GBC EWire Pro Administratorhandbuch

eWire™ Pro

GB Operation Instructions Manual

F Manuel d'instructions et d'utilisation

E Manual de instrucciones de operación

I Manuale d’istruzioni

D Bedienungsanleitung

NL Gebruiksaanwijzing

PT Manual de instruções de operação

RU Руководство по эксплуатации

CHI

操作使用手册

Part Number: 7716518

Revision number: F1

Issue Date: May 2021

eWire™ Pro

English 3

Français 20

Español 37

Italiano 55

Deutsch 73

Nederlands 92

Português 109

На русском языке 127

中文 145

GB Please read these instructions carefully and keep them in a safe place for future reference.

F Lisez attentivement le présent manuel et conservez-le en lieu sûr afin de pouvoir le

consulter en cas de besoin.

E Lea estas instrucciones cuidadosamente y manténgalas en un lugar seguro para consulta

en el futuro.

I Si prega di leggere attentamente le presenti istruzioni d'uso e di conservarle a portata di

mano per ogni ulteriore consultazione.

D Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch und bewahren Sie sie als

Referenz für die Zukunft an einem sicheren Ort auf.

NL Lees deze gebruiksaanwijzing aandachtig door en bewaar deze op een veilige plaats voor

later.

PT Leia atentamente estas instruções e mantenha-as em um lugar seguro para futuras

consultas.

RU Внимательно прочтите все руководство и сохраните его на будущее.

CHI 请仔细阅读本手册，并将其保存在安全位置供日后参考。

eWire™ Pro

TABLE OF CONTENTS

1. SAFETY INSTRUCTIONS 3

2. INTRODUCTION 4

3. EWIRE™ PRO SPECIFICATIONS 4

4. EWIRE™ PRO OVERVIEW 5

5. EWIRE™ PRO DIES FOR MFPP-B1 6

6. QUICK START GUIDE 6

7. USER OPERATIONS 6

8. USERDISPLAY 13

9. PROBLEM SOLVING 14

10. SUPPLY INFORMATION 18

11. LCD JAM CODES 19

1. SAFETY INSTRUCTIONS

YOUR SAFETY IS VERY IMPORTANT TO GBC. IMPORTANT

SAFETY MESSAGES AND INFORMATION ARE CONTAINED IN THIS

MANUAL AND ON THE MACHINE ITSELF. PLEASE MAKE SURE

YOU CAREFULLY READ AND UNDERSTAND ALL OF THESE

BEFORE OPERATING THE MACHINE.

THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY

MESSAGE IN THIS OPERATION INSTRUCTIONS

MANUAL. THIS SYMBOL INDICATES A POTENTIAL

PERSONAL SAFETY HAZARD THAT COULD HURT YOU

OR OTHERS.

THE FOLLOWING PICTORIAL IS FOUND ON THE eWire™ Pro:

This safety symbol means that you might get

seriously hurt or killed if you open the product

and expose yourself to hazardous voltage.

NEVER remove the screwed on covers.

ALWAYS refer service requirements to

qualified service personnel.

This safety symbol means that you may get cut

if you touch the knife positioned behind the

cover it is affixed to. Do not remove this cover

or place fingers behind it.

Important safeguards

Use the eWire™ Pro only for its intended purpose of creating bound

books according to the indicated specifications.

Retain this Operation Instructions manual for future use.

CAUTION: THE PRINTER ON/OFF SWITCH DOES NOT

CUT OFF POWER FROM THE EWIRE™ PRO.

CAUTION: THE EWIRE™ PRO ON/OFF SWITCH DOES

NOT CUT OFF POWER FROM THE PRINTER.

The eWire™ Pro must be connected to a supply voltage

corresponding to the electrical rating of the machine operation

instructions (also listed on the serial number label).

The grounding plug is a safety feature and will only fit into the

proper grounding-type power outlet. If you are unable to insert the

plug into an outlet, contact a qualified electrician to have a suitable

outlet installed.

Do not alter the plug on the end of the cordset (if provided) of the

eWire™ Pro. It is provided for your safety.

Unplug the eWire™ Pro before moving the machine.

Do not operate the eWire™ Pro if the machine has a damaged

power supply cord or plug. Do not operate the machine after any

malfunction. Do not operate the machine in case of liquid spills, or

if the machine has been damaged in any other way.

