Gaggia Babila Bedienungsanleitung

All parts of this document are the property of Saeco International Group.

collected, except where express authorisation has been provided in writing or through a contractual agreement.

Published by Saeco International Group Subject to modication

Service

Coee Machine

GAGGIA BABILA

2017-March-02

ServiceManual

Rev. 00 MARCH 2017

TECHNICAL INFORMATION

Power supply and output: 240 V~ 50 Hz 1900W - 230 V~ 50/60 Hz 1900 W 120 V~ 60 Hz 1300 W

Temperature monitoring: (NTC) variable resistor sensor - transmits the value to the electronic card

Safety system: 2 thermostats at 190°C one shot

Coee heat exchanger output: Stainless steel

for coee, hot water and steam dispensing (230 V~) 1900 W - (120 V~) 1300 W - (100 V~) 1100 W

Dimensions: W x H x D in mm: 245 x 360 x 420 mm (data may vary depending on the model)

Stand-by power consumption < 0,5W

Weight: 13.4 kg (data may vary depending on the model)

Water tank capacity: 1.5 l

Coee bean hopper capacity: 300 g. of coee beans

Dreg drawer capacity: 11

Heating time: Approx. 45 sec.

Water circuit lling time: Approx. 15 sec Max. on rst lling cycle

Power consumption: During heating phase- approx. 5.6 A

Automatic dosage: Dose adjustment controlled by the electronic system

Material

Housing ABS/ABS+PMMA/METAL

Beans container ABS

Water tank SAN

Dreg drawer ABS

GAGGIA BABILA

Table of contents Page

6. Service and maintenance

6.1. Repair Flow 1

7. Disassembly

7.1. Outer elements 1

7.2. Coee grinder 2

7.3. Grinder blades 3

7.4. Coee grinder adjustment 4

7.5. Steam pump 5

7.6. Coee pump 5

7.7. Flow meter 5

7.8. Power Board 6

7.9. Steam boiler 6

7.10. Coee boiler 6

7.11. Gearmotor 7

7.12. Frother valve assembly 8

7.13. Dispenser assembly 8

7.14 CPU Water level Sensor 8

7.15. Steam pipe assembly 9

7.16. Teon pipe support and carafe tting assembly 9

7.17 Carafe board general assembly 10

7.18 CPU board, display and front panel 10

7.19 Un/installing Oetiker clamps 11

8. Notes

9. Water circuit diagram

10 Electrical diagram

Table of contents Page

1. Introduction

1.1. Documentation required 1

1.2. Tools and equipment required 1

1.3. Material 1

1.4. Safety warnings 1

1.5 Service Policy 2

1.6.1. External machine parts 3

1.6.2. Internal machine parts 5

2. Technical specications

2.1. Technical specications 1

2.2. Machine parameters and performance 1

2.3.1. Specication for the measurement of the milk products

temperature

2.3.2 Specication for the measurement of the Milk products

temperature.

3. Brief instructions

3.1. Customer and programming menu 1

4. Operating logic

4.1. Water circuit 1

4.2. Frother valve assembly 2

4.3. General carafe assembly 2

4.4. Multi-way valve 4

4.5. Coee cycle 5

4.6. Single microswitch 6

4.7. Temperature sensor (adjustment) 6

4.8. Coee grinder 7

4.9. Detection of coee bean absence, dose adjustment,

blocked coee grinder

4.10. Auto-learning dose (SAS) 8

4.11. SBS 9

4.12. Water level detection in the tank 10

4.13. Drip tray water level detection 10

4.14. AquaClean water lter 11

5. Service Mode

5.1. Test mode 1

5.2. Steam-out 7

5.3. Diagnostics mode 8

5.4. Saeco Service Center - Quick Start Guide 12

MODIFICATIONS TO SERVICE MANUAL

From Rev. To Rev. Chapter Inserted Modied

GAGGIA BABILA

CHAPTER 1

INTRODUCTION

GAGGIA BABILA 01 INTRODUCTION

1/5

1.1 Documentation required

The following documentation is needed for repair procedures:

• Instruction booklet for specic model

• Technical documentation for specic model (diagrams, exploded view, sympton cure and

service manual)

1.2 Tools and equipment required

As well as the standard equipment, the following is required:

1.3 Material

1.4 Safety warnings

We recommend you consult the technical manual of the machine before performing any mainte-

nance work.

Observe all applicable standards relating to the repair of electrical appliances.

Always disconnect the power plug from the mains before beginning repair work.

Disassembling the machine, the operator must pay attention to hot and under

Pressure parts: boiler, pin-boiler, valves, dispensing, steam tube, brew unit,

connections and pipes to avoid burns. Please refer to specic hydraulic circuit

(Image1) to know the parts in detail.

The machine hydraulic circuit can reach maximum pressure of 16/18 bar.

To operate in safety condition is recommended to perform the Steam Out procedure in

order to remove the pressure and hot water inside the hydraulic circuit.

Simply turning o the main machine power switch is not an adequate safety

precaution.

This domestic appliance is rated as insulation class I.

On completion of the repair work, insulation and dielectric rigidity tests must be

performed.

12NC Description Notes

-Screwdriver

- Pliers for Oetiker clamps

- CC -A - Vdc tester

- Digital thermometer Scale limit > 150°C

996530009845 Serkit Tool needed for programming with SSC

-SSC (Saeco Service Center)

Tool used to ash the SW on the machines (for

SW upgrade and diagnostics mode). Refer to

SDA_111359.

