GasTeh 143 Kurzanleitung

GAS PRESSURE REGULATOR WITH OR WITHOUT

INCORPORATED SAFETY SHUT-OFF DEVICE TYPE: 143

(shut-off device: - for high pressure –VP

- for high and low pressure –VNP)

REGULATOR PRITISKA BEZ I SA

BLOKADNIM MEHANIZMOM TIP: 143

(blokada od: - visokog pritiska –VP

- visokog i niskog pritiska - VNP)

SAFE USE GUIDE

UPUTSTVO ZA MONTA@U, RUKOVANJE I ODR@AVANJE

GT-143-02 1

INTRODUCTION

This Safety use guide provides instructions and safety informations on pressure equipment so as to

avoid any foreseeable risk during the use. For any information refer to regulator type: 143 see

Technical manual (GT-143-01).

UVOD

Uputstvo za rukovanje, montažu i održavanje pruža informacije i instrukcije za bezbedan rad kako bi

se izbegli mogući rizici pri upotrebi. Za ostale informacije vezane za tehničke karakteristike pogledati

Tehnički katalog (GT-143-01).

GENERAL REMARK

Regulators type: 143 and type 143-BV are devices whose function is to maintain the value of the

controlled pressure within its tolerance field irrespective of inlet pressure disturbance.

Regulators type: 143 and type 143-BV are pilot controlled regulators in which the net force required to

move the control member is supplied by pilot regulator.

Regulators type: 143 and type: 143-BV are designed and manufactured according to EN 334 and 14382.

Conformity to Directive 2014/68/EC and CE marking of pressure regulator and relevant accessory

requires installation on system with minimum requirements according to: EN 12186 and EN 12279.

Only accessories produced and labeled by GasTeh can be incorporated to regulators type: 143 and type:

143- BV as additional pressure accessories (e.g. filters, silencers, etc.).

For problems with regulators type: 143 and type 143-BV with incorporated pressure accessories produced

by other manufacturers, GasTeh will not be responsible.

OPŠTE PRIMEDBE

Regulatori pritiska tip:143 i tip:143- BV su uređaji čija je funkcija obezbeđivanje konstantne vrednosti

izlaznog pritiska u okviru regulacione grupe, nezavisno od promene ulaznog pritiska.

Regulatori pritiska tip:143 i tip:143- BV su pilotski regulatori kod kojih se sila potrebna za održavanje

konstantnog pritiska dobija iz pilota.

Regulatori pritiska tip:143 i tip:143- BV su konstruisani i proizvedeni u skladu sa EN 334 i EN 13482.

Usklađenost sa direktivom PED 2014/68/EC i CE označavanje regulatora pritiska i odgovarajućih

uređaja zahteva instalaciju na sisteme u skladu sa odredbama EN 12186 i EN 12279.

Kao dodatni uređaji pod pritiskom dodati regulatorima pritiska tip:143 i tip:143-BV, moraju se koristiti

isključivo oni proizvedeni od strane GasTeh-a (npr: filteri, prigušivači, itd.).

Za probleme nastale korišćenjem dodatnih uređaja drugih proizvođača na regulatorima pritiska tip:143

i tip:143- BV, GasTeh neće biti odgovoran.

GT-143-02 2

PED CATEGORIES AND FLUID GROUP

Regulators type: 143 and type: 143- BV are classified as differential strength regulators, and marking for

these types of regulators is the symbol DS.

Regulators type: 143 and type: 143- BV are fail-to-open regulators.

According to PED 2014/68/EC gas pressure regulators type: 143 and type: 143- BV depending of their

size are in the following groups:

Size

Category

Fluid group

DN25

Art.3.3

DN40

DN50

DN65

DN80

DN100

DN150

III

All size with

shut-off device

Table 1.

Pilot type: 119 incorporated in regulator type: 143 and type: 143- BV conform to PED 2014/68/EC

Article 3.3 and were designed and manufactured according to sound engineering practice (SEP) and they

are not CE marked.

Safety shut- off device (for size DN25 to DN50) GT.BM.VNP.25.100-06(20,75).P.Z, GT.BM.VP.25.100-

06(20,75).P.Z, GT.BM.VNP.40.100-06(20,75).P.Z, GT.BM.VP.40.100-06(20,75).P.Z,

GT.BM.VNP.50.100-06(20,75).P.Z and GT.BM.VP.50.100-06(20,75).P.Z incorporated in regulator

type: 143- BV, conform to PED 2014/68/EC Article 3.3 and were designed and manufactured according

to sound engineering practice (SEP) and they are not CE marked.