Do not overload electrical outlets beyond their capacity. To do so

may result in fire or electrical shock.

Cleaning

You may clean the exterior of the eWire™ Pro using a soft, damp

cloth.

Do not use detergents or solvents as damage to the machine may

occur.

Safety messages

Do not attempt to service your eWire™ Pro yourself. Contact an

authorized service representative for any required repairs or major

maintenance for your eWire™ Pro.

DO NOT REMOVE THE MACHINE’S COVER.

There are NO user-serviceable parts inside the machine. In order to

avoid potential personal injury and/or damage to property or the machine

itself, do not remove the machine’s cover.

FCC NOTE

This equipment has been tested and found to comply with the limits for

a Class A digital device, pursuant to Part 15 of the FCC Rules. These

limits are designed to provide reasonable protection against harmful

interference when the equipment is operated in a commercial

environment.

This equipment generates, uses, and can radiate radio frequency energy

and, if not installed and used in accordance with the Operation Manual,

may cause harmful interference with radio communications. Operation

of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the

interference at his/her own expense.

CAN ICES-3 (A)/NMB-3(A)

CAUTION: ANY MODIFICATIONS MADE TO THIS DEVICE

THAT ARE NOT APPROVED BY GBC MAY VOID THE

AUTHOIRITY GRANTED TO THE USER BY THE FCC

AND/OR INDUSTRY CANADA TO OPERATE THIS

EQUIPMENT.

eWire™ Pro

2. INTRODUCTION

Thank you for purchasing the eWire™ Pro. eWire™ Pro is the first fully

automated inline binding system using traditional twin-loop wire. Your

eWire™ Pro offers a variety of different twin loop wire supplies, allowing

the user to select the appropriate loop diameter and color for the

application.

The eWire™ Pro is an innovative solution for twin loop binding and offers

the following design features:

Combines printing, punching, collating, and twin loop binding into

one integrated process.

Create professionally bound documents as quickly and easily as

they can be printed.

Wire binding creates strong, durable documents combined with an

attractive and professional appearance.

Saves significant time and cost compared to offline production.

The Multi Function Professional Puncher-B1 is used to punch holes

in each sheet prior to binding. eWire™ Pro die 7714030 or 7714031

must be installed in the punch prior to operating eWire™ Pro.

Duty Cycle and Product Positioning Update

The eWire™ Pro provides a flexible, cost effective binding solution for

light to medium level book binding environments. For customers that run

continuous binding for long runs of over 4 hours, performance may vary

or degrade due to a wide range of media weights and environmental

conditions that can occur.

AMPV - Recommended 300,000 sheets or 7,500 books average

monthly print volume (A4/Letter).

3. EWIRE™ PRO SPECIFICATIONS

Speed

Up to 140 sheets per minute

Bind Sheet Size and

Edge

LEF- Long Edge Feed

US Sizes

LTR LEF

STMT LEF

ISO sizes

A4 LEF

A5 LEF

Paper Stock

Plain: 75gsm - 300gsm

(20# bond to 110# cover)

Coated: 120gsm - 300gsm

(32# bond to 110# cover)

Covers: 176gsm –300gsm

Clear Cover: 7mil

(Clear Covers should only be used for

Front cover and not have print on it)

Paper Bypass Mode

Sheet size

Paper sizes and stocks same as

printer

Power Supply

115V, 60Hz, Single Phase

230V, 50Hz, Single Phase

Electrical

Amps and

Frequency

115V; 2.8A; 60Hz

230V; 1.4A; 50Hz

Safety Certification

cULus, CE

Dimensions

L: 31.7"; W: 35.9"; H: 42.5"

L: 80.5cm; W: 91.1cm; H: 107.9cm

Weight

226 kg (500 lbs)

Shipping Weight

277 kg (610 lbs)

Manufactured

Assembled in Taiwan

eWire™ Pro

4. EWIRE™ PRO OVERVIEW

The picture below shows an overview of the eWire™ Pro system. Key

User Interface locations are identified. Functional areas are identified to

aid the user in troubleshooting. A jam can be categorized by identifying

where in the eWire™ Pro the jam occurs.

eWire™ Pro Overview

1. Area 1

This refers to the area of the eWire™ Pro where sheets are fed in

and are either bypassed through the eWire™ Pro, or redirected into

the eWire™ Pro for binding

2. Area 2

Refers to the area of the eWire™ Pro where sheets are transferred

onto the twin loop wire for binding.

