G.I.KRAFT GI12117 Bedienungsanleitung
USER MANUAL
GI12117
1、Safety Precautions Symbols
2、Symbols and Definitions
3、Accessories and Spare Parts List
4、Installation
1) 、
Specifications
2) 、 Duty
Cycle and verheating
3) 、
Machine Installation
4) 、
Selecting a Location
5) 、
Connecting Input Power
5 、
peration
1) 、
Controls
2) 、
Welding Gun and Adaptors
3) 、
Various perations
a 、
Spot Welding
b 、
Washer Welding
c 、 Triangle
Washer Welding
d 、
Carbon Rod Heating
e 、
Wriggle Form Wire Welding
f 、
Cupules
6 、 Maintenance
1) 、 Troubleshooting
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Contents
Safety Precautions Symbols
Protect yourself and others from injury,
read and follow these precautions before
installation and operation.
Fire or explosion hazard.
Do not locate unit on,over,or near combustibe
surfaces.Do not install unit near flammables.
Exploding parts can injure.Always wear a face
shield and long sleeves。
Static can damage PC boards
1 、 Put on grounded wrist strap before
handing boards or parts 。
2 、 Use proper static-proof bags and boxes to
store ，move or ship PC boards 。
1 、 Wear approved face shield or safety goggles
with side shields 。
2 、 Wear proper body protection to protect skin 。
Do not weld in the height
！
Read instructions.
1 、 Read owner's Manual before using or servicing
unit 。
2 、 Use only manufacturer’s supplied replacement 。
Flying metal can injure eyes 。
1)Wear safety glasses with side shields or face
shield 。
1 、 Magnetic fields can affect pacemakers.
Pacemaker wearers keep away.
2 、
Wearers should consult their doctor before
going near plasma arc cutting operations 。
veruse can cause overheating
Allow cooling period ,follow rated duty cycle
before starting to weld again.
Cylinders can explode if damaged.
Gas cylinders contain gas under high pressure.
If damaged,a cylinder can explode .Be sure to
treat them carefully.
Electric shock can kill:
1
、
Do not touch live electrical parts
。
2
、
Wear dry,hole-free insulating gloves and
body protection.
3
、
Do not wrap electrical cable around your
body.
4
、
Ground the workpiece with a good electr-
ical ground
。
Keep away from the torch tip.
Remove all flammables of the welding area
.
Falling unit can cause injury
.
Eye protection for welding
:
Current level in amperage Minimum shade
Number
30-150A--------
--------------------
#8
150-300A-------
--------------------
#10
300-500A----
--------------------
---
#12
The heat from the workpiece can cause serious
burns
。
Never cut
on pressurized cylinder
.
Maintenance regularly
！
Factory safety
！
Page.1
Keep away from moving parts such as fans
.
Fumes and gases can be hazardous
welding produces fumes and gases. Breathing
these fumes and gases can be hazardous
to your health .
If inside,ventilate the area.
Do not weld in a confined space only if it
is well ventilated.
Moving parts can cause injury.
Protect yourself Warn others
Definitions
Symbols and Definitions
U1
U0
U2
I2
s1
HZ
A
V
Rated welding
current
Primary voltage
Rated no load
voltage(Aaverage)
Conventional
load voltage
Power rating,
product of voltage
and current(KVA)
Hertz
Amperes
Volts
IP
X
I
1max
I
1eff
~
1
Rated maximum
supply current
Maximum effective
supply current
Degree of protection
Single phase
Duty cycle
Direct current
Constant crrent
Temperature
V
S
I
O
Suitable for some
hazardous locations
Voltage input
Low air pressure
light
n
ff
Protective earth
(Ground)
Input
＋－
%
Adjust air/gas
pressure
Percent
Increase
Line connection
Loose shield cup
Automatic
Manual
Page.2
Do not do this
Accessories And Spare parts
Accessories and Spare Parts List:
Waveform electrode tip
Control transformer
Pneumatic vacuum cupule
Claw puller
Carbon Cod
Stud
Manual cupule
Back wheel
Spot welding electrode
tip
Washer adaptor
Front part of puller
Washer
Welding gun
Pull hammer
Hook
Vertical spot welding
pull hammer
Wriggle
Kriptol adaptor
Electrode holder
Triangle wasler
Ground wire clamp
Front wheel
Circuit board
Remark:
1) 、 ptional orders for above accessories and components are
available.
2) 、 Model and parts number required when ordering parts from
your local distributor.
Page.3
Trianger washer adaptor
1 、 Specifications
utput voltage
Input power
Max i nput current
peration way
Time regulation system
Weight
Dimensions
max instant current
ne side welding thickness
Installation
Input voltage
Page.4
Model
18KW
Electronic timing
0-99s
0.8+1.2mm
AC380V three phase
50Hz
1-13V
2200A
10.5kg
370*230*280mm
54A/18A
GI12117
2、Duty Cycle and verheating
Duty cycle is percentage of 10 minutes that unit can weld at
rated load without overheating.
If unit overheat,output stops ,and cooling fan runs .Wait fif-
teen minutes for unit to cool.Reduce amperage or duty cycle be-
fore welding.
Page.5
verheating Stop working Wait fifteen minutes
for unit to cool
Reduce amperage or
reduce duty cycle
Weld again
0
15
A
3、Machine Installation
1) pen the package and find out the owner's manual 。
2)Check the details of supplied accessories according to packing
list that attached to this manual.
3)Properly install this equipment as following diagram.Inspect
the unit for any problems.If so,contact your local distributor
or service agency.To locate a distributor or service agency.
Page.6
4、Selecting a Location
1)Select a correct location to place the unit。
2)Determine input power cord length according to its actual o-
peration requirement.Input power cord must have a minimum
2
inside diameter of 6mm。
3)Do not move or operate unit where it could tip。
4)Use cart or unit handle to move unit .Do not pull the cords
to move unit.
Page.7
5 、 Connecting Input Power
2
1 、 Input power cord （not less than 6mm
copper cord ）.
2 、 ver-current protection.
3 、 Disconnect device line terminals.
4 、 Ground wire L1/L2 input conductors.
Installation must meet all National and
Local Codes---have only qualified persons
make this installation.
Disconnect and lockout/tagount input power
before connecting input conductors from
unit.
Select type and size of over-current
protection.
Close and secure door on disconnect device .
Remove lockout/tagout device,and place
switch in the "on" position.
Page.8
3
2
L1
L2
3
L3
AC 380V
AC 220V
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