Safety shut- off device (for size DN65 to DN150) GT.BM.65.100., GT.BM.80.100., GT.BM.100.100.,

and GT.BM.150.100. incorporated in regulator type: 143- BV, conform to PED 2014/68/EC Article 3.3

and were designed and manufactured according to sound engineering practice (SEP) and they are not CE

marked.

Choke valve type: 375 incorporated in regulator type: 143 and type: 143- BV conform to PED

2014/68/EC Article 3.3 and were designed and manufactured according to sound engineering practice

(SEP) and they are not CE marked.

GT-143-02 3

KATEGORIJE I GRUPE FLUIDA PREMA PED DIREKTIVI

Regulatori pritiska gasa tip: 143 i tip: 143- BV spadaju u klasu regulatora koji sadrže elemente

projektovane za pritiske (PSD) koji su manji od projektnog pritiska (PS). Na tablici nose oznaku DS.

Regulatori pritiska tip: 143 i tip: 143- BV su u izvedbi u otkazu otvoreni.

Prema PED 2014/68/EC regulatori pritiska tip: 143 i tip: 143- BV, zavisno od dimenzija, spadaju u

sledeće grupe:

Dimenzija

Kategorija

Grupa fluida

DN25

Art.3.3

DN40

DN50

DN65

DN80

DN100

DN150

III

Svi regulatori sa

blokadnim meh.

Tabela 1.

Piloti tip: 119 ugrađeni na regulatore tip: 143 i tip: 143- BV, prema direktivi PED 2014/68/EC spadaju

u kategoriju Art.3.3 i projektovani su i proizvedeni u skladu sa Sound Engineering Practice (SEP) i ne

označavaju se CE znakom.

Blokadni mehanizami (za dimenzije DN25 do DN50) GT.BM.VNP.25.100-06(20,75).P.Z,

GT.BM.VP.25.100-06(20,75).P.Z, GT.BM.VNP.40.100-06(20,75).P.Z , GT.BM.VP.40.100-06(20,75).P.Z,

GT.BM.VNP.50.100-06(20,75).P.Z i GT.BM.VP.50.100-06(20,75).P.Z ugrađeni na regulatore tip: 143-

BV, prema direktivi PED 2014/68/EC spadaju u kategoriju Art.3.3 i projektovani su i proizvedeni u

skladu sa Sound Engineering Practice (SEP) i ne označavaju se CE znakom.

Blokadni mehanizami (za dimenzije DN65 do DN150) GT.BM.65.100., GT.BM.80.100., GT.BM.100.100.,

i GT.BM.150.100. ugrađeni na regulatore tip: 143- BV, prema direktivi PED 2014/68/EC spadaju u

kategoriju Art.3.3 i projektovani su i proizvedeni u skladu sa Sound Engineering Practice (SEP) i ne

označavaju se CE znakom.

Prigušnica tip: 375 ugrađeni na regulatore tip: 143 i tip: 143- BV, prema direktivi PED 2014/68/EC

spadaju u kategoriju Art.3.3 i projektovani su i proizvedeni u skladu sa Sound Engineering Practice

(SEP) i ne označavaju se CE znakom.

GT-143-02 4

REGULATOR TYPE: 143 AND TYPE: 143-BV SPECIFICATION

Available size : DN25, DN40, DN50,DN65, DN80, DN100, DN150

Nominal pressure: PN64/100, ANSI300/600

! WARNING !

Design pressure (PS): 100 bar

Maximum operating pressure: 100 bar

Range of outlet pressure: 1 ÷75 bar

Temperature class: 2 (-20°C ÷ +60°C)

Maximum temperatures and pressures above mentioned should not be exceeded!

Pressure regulator does not require any safety accessory installed upstream for protection against

overpressure compared with design pressure PS, when reducing station installed upstream is sized for a

max downstream incidental pressure MIPdis less or equal 1,1 x PS.

SPECIFIKACIJA REGULATORA TIP: 143 I TIP: 143-BV

Nazivne dimenzije: DN25, DN40, DN50, DN65, DN80, DN100, DN150

Klasa pritiska: PN64/100, ANSI300/600

! UPOZORENJE !

Projektni pritisak (PS): 100 bar

Maksimalni radni pritisak: 100 bar

Opseg izlaznog pritiska: 1 ÷75 bar

Klasa temperature: 2 (-20°C ÷ +60°C)

Navedene maksimalne temperature i pritisci ne smeju biti prekoračeni!

Regulator pritiska ne zahteva dodatni sigurnosni uređaj instaliran pre regulatora za zaštitu od prevelikog

pritiska u odnosu na projektni pritisak PS, kada je redukciona stanica pre regulatora projektovana za

maksimalni pritisak jednak ili manji od 1.1 x PS.