3. Area 3a

Refers to the area of the eWire™ Pro where twin loop wire is fed

off the supply spool and cut to length for binding. Area 3 primarily

refers to wire feed, not paper stacking.

4. Area 3b

Refers to the area of the eWire™ Pro where the closer is located.

The closer compresses the open binding element to finish the book.

5. Area 4

Refers to the area of the eWire™ Pro where bound books are

stacked.

6. Book Drawer

Pulling the Book Drawer handle will allow the user to access the

completed book stack for removal. The book drawer is only to be

opened when the printer is in standby.

7. Element Feeder Door

Open the door and release the Element Feeder tray to access the

twin loop supply spool. The element feeder door is only to be

opened when the printer is in standby.

8. Upper Transport Release

Release the latch and raise the lid to open the upper section of the

bypass panel. The lower bypass panel can also be raised, by lifting

the handle. Access this area of the machine for jam clearance.

9. LCD Display

The LCD will provide key information about the system, and also

allow the user to access settings on the eWire™ Pro.

10. AC Power Supply

Location for the power supply cord. Use only the cord provided.

11. Power Switch

Use to turn off power to the eWire™ Pro during service, or if the

eWire™ Pro will not be used for a long period of time.

LCD Display

Book Drawer

Area 1

Area 2 Area 3b

Area 3a Area 4

Upper Transport Release

Element

Feeder Door

AC Power

Supply

Power

Switch

eWire™ Pro

5. EWIRE™ PRO DIES

Prior to Operation of the eWire™ Pro, an eWire™ Pro die set must

be installed into the Multi Function Professional Puncher-B1.

eWire™ Pro will not function unless one of the die sets listed below

is installed.

Die Set Details

A die set from the following list must be used. Refer to Section 10 of this

document for further details.

Die, eWire, 3:1, Round

7714030

Die, eWire, 3:1, Square

7714031

Punched Hole Quality

Prior to operating the eWire™ Pro for the first time, or whenever a die

set is changed, perform the hole quality check outlined in Section 9 B.

6. QUICK START GUIDE

eWire™ Pro must be connected to AC power and the rear ON/OFF

switch should be ON to enable any feature of the machine.

A spool of the correct size twin loop wire must be installed before

running a bind job. See Section 7 B for details on loading twin

loop spools into the eWire™ Pro

Ensure that the book drawer in Area 4 is set to the size paper

you intend to use, shown below.

If running A5 or Statement size jobs, install the book drawer

bar. To install the book drawer bar, place the drawer guides in

the narrowest postion and then slide the bar underneath the

guides until the indicators touch the edge, shown below.

Check that the Multi Function Professional Puncher-B1 has an

eWire™ Pro die as detailed in Section 5.

Do not open doors while the machine is operating. The current

job will not resume if any eWire™ Pro doors are opened while

“RUNNING BINDING” OR “PAUSED” is displayed on the LCD.

When binding is not directed the machine will operate in bypass mode.

Layout of eWire™ Pro LCD User Interface

7. USER OPERATIONS

A. Removing Supply Spool from the Machine:

Supply spools can be removed from the machine before they are

empty to be stored for future use.

B. Installing a New Supply Spool into the Machine:

eWire™ Pro offers a variety of different twin loop wire options,

depending on the requirements of your job. Load a new wire supply

spool if a different size or color of binding is required, or when the

spool is empty.

C. Supply Spool Storage:

The twin loop wire supply spools should always be stored

according to the guidelines listed to prevent damage.

D. Emptying the Book Drawer:

Empty the book drawer to remove your bound books.

E. Clearing Jams:

How to clear paper or wire jams.

DOWN

eWire™ Pro

A. Removing Supply Spool from the Machine:

WARNING: POSSIBLE PINCH POINT HAZARD. WHEN

INSTALLING OR REMOVING SUPPLY SPOOLS IN YOUR

EWIRE™ PRO, ALWAYS KEEP FINGERS AND OTHER

BODY AWAY FROM MOVING PARTS AND SHARP EDGES.

