Gardner Denver THOMAS SK927 Bedienungsanleitung

MODEL SK927

COMPRESSOR SERVICE KIT

CAUTION: Improper assembly or use of damaged parts may lead to

premature failure. To avoid frequent repairs follow these assembly

procedures.

NOTE: Before you begin read these instructions thoroughly. Assemble the

necessary tools. You will need a at tip and phillips head screw driver as well as a

T-20 and T-25 Torx driver for a torque wrench.

WARNING: Unplug the compressor before beginning disassembly.

ALWAYS NOTE POSITION AND ORIENTATION OF PARTS AS REMOVED

TO ASSURE CORRECT POSITIONING WHEN REASSEMBLING.

For service to 917/927 Series Compressors

FILTER REPLACEMENT

1. Remove lter cap.

2. Remove old lter and discard.

3. Wipe inside of lter body and cap with a clean soft cloth.

4. Place new lter inside of lter body.

5. Replace cap.

Filter Cap

Filter

Filter Body

621102 Valve Flapper

Intake & Exhaust (2)

633560 Gasket O-Ring

625223 Valve Plate

Screws (5)

625540 Diaphragm

Hold Down Screws (4)

625444 Head Screws

(6)

608212 Diaphragm

625160 Valve Flapper

Screws (2)

641034 Filter

617045 Valve Keeper

Strip (2)

3524 Washington Avenue, Sheboygan, WI 53081 USA

(920) 452-4891 www.gd-thomas.com

Hold Down Plate

Screw

Diaphragm

Connecting

Rod

Hold Down

Plate

DIAPHRAGM REPLACEMENT

1. Remove head.

2. Remove four screws from hold down plate. Discard screws.

3. Remove hold down plate, diaphragm and diaphragm liner (if present) from connecting

rod top. Wipe connecting rod top and hold down plate with a clean soft cloth.

4. Center new diaphragm and hold down plate over connecting rod holes. Make sure

all holes align as shown in the illustration below and that the diaphragm is centered

in the well of the housing. Insert four new screws. Torque screws to 20 in- lbs. in

criss-cross pattern.

5. Replace head and valve plate assembly. Torque screws to 40 in- lbs. in a criss-cross

pattern.

INTAKE & EXHAUST VALVE REPLACEMENT

1. Remove 4 head screws and head. Discard

screws. Turn head over. Remove 4 screws

from valve plate. Discard screws. Remove

valve plate from head. NOTE: If valve plate

needs to be pried out of head cavity, be careful

that the intake hole seat area does not get

damaged. If damage should occur the valve

plate will need to be replaced.

2. Remove and discard gasket.

3. Remove screw, apper and keeper from top

side of valve plate, discard. Wipe valve plate

and head with a soft clean cloth. Reassemble

new flapper and keeper with new screw.

Torque to 10 in- lbs. Make sure the end of

the apper covers the intake hole and that

the keeper is aligned properly. Turn valve

plate over and repeat procedure on exhaust

apper.

4. Wipe inside of head with a clean soft cloth, be

sure to remove any excess gasket. Install new

gasket.

5. Replace valve plate in head. (See Fig. #1).

Insert 4 new screws. Torque valve plate

screws to 40 in- lbs.

6. Replace head. Torque screws to 48 in- lbs. in

a criss-cross pattern.

Valve

Keeper

Valve

Flapper

Gasket

Valve Plate

Screw

Head

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