GT-143-02 5

MARKING OF REGULATOR / OZNAČAVANJE REGULATORA

The nameplate shall contain all basic informations about mentioned products. / Tablica regulatora mora

sadržati sve potrebne informacije o osnovnim karakteristikama regulatora.

Table 2. / Tabela 2.

NOTE 1:

- for regulator dimension DN25 (art.3.3 acc. to PED 2014/68/EC): - (nothing)

- for regulators DN40 (category I acc. to PED 2014/68/EC): CE sign

- for regulator dimension DN50 to DN100 (category II acc. to PED 2014/68/EC): CE sign and 2028

- for regulator dimension DN150 (category III acc. to PED 2014/68/EC): CE sign and 2028

- for all regulators with shut-off device (category IV acc. to PED 2014/68/EC): CE sign and 2028

PRIMEDBA 1:

- za regulator DN25 (art.3.3 po direktivi PED 2014/68/EC): - (ništa)

- za regulatore DN40 (kategorija I prema direktivi PED 2014/68/EC): CE znak

- za regulator DN50 do DN100 (kategorija II prema direktivi PED 2014/68/EC): CE znak i 2028

- za regulator DN150 (kategorija III prema direktivi PED 2014/68/EC): CE znak i 2028

- za sve regulatore sa blokadnim mehanizmom (kategorija IV prema direktivi PED 2014/68/EC): CE znak i 2028

List of symbols:

Wds –specific set range

pds –set point

pdo –relief valve –set pressure

ds–nozzle diameter

AC –accuracy class

SG –lock-up pressure class

SZ –class of lock-up pressure zone

Type –DS (differential strenght)

Temp. class –2 (-20°C ÷+60°C)

Regulator in failure –OPEN

pmax –maximum operating pressure

PS –allowable pressure

PSD –specific maximum allowable pressure

Lista simbola:

Wds –posebno područje podešavanja izlaznog pritiska

pds –izlazni pritisak regulatora

pdo –pritisak otvaranja –odušni ispusni ventil

ds–prečnik sedišta

AC –klasa tačnosti

SG –klasa pritiska zatvaranja

SZ –zona pritisaka zatvaranja

Tip –DS (differential strenght)

Temp. klasa –2 (-20°C ÷+60°C)

Regulator u otkazu - OTVOREN

pmax –maksimalni radni pritisak

PS –maksimalni dozvoljeni pritisak

PSD –specifični maksimalni dozvoljeni pritisak

GT-143-02 6

PILOT TYPE: 119 SPECIFICATION

Available size : DN8 (R1/4“)

Nominal pressure: PN100, ANSI600

! WARNING !

Design pressure (PS): 100 bar

Maximum operating pressure: 100 bar

Range of outlet pressure: 1 –75 bar

Temperature class: 2 (-20°C +60°C)

Maximum temperatures and pressures above mentioned should not be exceeded!

SPECIFIKACIJA PILOTA TIP: 119

Nazivne dimenzije: DN8 ( R1/4“)

Klasa pritiska: PN100, ANSI 600

! UPOZORENJE !

Projektni pritisak (PS): 100 bar

Maksimalni radni pritisak: 100 bar

Opseg izlaznog pritiska: 1 –75 bar

Klasa temperature: 2 (-20°C +60°C)

Navedene maksimalne temperature i pritisci ne smeju biti prekoračeni!

MARKING OF PILOT / OZNAČAVANJE PILOTA

The nameplate shall contain all basic informations about mentioned products. / Tablica regulatora mora

sadržati sve potrebne informacije o osnovnim karakteristikama pilota.

Table 3. / Tabela 3.

Symbol list see in regulator nameplate (Table 3.) / Lista simbola ista kao kod regulatora (Tabela 3.)

GT-143-02 7

SAFETY SHUT- OFF DEVICE TYPE: GT.BM.VNP.25.100-06(20,75).P.Z, GT.BM.VP.25.100-

06(20,75).P.Z, GT.BM.VNP.40.100-06(20,75).P.Z, GT.BM.VP.40.100-06(20,75).P.Z,

GT.BM.VNP.50.100-06(20,75).P.Z AND GT.BM.VP.50.100-06(20,75).P.Z SPECIFICATION

Available size: DN25, DN40, DN50

Nominal pressure: PN100, ANSI600

! WARNING !

Design pressure (PS): 100 bar

Maximum operating pressure: 75 bar

Safety shut- off device is installed on regulator with maximum operating pressure 75 bar.