FAILURE TO FOLLOW THESE PRECAUTIONS MAY

RESULT IN INJURY.

When the ADD ELEMENTS message appears on the LCD,

opening and closing the Element Feeder Door will remove this

message. It is recommended to replace the spool immediately

when this message appears to prevent a jam condition.

Step 1: Stop the printer/copier.

Step 2: Open the Element Feeder Door

Step 3: Slide the feeder drawer out from the machine by pulling on

the handle.

Step 4: Turn the Knob

counterclockwise to release the

wire loose end from the Element

Feeder.

Note: If the wire end is past the

knife area, cut the excess before

turning the knob. Refer to section

7 E Area 3a

Step 5: Lift slack wire from the

metal wire guide surface and

place it against the magnetic

catch. This will hold wire out of

the way during replacement.

Step 6: Remove and turn the

rewind spool counterclockwise to

generate slack in the carrier

paper. Replace the rewind spool

on the spindle after generating

slack.

Step 7: Lift the metal wire

guide on the shield and pull the

carrier paper out from the shield.

Step 8: Remove the Element

Shield by pulling on the handle

and set it aside.

Step 9: Rewind the spool

counterclockwise to take the

excess slack from the wire and

the paper.

Step 10: Take the wire off the

magnet and place it on the

empty carrier paper you

rewound in Step 9. Pull the wire

toward the rewind spool making

sure to take up all of the slack.

Ensure that the wire you are

placing back on the spool is

contained in the paper you are

rewinding and does not interfere

with the other rows of wire

See Section 9 B for more

details.

Step 11: Secure the wire using

a magnet as shown. Repeat

steps 6 and 9 until all the wire is

on the spool

Step 12: Secure the wire rows

on the spool at the end of the

lose wire using the 2nd magnet

strip, then move the first magnet

strip you placed as shown here.

Place the magnets across rows

of wire so that the loose end of

wire is secured to the wound

rows. The magnets prevents the

wire from slipping when the

spool is removed.

Step 13: Tear the carrier paper

where it leaves the rewind

spool. Your carrier paper should

extend about 12 inches (30 cm)

beyond the loose end of your

wire.

eWire™ Pro

Step 14: Unscrew the spool

retainer. Turn the knob

counterclockwise to loosen and

remove the cap. Set the cap

aside.

Step 15: Remove the spool from

the machine. Pull the spool

straight away from the machine

to slide it off the spindle. Properly

store the spool for future use.

Refer to Section 4 C for

guidelines on spool storage.

Note that the flexible magnet

must remain in place at all times

to prevent slipping of wire.

Step 16: To remove the rewind

spool from the feed spindle, push

the hub in and turn it clockwise.

Remove the excess paper by

sliding it off the hub.

Note: If the rewind spool is full of

paper, it may be difficult to

remove. The spool must be

pressed in firmly before rotating

to disengage the pin.

Step 17: Reinstall the empty paper feed hub to the machine. Slide it

onto the feed hub shaft and rotate counter clockwise until it latches in

place.

Step 18: Open the top cover and

identify the wire Holder. Check if

there is a cut length of wire on the

Holder (long boxed section). If

there is, remove it by pressing

the Holder release (small boxed

sections) and removing the wire.

Step 19: If a new spool is to be installed, follow the steps in the

section, Section 7 B.

Step 20: If no new Supply Spool is to be installed, reinstall the

Element Shield and the Spool Retainer then slide the Element Feeder

Drawer into the machine. Ensure that the drawer is pushed in fully or

the message “Push Feeder In” will appear on the LCD. Close the

Element Feeder Door.

B. Installing a New Supply Spool Into the Machine:

Step 1: Stop the printer/copier.

Step 2: Open the Element Feeder Door.

Step 3: Slide the Element Feeder Drawer out of the machine by

pulling on the handle.

Step 4: If applicable, follow the instructions in Section A to remove

the previously installed element Supply Spool.

Step 5: Remove the Element

Shield by pulling on the handle

and set it aside.

Step 6: Turn the Spool Retainer counterclockwise to loosen and

remove it. Set the Spool Retainer aside.

Step 7: Remove the Supply

Spool from its carton and remove

the plastic shrink wrap.

Method 1: Remove the plastic by

cutting across using scissors.

Caution: Do not cut the carrier

paper or wire when cutting the

plastic, doing so may ruin the

spool.