12NC Material Code and Description

- Thermal paste Heat resistance > 200°C

996530067222 Descaler “ACC SAE DECALCIFIER 5 L 1 UNIT”

132253695601 Grease solvent “PARALIQ GB 363”

996530045784 Silicone grease “ACC TUBE FIN FOOD GREASE 2 400 ML”

GAGGIA BABILA 01 INTRODUCTION

2/5

1.5 Service POLICY grid as used for coee machine

Components Assembly use Single components available

COFFEE

GRINDER Only for OOW repairs YES, to consult the specic exploded-view of the machine or

of the Coee Grinder on website

BREWING UNIT Only for OOW repairs YES, to consult the specic exploded-view of the machine or

of the Brewing unit on website

BOILER Only for OOW repairs YES, to consult the specic exploded-view of the machine on

website

GEAR

MOTOR Only for OOW repairs YES, to consult the specic exploded-view of the machine on

website

FILTER

HOLDER Only for OOW repairs YES, to consult the specic exploded-view of the machine on

website

MILK

CARAFE Only for OOW repairs YES, to consult the specic exploded-view of the machine on

website

THERMAL

CARAFE Only for OOW repairs YES, to consult the specic exploded-view of the Thermal

Carafe on website

MILK ISLAND Only for OOW repairs YES, to consult the specic exploded-view of the Milk Island

on website

List of principal assembly present in all our coee machines

For IN WARRANTY repairs is raccomanded to use when and where possible the single compo-

nents, available in the exploded views of the coee machines or of the specic components. If you

nd the information “SEE THE EXPLODED VIEW E........” in the assembly description eld, it means

that the single components of the assembly are available in the other pages of the ex-

ploded view. It’s possible to use the assembly only if there is a specic Symptom Cure

that include this possibility or when the single components are not available for the order.

From this point circuit

High temperaure

From this point circuit

in pressure

Image 1

Water

Hot water /steam

GAGGIA BABILA 01 INTRODUCTION

3/5

1.6.1 External machine parts

13 14 15

01 Water tank 10 Carafe coupling cap

02 Pre-ground coee compartment 11 Drip tray (external)

03 Service door 12 Brew group

04 Dispensing spout 13 Coee grounds drawer

05 Hot water/steam wand 14 Drip tray (internal)

06 Full drip tray indicator 15 Service door button

07 Coee bean hopper with lid 16 Power cord socket

08 Grinder adjustment 17 Power button

09 Control panel 18 Milk carafe

GAGGIA BABILA 01 INTRODUCTION

4/5

27 28 33 32 29

27 Espresso button

28 Espresso Long button

29 Cappuccino button

30 Coee button

31 “Special Drink” button

32 “Aroma” - Pre-ground co ee button

33 “OK” button

34 “ESC” button

35 “MENU” button

36 Carafe cleaning cycle activation

button (Clean)

37 Stand-by button

38 Latte macchiato button

GAGGIA BABILA 01 INTRODUCTION

5/5

1.6.2 Internal machine parts

Steam boiler

Diuser valve

Steam pump

Coee grinder

Ground coee

conveyor

Coee cover

presence sensor

Water tank connection

Water tank presence/

absence plate

Water level

capacitive sensor

Multi-way valve

Coee boiler

Flow meter

Water pump

Power Board

GAGGIA BABILA

CHAPTER 2

TECHNICAL

SPECIFICATIONS

GAGGIA BABILA 02 TECHNICAL SPECIFICATIONS

1/6

2.1. Technical specications

Power supply and output: 240 V~ 50 Hz 1400 W - 230 V~ 50/60 Hz 1400 W -

120 V~ 60 Hz 1500 W - 100 V~ 50/60 Hz 1300 W

Temperature monitoring: Variable resistor sensors (NTC)

transmits the value to the control board

Safety system: 2 manual reset or one-shot thermostats (175°C)

Coee heat exchanger output:

Stainless steel

(230/120 V~) 1300 W – (100 V~) 1100 W

to dispense coee, hot water and steam

Steam heat exchanger output:

Stainless steel As above

Gearmotor: 2 rotation directions; 24VC power supply

Coee pump Ulka Type EP5/S GW approx. 13-15 bar with reciprocating

piston and 120°C cutout 48 W, 230V, 50 Hz, 120V, 60Hz 100V,

50/60 Hz

Steam pump Ulka MF with reciprocating piston 230V, 50 Hz, 120V, 60Hz 100V

50/60 Hz

Overpressure valve:

(multi-way valve)

Opening at approx. 17-23 bar

Water lter: In tank

Coee grinder: Direct current motor with at ceramic grinder blades

Automatic dosage Dose adjustment controlled by the electronic system

Consumption: During the heating phase - approx. 5.6 A

Consumption in Stand-by <1 W

Dimensions: W x H x D in mm: 245x360x420 (data may vary depending on the model)

Weight: 13.4 kg (data may vary depending on the model)

Water tank capacity: 1.5 l.

Coee container capacity 300 g coee beans

Dreg drawer capacity 11

Heat exchanger capacity: Approx. 10 cc

Water circuit lling time: Approx. 15 sec. max on rst lling cycle

Heating time: Approx. 45 sec.

Grinding time: Approx. 8-10 sec.

2.2. Machine parameters and performance

PRODUCT

QUANTITY

Min

quantity

(Puls.)

Max

quantity

(Puls.)

Max

quantity

(Puls.)

Set

by the user

Set by

the Production/Service

Dept

Expresso 50 130 - 170 *600 Yes No

Expresso

lungo 70 200 - 230 *600 Yes No

Pre-ground Yes

Hot water Continues for 400 pulses

Steam

nozzle Continues until the water is used up (capacitive sensor)

* Depends on the language selected by the user

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