Set range:

- 1 ÷ 75 bar (accuracy group AG 1)

Response time : ≤1s

Temperature class: 2 (-20°C +60°C)

SPECIFIKACIJA BLOKADNOG MEHANIZMA TIP: GT.BM.VNP.25.100-06(20,75).P.Z,

GT.BM.VP.25.100-06(20,75).P.Z, GT.BM.VNP.40.100-06(20,75).P.Z, GT.BM.VP.40.100-06(20,75).P.Z,

GT.BM.VNP.50.100-06(20,75).P.Z i GT.BM.VP.50.100-06(20,75).P.Z

Nazivne dimenzije: DN25, DN40, DN50

Klasa pritiska: PN100, ANSI600

Projektni pritisak (PS): 100 bar

Maksimalni radni pritisak : 75 bar

Blokadni mehanizam se instalira na regulator sa maksimalnim radnim pritiskom 75 bar. Maksimalni

radni pritisak blokadnog mehanizma je maksimalni izlazni pritisak iz regulatora.

Opseg pritisaka blokiranja:

- 1 ÷ 75 bar (klasa tačnosti AG 1)

Vreme odziva: ≤1s

Temperature class: 2 (-20°C +60°C)

! UPOZORENJE !

GT-143-02 8

SAFETY SHUT- OFF DEVICE TYPE: GT.BM.65.100, GT.BM.80.100, GT.BM.100.100 and

GT.BM.150.100 SPECIFICATION

Available size: DN65, DN80, DN100,DN150

Nominal pressure: PN100, ANSI600

! WARNING !

Design pressure (PS): 100 bar

Maximum operating pressure: 75 bar

Safety shut- off device is installed on regulator with maximum operating pressure 75 bar. Maximum

operating pressure for safety shut-off device is maximum regulator outlet pressure.

Set range:

- 1 ÷ 75 bar (accuracy group AG 1)

Response time : ≤1s

Temperature class: 2 (-20°C +60°C)

SPECIFIKACIJA BLOKADNOG MEHANIZMA TIP: GT.BM.80.16, GT.BM.100.16, GT.BM.150.16 I

GT.BM.200.16 i GT.BM.250.16

Nazivne dimenzije: DN65, DN80, DN100, DN150

Klasa pritiska: PN100, ANSI600

Projektni pritisak (PS): 100 bar

Maksimalni radni pritisak : 75 bar

Blokadni mehanizam se instalira na regulator sa maksimalnim radnim pritiskom 75 bar. Maksimalni

radni pritisak blokadnog mehanizma je maksimalni izlazni pritisak iz regulatora.

Opseg pritisaka blokiranja:

- 1 ÷ 75 bar (klasa tačnosti AG 1)

Vreme odziva: ≤1s

Temperature class: 2 (-20°C +60°C)

! UPOZORENJE !

GT-143-02 9

MARKING OF SAFETY SHUT-OFF DEVICE / OZNAČAVANJE BLOKADNOG MEHANIZMA

The nameplate shall contain all basic informations about mentioned products. / Tablica mora sadržati

sve potrebne informacije o osnovnim karakteristikama blokadnog mehanizma.

Table 4./ Tabela 4.

List of symbols:

Wdso - specific set range for over-pressure monitoring

Wdsu –specific set range for under-pressure monitoring

pdso –set point for over-pressure monitoring

pdsu –set point for under-pressure monitoring

Funct. class –A (closed in case of failure)

Type –IS (integral strenght)

Temp. class –2 (-20°C ÷+60°C)

pmax –maximum operating pressure

PS –allowable pressure

PSD –specific maximum allowable pressure

Ds –valve seat diameter

Lista simbola:

Wdso - područje podešavanja nadpritiska

Wdsu –područje podešavanja podpritiska

pdso –pritisak aktiviranja –gornji

pdsu –pritisak aktiviranja –donji

Funkc. klasa –A (u otkazu zatvoren)

Tip –IS (integral strenght)

Temp. klasa –2 (-20°C ÷+60°C)

pmax –maksimalni radni pritisak

PS –maksimalni dozvoljeni pritisak

PSD –specifični maksimalni dozvoljeni pritisak

Ds –prečnik sedišta

OVERPRESSURE PROTECTION

The recommended maximum allowable pressures are stamped on the regulator nameplate.

If actual version hasn´t a built-in safety shut-off device, some type of overpressure protection is needed.

The regulator should be inspected for damage after any overpressure condition.

ZAŠTITA OD PREVISOKOG PRITISKA

Preporučeni maksimalni dozvoljeni pritisci su naznačeni na tablici regulatora.

Ako regulator nema ugrađen blokadni mehanizam, mora se predvideti neka druga vrsta zaštite od

previsokog pritiska.

Posle svakog prekoračenja pritiska, potrebno je izvršiti pregled regulatora zbog mogućih oštećenja.

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