Note: do not remove the

cardboard retainer at this point.

The wire will unwind if it is not

secured throughout the process

and may lead to jams.

Method 2: With the plastic still on

the Supply Spool proceed to

Steps 8 & 9 before slowly

unwinding it.

Step 8: Install the Supply Spool

by sliding it onto the hub. The

circular barcode label must face

towards the Element Feeder

Drawer. The product description

label on the Spool must face

outward.

eWire™ Pro

Step 9: Install the Spool Retainer

by turning it clockwise until it is

finger tight. Do not over tighten.

Step 10: Place a Magnet Strip on

the spool behind the cardboard

retainer. Gently remove the

cardboard retainer taking care

not to shift the rows of wire.

Step 11: Pull the wire and carrier

paper away from the Supply

Spool and hold them both in one

hand. With your free hand install

the Element Shield.

Step 12: While still holding the

carrier paper, use the magnetic

catch to hold the wire.

Step 13: Lift the metal guide on

the Element Shield and slide the

carrier paper between it and the

lower bars. Take care not to twist

the carrier paper as this may lead

to a jam.

Step 14: Attach the end of the

carrier paper to the rewind spool.

Leave 1-2in (2.5-5cm) of excess

and fold that back on top of the

metal clip.

Step 15: Turn the Rewind Spool

clockwise until you have enough

wire to reach the blue wire guide.

(Take care not to pull hard on the

wire.) Place the wire onto the

Element Sprocket Nose

Assembly.

Step 16: Adjust the position of

the end of the wire with the knob.

The end of the wire should line

up with the edge of the metal

Anvil as shown in the label on the

Knife Cover.

Step 17: Proper installation of

the Supply Spool is shown. The

wire is fed around the Element

Shield Assembly and positioned

properly on the Element

Sprocket Nose Assembly. The

carrier paper is fed through the

Element Shield and the end is

attached to the Rewind Spool.

Once installed properly, rotate

the Rewind Spool clockwise until

the slack portion of the wire

contacts the Flapper below the

Supply Spool.

Step 18: Slide the Element Feeder Drawer back into the machine.

Ensure that the drawer is pushed in fully or the message “Push

Feeder In” will appear on the LCD

Step 19: Close the Element Feeder Door.

eWire™ Pro

Post Spool Installation Review:

Check the following:

Is the spool secured to the Element Feeder by the holder cap,

with the circular bar code facing in as shown in Section 7 B

Step 9?

Is the wire fed onto the Element Feeder track, with the end

located just before the knife as shown in Section 7 B Step 16?

Is the wire shield in place, with one row of wire resting loosely

on top of it and the paper between the shield and the rollers?

Is there one row slack wire below the spool?

Is the end of the carrier paper secured to the rewind hub as

shown in Section 7 B Step 14?

Is any excess wire removed from the Element Feeder? No

wire should be present past the knife as shown in Section 7 B

Step 14.

Open the top cover. Is any excess wire present on the Holder

as shown in Section 7 A Step 18?

Add Elements Message:

The message “ADD ELEMENTS” will be displayed on the LCD when the

eWire detects it is low on elements. When this message appears the

spool must be replaced.

There will be a length of wire remaining on the spool when this message

appears. This extra length is left to ensure the final books bind properly.

This wire is meant to be discarded with the empty spool. Continuing to

operate the eWire after this message has been displayed will result in

unhooked sheets and unbound books.

Note: Opening and closing the element door will remove this message. It

is recommended to replace the spool immediately when this message

appears to prevent a jam condition.

C. Storing Supply Spools:

Supply spools should always be stored vertically. Flat storage may result

in twisted or tangled wires. Always handle partially empty spools very

carefully.

Use the flexible magnet strip to secure loose ends of wire whenever a

partially used spool is removed from the machine.

If spools are to be stored in their cartons, cartons must be stacked

vertically. Refer to markings on the side of the package.

Examples of Proper Spool Storage:

Example of improper spool storage:

Do not store the magnet strips on the inside of the element feeder drawer

when not in use, this can cause wire jams. Store the magnets as shown

below on the element feeder drawer or away from the machine. When

storying them on the element feeder, ensure that they are completely on

the flat face of the drawer and are not near the spool.

Example of improper magnet storage:

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