performance issues caused by adverse conditions are NOT warranted.
• To prevent damage to end panels due to condensation, apply industrial grade
silicone sealant and tightly join to opposite end panels. When not adjoining
cases, keep end panels at least 6” away from walls/structures. Rear panels
must also be kept at least 6” from walls and structures.
• Case must not be exposed to direct sunlight or any heat source.
• To maintain proper case temperature, keep case at least 15-feet from exterior
doors, overhead HVAC vents or any air curtain disruption.
• Self-contained case clearance: 6” min. air intake / 6” min. air discharge.
CAUTION
CAUTION! POWER CORD AND PLUG MAINTENANCE
Risk of electric shock. If cord or plug becomes damaged,
replace only with cord and plug of same type.
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2
CAUTION! GFCI BREAKER USE REQUIREMENT
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
you MUST use a GFCI breaker in lieu of a GFCI receptacle.
WIRING DIAGRAM FORMAT & LOCATION
• Each case has its own wiring diagram folded & in its own packet.
• Wiring diagram placement may vary; it may be placed near ballast
box, field wiring box, raceway cover, or other related location.
SEAL FLOOR-MOUNTED UNITS TO THE FLOOR
• Thoroughly clean floor to assure a secure seal!
• Base frames or fixed (non-removable) cladding,
panels and/or splash guard brackets must be
sealed to floor with silicone that meets or
exceeds food grade NSF/ANSI Standard 51.
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INSTALLATION: PALLET REMOVAL / POSITIONING CASE / FRAME SUPPORT RAIL SHIMMING
2. Position & Align Case Alongside Other Cases
• Before shimming frame support rails, make
certain that the case is in proper position and if
required, aligned with adjoining case.
• This may require the repositioning of the case
you are installing or the already positioned
case.
3. Shim Frame Support Rails
• Most cases have frame support rails.
• Shims will be provided with all cases that have
frame support rails.
• Use shims to level case.
• You may need to remove front and/or rear
toe-kick to access frame support rails
• Note: After case is in position, it must be
sealed to floor to prevent entry or leakage
of liquid or moisture.
• See illustration at right.
Frame Support Rails
1. Remove Unit From Pallet
• Caution: Case must always remain
supported or center of gravity will allow
case to fall.
• Slide unit to rear of pallet and lean
backward off skid.
• Slide pallet out from under case while
case is being supported.
• See illustration at right.
Pallet
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INSTALLATION, CONT’D: ATTACHING SPLASH GUARD BRACKET TO REAR FRAME SUPPORT RAIL
4. Attaching and Sealing Splash Guard Bracket
To Frame Support Rail At Case Rear
• The separately shipped splash guard bracket is
designed to prevent entry or leakage of liquid or
moisture to underside of case.
• After case has been properly positioned and frame
support rails have been shimmed, place a bead of
silicone sealant to underside of splash guard
Frame Support Rail
Silicone Sealant
bracket (that rests on floor). Center back of
bracket flush against frame support rail.
• Then, attach to frame support rail with
SCC-supplied screws.
• After splash guard bracket has been secured to
frame support rail, apply another bead of silicone
sealant where front of bracket meets floor.
• Attach rear toe-kick to case (with 2 screws).
Splash Guard
Bracket (Shown
Removable Toe-Kick
Splash Guard
Bracket
Frame Support
Rails
--- View With Splash Guard Bracket Attached ---
--- View With Splash Guard Bracket Removed ---
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INSTALLATION, CONT’D: IMPORTANT! HEATED SHELF LABEL PLACEMENT
Important! Check
That “Danger-Hot”
Labels Are Placed
On Heated Shelves
As Shown.
5. Important! Check That “Danger-Hot” Labels Are Properly Attached To Case.
• Shelves can get extremely hot and cause severe burns.
• Illustration below shows proper placement of “Danger-Hot” labels.
• Two labels must be placed on each shelf and lower panel (as shown below).
• If labels are NOT properly attached, contact Structural Concepts. See SCC TECHNICAL SERVICE
CONTACT INFORMATION section in this manual for contact information.
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INSTALLATION, CONT’D: FRONT & REAR TOE-KICKS / ELECTRICAL BOX / FIELD WIRING BOX
6. Removable Front Toe-Kick (Magnetized)
• Front toe-kick is usually shipped separately.
• Front toe-kick is removable by grasping
toe-kick’s upper lip and pulling toward you
(to release it from magnets).
Magnet
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Magnet
7. Electrical Box / Field Wiring Box
• Electrical box & field wiring box are both accessible
at front of case (after removal of front toe-kick).
• Electrical box contains main power switch and
thermostats to all shelves and deck.
• See illustration below.
Front Toe-Kick
Field Wiring
Box
Rear Toe-Kick
Electrical
Box
3. Thermostats
• Thermostats are at case front (accessible after
removal of front toe-kick).
• Thermostats control heat to deck and all three
(3) shelves. A fourth shelf is optional.
• See illustration below.
• See next page for thermostat controller
specifics.
4. Thermometer
• Thermometers in equipment reflect
internal air temperature only (not actual
food temperature).
• Use probe thermometer to determine
actual product temperatures.
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STARTUP: MAIN POWER SWITCH / LIGHTS SWITCH / THERMOSTATS / THERMOMETER
1. Main Power Switch
• Main power switch is at case front.
• Main power switch controls power to lights AND
thermostats.
• See illustration below.
2. Lights Switch
• Light switch is at rear of case (on upright).
• When light switch is turned on, all lights in entire
case will turn on.
Light Switch
Main Power
Switch
Thermostats
For Shelf 1 & 2
Thermostats
For Shelf
3 & 4 (Deck)
Front Toe-Kick
Front Toe-Kick
Thermometer
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STARTUP, CONT’D: OPERATION AND SHUTDOWN (AUTHORIZED PERSONNEL ONLY!)
5. Merchandiser Daily Start-Up
• Turn main power switch and lights switch on.
• LED lights should all come on at once.
• Thermostats (for all shelves and deck) are pre-set
at factory to recommended settings.
• Caution! Food MUST BE cooked PRIOR to being
placed in the case. Food should be heated to a
temperature of between 150 °F to 160 °F (65.6 °C
- 71 °C) prior to placing in case. Food
temperature must NOT be allowed to be below
FDA guideline of 140 °F (60 °C).
• Use probe to check food temperature before
placing in the case.
• After product is placed in case, check product
temperature (again) after one hour to verify that
proper food temperatures are maintained.
• Due to thermostats being
pre-set at factory,
adjustments to thermostats
should be very rare.
However, should product
temperatures be outside of
range, see programmable
controller section in manual for specifics on
adjusting thermostats.
• After thermostat has been adjusted, check food
temperatures again after one hour with probe.
6. Temperature Control Settings
• Temperatures of all food products are to be at
140 °F to 165 °F (60 °C to 74 °C), for decks and
shelves (including optional shelf #4).
7. Operating Tips
• When restocking, place new product at
rear and rotate older product to front of
case.
• Display product expected to sell within
4 hrs.
• Clean up residue immediately. Case
will cause spills and debris to harden to
surface!
8. Shutting Down Case
• Turn Main Power switch “OFF”.
• Remove all product from the case
(and place in refrigerated units).
• Caution! Deck and shelving is hot! Do
not touch until case has been turned
off allowed to cool for 45 minutes!
• Allow case to cool for 45 minutes
before cleaning.
• See CLEANING SCHEDULE (DAILY /
WEEKLY) - CASE INTERIOR for specifics.
Light Switch
Thermometer
Front Toe-Kick
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